Materials Science and Engineering Commons^™

Improvement Of Microcracking And Mechanical Properties Of Tungsten Fabricated Via Laser Powder Bed Fusion Through Alloying With Reactive Secondary Constituents, William S. Mockel

Theses and Dissertations

Tungsten (W), a Group VI transition metal, possesses a number of advantageous properties, most notably its impressive mechanical performance at extreme temperatures. While tungsten's nature render traditional manufacturing methods difficult, additive manufacturing through laser powder bed fusion (LPBF) presents a promising avenue for fabricating tungsten components. However, the material’s high ductile-to-brittle transition temperature combined with the embrittling effect of impurities mean that the residual stresses imparted by LPBF result in microcracking in tungsten, degrading its usefulness. This study sought to improve the characteristics of LPBF-W through the removal of embrittling oxygen content via alloying with low concentrations of reactive elements, …

Fatigue Behaviour Of Al 6063 Alloy In Heat Treated, Deep Cryogenic Treated And Equal Channel Angular Pressing (Ecap) Processed Conditions, Sreearravind M

Theses and Dissertations

This research focuses on improving the Low Cycle Fatigue (LCF) life of Al6063 using three different processing techniques – Heat Treatment (HT), Deep Cryogenic Treatment (DCT), and Equal Channel Angular Pressing (ECAP). Al 6063, widely used in structural applications, has limited fatigue performance, necessitating the exploration of advanced processing techniques to enhance its LCF life.

In HT phase, Al 6063 T5 samples were subjected to solid solution HT followed by air and water quenching. The air-quenched (T6A) and water-quenched (T6W) samples were subjected to precipitation hardening. The Ultimate Tensile Strength (UTS) of the T6A sample increased to 188 MPa from …

Partial Replacement Of Ordinary Portland Cement In Concrete By Limestone Calcined Clay (Lc2), Merna Abdelaziz

Theses and Dissertations

Limestone calcined clay (LC2) technique is a new approach that could address the environmental problem corelated with the construction industry due to its vital reliance on the ordinary Portland cement in its various applications. LC2 technique involves partial replacement of the OPC in concrete by limestone and calcined kaolinite clay with a ratio of 1:2 respectively. The main advantage of this technique is its high applicability due to its direct application on site. This study investigated the applicability of incorporating the LC2 technique in the construction industry. Three replacement percentages of OPC by LC2 in concrete were explored, which are …

Determining The Limitations Of Class F Fly Ash Compared To Class G Cement In Hydrocarbon Wells Application, Youssef Helmy

Theses and Dissertations

Cement is a material commonly used in multiple applications in different industries. Among the industries that uses cement is the oil and gas industry. API (American Petroleum Institute) Class G cement that is the most incorporated form of cement used in the cementation of oil and gas wells to provide several forms of protection and stabilization for the casings. However, Class G cement is contested in terms of efficiency, costs, and environmental awareness against Class F fly ash geopolymers by researchers. This research aims to explore the potential limitations that fly ash geopolymer might have for its use in the …

Advanced Air Preheater Sealing Systems For Enhanced Efficiency And Reliability In Thermal Power Plants, Pavan Kumar Ravulaparthy

Theses and Dissertations

Global electricity generation still relies heavily on thermal power plants, which consume vast amounts of fuel and emit significant amounts of carbon dioxide. A major but often overlooked source of inefficiency in these plants lies within the rotary regenerative air preheater (RAPH), a critical heat-exchange component where air leakage can exceed 20% in aging units. This leakage increases fuel consumption, parasitic fan power, and CO₂ emissions, while degrading boiler reliability.

This research introduces advanced adaptive sealing systems designed to mitigate these losses by dynamically compensating for rotor eccentricity, thermal distortion, and wear under harsh operating conditions. Brush seals, composed of …

Laser Ablation-Induced Corrosion Resistance For Molten Salt Equipment Materials Evaluated Utilizing Electrochemical And Spectroscopic Analysis, Peggy Milota

Theses and Dissertations

Advanced reactors and used nuclear fuel separation (i.e. pyroprocessing technology) utilize high temperature salt as a thermal storage medium as well as an ionic solution for electrochemical processes. The use of these aggressive molten chloride and fluoride mediums requires specific materials or additional system alterations to extend the lifetime and structural integrity of equipment due to corrosion. Some materials, in the presence of inherently impure salt, will corrode and form oxide films in a specific formation that decreases corrosion rate by electrochemically and physically preventing elemental movement to the material surface. This is referred to as a passivation layer. However, …

Development, Synthesis And Characterization Of Advanced Low- Cobalt And High-Nickel Cathode Materials For Lithium-Ion Batteries, Arjun Patel

Theses and Dissertations

This dissertation focuses on the improvement of structural and electrochemical stability of active materials for lithium-ion batteries. It explores the modification strategies to mitigate the issues related to Ni-rich cathode materials, along with the continuous production of cathode precursors using a slug flow reactor to improve the quality of the product.

The First part of the dissertation examines the effect of substitution of cobalt with aluminum and iron on the electrochemical stability of Ni-rich lithium nickel cobalt manganese oxide (NCM) materials. This study investigates how Al and Fe doping work and how they impact the performance and stability of these …

The Bacteriostatic, Regenerative, And Immunomodulatory Properties Of Extracellular Matrix Particles For Lung Injury, Keera P. Rhoads

Theses and Dissertations

Acute respiratory distress syndrome (ARDS) is a prevalent, life-threatening lung condition, affecting nearly 200,000 Americans annually, with a 40% international mortality rate. There is no cure for ARDS, and current pharmacological treatments have limited effectiveness. Symptoms can be mitigated with mechanical ventilation, though this often leads to ventilator-induced lung injuries (VILI) and puts critically ill patients at risk of infections, including ventilator-associated pneumonia (VAP). A promising therapeutic is the extracellular matrix (ECM), a complex network of structural proteins and bioactive molecules that has been shown to have anti-inflammatory properties and prevent fibrosis. We aim to utilize the regenerative and immunomodulatory …

Hafnium Oxide-Based Nanoheterostructures For Catalytic Radiosensitization And Enhanced X-Ray Radiotherapy, Marlen Dariela Calix Quezada

Theses and Dissertations

Orthovoltage X-ray beams are attractive for surface and intra-operative radiotherapy. Yet, their clinical utility is constrained by rapid attenuation and the limited dose that can be delivered without harming healthy tissue. High-Z hafnium oxide (HfO₂) nanoparticles can boost local energy deposition through the photoelectric effect, while catalytic surface defects accelerate water radiolysis. Harnessing both mechanisms in a single nano-heterostructure could enable potent radiosensitization at diagnostic-range energies.

This thesis develops and evaluates HfO₂-based nanoheterostructures, both bare and Au-decorated, as catalytic radiosensitizers.

Two types of HfO₂ were evaluated, one was synthesized following a specific route and the …

A Fault-Tolerant Exchange-Coupled Spin-Ensemble Qubit At Elevated-Temperatures, Aniruddha Chakraborty

Theses and Dissertations

This thesis introduces a novel qubit architecture: the ferromagnetic exchange-coupled spin ensemble qubit (E-qubit), designed to address the noise-induced instability. In this work, the time evolution of the ensemble’s density matrix is studied using the Liouville–von Neumann equation. To benchmark against a single-spin qubit, the gate fidelity of an E-qubit is computed in the presence of thermal noise. Coherence time is also analyzed under identical thermal condition and a linear scaling is observed with qubit size . The results show that, at 6 K , the gate fidelity error (0.7 % ) of the seven- spin ensemble is an order …

A Comparative Study Between Soft Structures And Hard Structures For The Protection Of Egypt’S Coastlines Against Climate Change, Donia Eldwib

Theses and Dissertations

Coastal communities worldwide face unprecedented threats from climate change, with rising sea levels, increased storm intensities, and accelerated coastal erosion posing significant risks. Egypt, with over 3,000 kilometers of coastlines along the Mediterranean and Red Seas, it is particularly vulnerable due to its densely populated and economically critical low-elevated coastal zones. With the Mediterranean Sea, and the Nile Delta specifically under huge threats, this study examines the different coastal protection strategies used to address these climate change impacts. Different coastal protection structures have been used throughout the years starting with the well-known hard structures moving on to greener alternatives such …

Fabrication And Performance Of Scalable Bio-Engineered Porous Layers For Efficient Co2 Capture, Mary Sharon Rose Bondugula

Theses and Dissertations

This dissertation addresses the critical challenge of mitigating climate change by advancing CO2 capture technologies. As global CO2 emissions continue to rise, effective methods for capturing and separating CO2 from industrial processes are essential to combat climate change. Existing CO2 capture systems, such as Pressure Swing Adsorption (PSA) and Temperature Swing Adsorption (TSA), often rely on packed bed designs that face limitations, including poor heat and mass transfer, slow gas diffusion, and low thermal conductivity, reducing their efficiency. To overcome these challenges, this dissertation explores innovative solutions by developing advanced adsorbent coatings and scalable bed configurations.

This research begins by …

Advancing Biofabrication Methodologies To Develop Biomimetic Tissue Scaffolds For Musculoskeletal Applications, Nashaita Yezdi Patrawalla

Theses and Dissertations

Musculoskeletal injuries impose a significant global burden, affecting millions and generating an economic toll exceeding $14 billion. Tissue engineering has gained traction as a promising strategy offering potential for functional restoration of damaged musculoskeletal tissues. This research aims to advance biofabrication techniques for generation of biomimetic tissue scaffolds, by optimizing scaffold design and modulating fabrication process parameters to generate scaffolds for musculoskeletal regeneration with application-specific tailored properties. In this realm, collagen-based biomaterials have been extensively investigated for tendon and ligamentous applications, and in combination with bioceramics incorporated into the collagen framework to produce composite scaffolds that better recapitulate the native …

Biofabrication Of Tissue Constructs Using Protein-In-Polysaccharide Bioinks For Muscle Regeneration, Harshavardhan B

Theses and Dissertations

Myocardial infarction (MI) and volumetric muscle loss (VML) are debilitating conditions that severely affect patient quality of life and challenge healthcare systems, particularly in diagnosis and treatment. Conventional therapies often result in long recovery periods with limited functional restoration. Advances in regenerative medicine, especially extrusion-based 3D bioprinting, offer promising potential to improve the regeneration of complex tissues by precisely depositing cells and biomaterials layer-by-layer to create tailored tissue constructs.

A critical challenge in muscle tissue regeneration is developing protein-polysaccharide bioinks that closely mimic the native muscle tissue microenvironment. In this study, two protein-inpolysaccharide bioinks (alginate-fibrinogen and methylcellulose-gelatin-alginate) were developed to …

Synergistic Approaches For Microstructural Refinement, Enhanced Mechanical And Wear Behaviour In Additively Manufactured 17-4 Ph Stainless Steel, Pradeep Kumar S

Theses and Dissertations

The surface and microstructural characteristics of additively manufactured parts play a significant role under mechanical loading. Due to its high strength, tailorable mechanical properties by heat treatment, and ease of printability, the 17-4 precipitation hardened (PH) stainless steel is gaining attention in the additive manufacturing (AM) field.

Selective Laser Melting (SLM), one of the laser-based powder bed fusion (L-PBF) processes, is capable of making fully dense metallic parts with high geometrical fidelity and greater design flexibility at high resolution. The main factors limiting the adoption of SLM are poor surface roughness, anisotropic microstructure, and the formation of micro-pores in the …

Nanofiber-Hydrogel Composite Scaffold Fabrication Methods For Peripheral Nerve Regeneration, Jacob Lee Carter

Theses and Dissertations

Nerve graft conduits (NGCs) are a rapidly advancing field for treating peripheral nerve injuries that aim to guide the growth of regenerating axons across damaged gaps. A more effective NGC can be manufactured by combining the use of nanofibers to act as guidewires within a 3-D hydrogel that imitates the extracellular matrix of nerve tissue. Several methods have been developed to embed aligned nanofibers in an ordered architecture within a hydrogel matrix. The first method involves layer-by-layer additive manufacturing to create NGCs with rows of polycaprolactone (PCL) nanofibers surrounded by a gelatin methacrylate (GelMe) hydrogel in a 3-D structure. A …

Experimental Investigation And Evaluation Of Mechanical Properties And Microstructural Characterization On Chromium Molybdenum Steel Processed Through Laser Based Welding, Rakesh S

Theses and Dissertations

Creep Strength Enhanced Ferritic (CSEF) martensitic modified 9Cr-1Mo (P91) steel is extensively employed in fast breeder nuclear reactors and thermal power plants owing to its superior resistance to thermal fatigue and oxidation corrosion compared with other low-alloy steels. Despite its excellent high-temperature performance, the weldability of this steel remains a critical concern.

Conventional arc welding processes generate excessive heat input and complex thermal cycles, resulting in heterogeneous microstructures, retention of δ-ferrite, and subsequent degradation in service life. In contrast, high energy density beam welding techniques such as laser and electron beam welding offer precise thermal control and minimal heat-affected zones …

Improving Fatigue Characteristics Of Cold Formed Low Carbon Steel, Venkatesan D

Theses and Dissertations

EN353 is a low carbon alloy steel, predominantly used in the manufacturing of heavy-duty gears, shafts, and pinions, especially crown wheel and pinions. It is usually carburized, hardened, and tempered to produce a hard, wear-resistant case. Heat- treated EN353 steel exhibits enhancement in ductility, toughness, strength, and hardness as the internal stresses get relieved in the material. Spheroidizing of medium and high carbon steel is a method of prolonged heating at a temperature below the eutectoid temperature, where pearlite, the lowest energy arrangement of steel, gets converted to ferrite and cementite.

The graphite content of steel assumes a spheroidal shape, …

Metal Organic Frameworks Modified Textiles For The Detoxification Of Chemical Warfare Agent / Simulant, Selva Balasubramanian S

Theses and Dissertations

Chemical Warfare Agents (CWAs) have been listed as lethal weapons of mass destruction due to their extreme toxicity and devastating effects. Malfeasant usage of CWAs involved in the current world praxis poses threat to humankind. Owing to their acute lethal toxicity, the pursuit of favorable approaches for the detoxification/degradation are in continuous progress. In current trends, an imminent development of self-detoxification filters is highly desirable against the CWAs exposure. Exploiting protective materials that can be applicable in day – today life for an instantaneous detoxification will be of prodigious importance.

With this background, a series of Zirconium based UiO-66 and …

Zno Based Chemiresistive Sensor For Ammonia Detection, Anna Thomas

Theses and Dissertations

This work aims on the development of nanostructured sensing elements based on ZnO for detecting ammonia, specifically designed for applications in poultry and farm fields. To achieve this objective, we prepared sensing elements, including ZnO, CuO, WO3, NiO, ZnO/CuO, ZnO/WO3, ZnO/NiO, and rGO/ZnO, using the spray pyrolysis technique. Structural, morphological, and compositional analyses were studied using X-ray Diffraction (XRD), Field Emission Microscope (FESEM), and X-ray Photoelectron Spectroscopy (XPS), respectively. The vapour/gas detection studies of fabricated sensing elements were carried out in a home built sensing chamber.

The single oxides, ZnO, CuO, WO3, demonstrated ammonia detection in the range of 5-100 …

Synthesis Of Selenium Nanostructures: Rods, Wires, And Fibers By Pulsed Laser Ablation In Liquids, Atikur Rahman

Theses and Dissertations

Selenium is a semiconductor that has a bulk energy bandgap of 1.74 eV, is mainly used in sensors, rectifiers, and advanced photovoltaic solar cells. Selenium is very important for the energy applications and was declared as Energy Critical Element (ECE) by the American Physical Society (APS) and the Materials Research Society (MRS). The goal of this dissertation was to control the growth of selenium when being irradiated by a pulsed laser within a liquid environment. The method called “Pulsed Laser Ablation in Liquids” is a green synthesis technique that allows for ligand-free nanoparticles to be created. Laser repetition rates were …

In Situ Shear Exfoliation Of Layered Materials And Fabrication Of Multifunctional Composites, Md Abdur Rahman Bin Abdus Salam

Theses and Dissertations

To harness the extraordinary properties of 2D nanomaterials across a range of applications, including but not limited to device fabrication (such as sensors and transistors), energy storage and conversion systems (like batteries and solar cells), as well as biomedical applications (such as drug delivery and tissue engineering), it is imperative to achieve proper synthesis to single-layer form from bulk material, ensuring defect-free synthesis. Recognizing the criticality of defect-free synthesis and high yield for nanocomposite production, our focus centered on developing a facile, contamination-free, single-step, in situ shear exfoliation process for bulk materials (such as graphene, hBN, coal) within elastomers, which …

Attachment Of 2d Nanomaterials Onto 1d Nanofibers For Separation And Sensing Applications, Elmmer A. Vera Alvarado

Theses and Dissertations

Advancing materials for water desalination and sensing is essential for tackling global issues related to clean water and efficient energy systems. This thesis explores the application of 2D nanomaterials, specifically graphene, integrated onto 1D poly(vinylidene fluoride) (PVDF) nanofibers to enhance their effectiveness in these areas. Utilizing innovative techniques such as Forcespinning® and plasma treatment, PVDF nanofibers were strengthened with graphene and conductive polymers like poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT: PSS). The research involved thorough assessments using direct contact membrane distillation (DCMD) systems, oil-water separation tests, and various mechanical and electromechanical evaluations. Heat-pressed membranes consistently delivered a flux of 0.33 kg/m²/hr and …

The Role Of Furan Moieties On The Thermal Decomposition And Char Formation Of Intrinsically Fire-Resistant Epoxy Thermosets For Composites, Amy E. Honnig Bassett

Theses and Dissertations

Fire-retardant chemicals added to epoxy thermosets used as coatings, adhesives, and fiber-reinforced polymer composites (FRPCs) negatively impact performance and the environment. This dissertation takes a novel approach to mitigate the flammability of these systems by designing intrinsically fire-resistant epoxies via the incorporation of furan moieties. Glycidyl amines based on furfuryl amine and judiciously selected derivatives of furfuryl amine were synthesized to produce furan-based di-epoxies (FDEs) that were cured by anionic polymerization and with amine curing agents. The furan ring was found to impart additional reactivity for cross-linking and to induce char-forming reactions at higher temperatures. More importantly, the placement of …

Experimental Investigation On Mechanical Properties Of Pla Reinforced By Bamboo Fiber/Montmorillonite Clay Hybrid Composites And Analysis Of Machining Characteristics, Nirmal Kumar K

Theses and Dissertations

The study presents a comprehensive investigation into the development, characterization, and machining analysis of novel bio-based polymer hybrid composites comprising Polylactic acid (PLA), bamboo powders (BP), and montmorillonite clay particles (MMT). Initially, the hybrid composites were fabricated using a solvent-free stir casting process, optimizing the weight percentages of BP and MMT to enhance mechanical and thermal properties.

Mechanical tests, including tensile, flexural, and impact tests, along with thermal analysis using thermogravimetric analysis and differential scanning calorimetry, were conducted to evaluate the performance of the composites. In the subsequent phases, advanced machining techniques were employed to analyze the machining characteristics of …

Enhancement Of Polytetrafluoroethylene-Polyvinyl Alcohol Nanofibers Triboelectric Effect With Carboxylic Functionalized Multiwalled Carbon Nanotubes Coating, Fernando Viesca

Theses and Dissertations

In this study, we fabricated a TENG using Forcespinning® (FS) Polytetrafluoroethylene microfibers (FS-PTFE-MFs) and Electrospun (ES) Polyvinyl alcohol nanofibers (ES-PVA-NFs). The FS-PTFE-MFs were physically linked with functionalized carboxylic multiwall carbon nanotubes (MWCNTs-COOH) employing water dispersions. MWCNTs-COOH were dispersed using three different surfactants: Sodium Dodecyl Sulfate (SDS), Sodium dodecylbenzenesulfonate (SDBS), and Triton X-100 (TX-100). Coated FS-PTFE-MFs were then characterized using a field emission scanning electron microscope (FESEM) with an energy dispersive X-ray spectroscopy (EDS) attachment and Fourier-transform infrared spectroscopy (FTIR). While no significant difference in performance was observed with different surfactants, electrical results of the TENG recorded a notable enhancement of …

Repair And Surface Functionalization Of Fiber Reinforced Polymer Composites By Cold Spray, Ibnaj Anamika Anni

Theses and Dissertations

Fiber-reinforced polymer composites are widely used in industries and applications such as energy, automotive, defense, and aerospace. This study investigates the application of polymer cold spray, an emerging additive manufacturing process, for coating and repair of fiber-reinforced polymer (FRP) composites. The research starts with feasibility studies focused on the cold spray deposition of thermoplastic nylon-6 particles on woven glass fiber-reinforced composites (GFRP). A parametric study determines critical process parameters window, ensuring successful deposition and bonding without compromising the macroscale mechanical behavior. These findings indicate that the cold spray process does not adversely affect the fiber integrity or surface quality of …

Design, Fabrication, And Characterization Of Multifunctional Cellular Structures For Enhanced Impact Energy Mitigation Performance, Kazi Zahir Uddin

Theses and Dissertations

This dissertation investigates the relationship between the structural design of cellular solids and their macroscopic behavior and focuses on the customization of properties through advanced fabrication techniques. The concepts of density gradation and their integration in both non-ordered and ordered cellular structures have been proposed. The investigation focuses on the development of functionally graded foam materials (FGFMs) and mechanical metamaterials to obtain tunable mechanical performance. One significant focus is the fabrication of density-graded foam stacks with various interface adhesives. From the insights gained from the study of interfaces in density-graded foams, certain design and fabrication principles are applied to enhance …

Continuum Mechanics Modeling Of High Strain Rate Impact Of Thermoplastic Polymer Particles, Jeeva Muthulingam

Theses and Dissertations

The study of particle impact at high strain rates is crucial in fields ranging from materials science and engineering to space exploration and environmental science. In the particular case of cold spray, a particle undergoes intense plastic deformation upon impact, causing it to adhere to the target substrate. While metallic particles impacting on metallic substrates have been extensively studied, understanding the mechanical characteristics of polymeric particles on polymer and metal substrates requires further research. This study focuses on single particle impact modeling, analyzing impact parameters such as particle size, velocity, and angle of incidence using continuum mechanics finite element modeling …

Investigation Of Process-Structure-Property Relationships In Additively Manufactured Chopped Fiber-Reinforced Polymer Composites, Indu Modala

Theses and Dissertations

Fiber-reinforced polymer (FRP) composites are widely used in various industries because of their high stiffness-to-weight ratio. However, traditional manufacturing processes restrict the application of FRP composites to the production of parts with simple geometries. With the advent of additive manufacturing (AM), it is possible to produce topologically optimized parts with complex geometries using chopped FRPs. Fully leveraging the advantages of AM in the fabrication of chopped FRP parts requires a thorough understanding of the effect of the process parameters on the microstructure, and subsequently on the mechanical properties of the manufactured part. This research focuses on studying the process-structure-property (P-S-P) …