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Materials Science and Engineering Faculty Research & Creative Works

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Full-Text Articles in Materials Science and Engineering

A Displacement Controlled Fatigue Test Method For Additively Manufactured Materials, Mohammad Masud Parvez, Yitao Chen, Sreekar Karnati, Connor Coward, Joseph William Newkirk, Frank W. Liou Aug 2019

A Displacement Controlled Fatigue Test Method For Additively Manufactured Materials, Mohammad Masud Parvez, Yitao Chen, Sreekar Karnati, Connor Coward, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

A novel adaptive displacement-controlled test setup was developed for fatigue testing on mini specimens. In property characterization of additive manufacturing materials, mini specimens are preferred due to the specimen preparation, and manufacturing cost but mini specimens demonstrate higher fatigue strength than standard specimens due to the lower probability of material defects resulting in fatigue. In this study, a dual gauge section Krouse type mini specimen was designed to conduct fatigue tests on additively manufactured materials. The large surface area of the specimen with a constant stress distribution and increased control volume as the gauge section may capture all different types …

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Braze For Ceramic And Ceramic Matrix Composite Components, Sean E. Landwehr, Scott Nelson, Jeremy Lee Watts, Greg Hilmas, William Fahrenholtz, Derek Scott King Jul 2019

Braze For Ceramic And Ceramic Matrix Composite Components, Sean E. Landwehr, Scott Nelson, Jeremy Lee Watts, Greg Hilmas, William Fahrenholtz, Derek Scott King

Materials Science and Engineering Faculty Research & Creative Works

In some examples, a technique may include positioning a first part comprising a ceramic or ceramic matrix composite and a second part comprising a ceramic or a CMC adjacent to each other to define a joint region at the interface of the first part and the second part. In some examples, the joint region may be heated using at least one of a laser or a plasma arc source to heat the joint region to an elevated temperature. The first and second parts may be pressed together and cooled to join the first and second parts at the joint region. …

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Effect Of Slm Build Parameters On The Compressive Properties Of 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker Jun 2019

Effect Of Slm Build Parameters On The Compressive Properties Of 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is well suited for the efficient manufacturing of complex structures because of its manufacturing methodology. The optimized process parameters for each alloy has been a cause for debate in recent years. In this study, the hatch angle and build orientation were investigated. 304L stainless steel samples were manufactured using three hatch angles (0◦, 67◦, and 105◦) in three build orientations (x-, y-, and z-direction) and tested in compression. Analysis of variance and Tukey's test were used to evaluate the obtained results. Results showed that the measured compressive yield strength and plastic flow stress varied when the …

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Modeling And Experimental Determination Of Physical Properties Of Ge X Ga Y Se 1-X-Y Chalcogenide Glasses Ii: Optical And Thermal Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson May 2019

Modeling And Experimental Determination Of Physical Properties Of Ge X Ga Y Se 1-X-Y Chalcogenide Glasses Ii: Optical And Thermal Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

This study systematically analyzed the correlation between topological structure and chemical ordering on the optical and thermal properties of synthesized material in the glass forming region of the GexGaySe1-x-y ternary. A series of ten compositions from 5 to 30 mol% Ge and 5 to 15 mol% Ga were examined within the ternary, showing broadband infrared properties with transmission from 1 to 25 μm. Topological constraint theory applied to compositions examined exhibited sharp inflection at the average coordination number of = 2.67 defined as the chemical threshold where the glass network consists of tetrahedral Ge(Ga)Se2 …

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Mechanical Properties Of Heusler Alloys, Wesley Everhart, Joseph William Newkirk May 2019

Mechanical Properties Of Heusler Alloys, Wesley Everhart, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

Heusler alloys have been a significant topic of research due to their unique electronic structure, which exhibits half-metallicity, and a wide variety of properties such as magneto-calorics, thermoelectrics, and magnetic shape memory effects. As the maturity of these materials grows and commercial applications become more near-term, the mechanical properties of these materials become an important factor to both their processing as well as their final use. Very few studies have experimentally investigated mechanical properties, but those that exist are reviewed within the context of their magnetic performance and application space with specific focus on elastic properties, hardness and strength, and …

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Modeling And Experimental Determination Of Physical Properties Of Ge X -Ga Y -Se 1-X-Y Chalcogenide Glasses I: Structure And Mechanical Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson Apr 2019

Modeling And Experimental Determination Of Physical Properties Of Ge X -Ga Y -Se 1-X-Y Chalcogenide Glasses I: Structure And Mechanical Properties, Jason Lonergan, Charmayne Lonergan, John Mccloy, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

A series of ten GexGaySe1-x-y glasses within the topological constraint regime of = 2.3 to 2.8 were processed for physical property testing to compare measured to calculated property values enabling further understanding of structure-related mechanical property evolution. Average bond energies were calculated for each glass to elucidate structure and property relationships. Raman analysis was performed to correlate the topological constraint theory to experimentally determined structural units. Young's modulus and Vickers hardness, respectively, were shown to increase with increasing coordination number from 14.42 GPa and 911 MPa at = 2.4 to 29.44 GPa and 2295 MPa …

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Hydration Of Binary Portland Cement Blends Containing Silica Fume: A Decoupling Method To Estimate Degrees Of Hydration And Pozzolanic Reaction, Wenyu Liao, Xiao Sun, Aditya Kumar, Hongfang Sun, Hongyan Ma Apr 2019

Hydration Of Binary Portland Cement Blends Containing Silica Fume: A Decoupling Method To Estimate Degrees Of Hydration And Pozzolanic Reaction, Wenyu Liao, Xiao Sun, Aditya Kumar, Hongfang Sun, Hongyan Ma

Materials Science and Engineering Faculty Research & Creative Works

Determination of degrees of hydration/reaction of components of blended cementitious systems (i. e., cement and SCMs: supplementary cementitious materials) is essential to estimate the systems' properties. Although the best methods for determining degrees of reaction of different SCMs have been recommended by RILEM TC238, they rely on either expensive equipment (e.g., nuclear magnetic resonance) or time-consuming sample preparation and data processing (e.g., backscattered electron image analysis). Furthermore, these methods cannot simultaneously characterize degree of hydration of cement and degree of reaction of SCMs. A novel decoupling method, which can simultaneously estimate the degree of hydration of cement and the degree …

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Geometric Effects Of Open Hollow Hydroxyapatite Microspheres Influence Bone Repair And Regeneration In Sprague Dawley Rats, Youqu Shen, M. N. Rahaman, Yongxian Liu, Yue-Wern Huang Apr 2019

Geometric Effects Of Open Hollow Hydroxyapatite Microspheres Influence Bone Repair And Regeneration In Sprague Dawley Rats, Youqu Shen, M. N. Rahaman, Yongxian Liu, Yue-Wern Huang

Materials Science and Engineering Faculty Research & Creative Works

Effective regeneration of bone defects caused by trauma or chronic diseases is a significant clinical challenge. Bone deficiency is overcome using treatments that rely on bone regeneration and augmentation. While various treatments have been investigated with encouraging results, complete and predictable bone reconstruction is often difficult [1]. Synthetic bone grafts have advantages such as consistent quality, safety, and good tissue tolerance. They usually function as inert or osteoconductive implants. Encouraging results from synthetic grafts have been reported. For instance, hollow hydroxyapatite (HA) microspheres showed the ability to facilitate bone repair in rats with non-healing calvarial defects [2,3]. However, new bone …

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Characterization Of Mgal₂O₄ Sintered Ceramics, Nina Obradovic, William Fahrenholtz, Suzana Filipovic, Cole Corlett, Pavle Dordevic, Jelena Rogan, Predrag J. Vulic, Vladimir Buljak, Vladimir Pavlovic Apr 2019

Characterization Of Mgal₂O₄ Sintered Ceramics, Nina Obradovic, William Fahrenholtz, Suzana Filipovic, Cole Corlett, Pavle Dordevic, Jelena Rogan, Predrag J. Vulic, Vladimir Buljak, Vladimir Pavlovic

Materials Science and Engineering Faculty Research & Creative Works

Single phase MgAl2O4 was made from a one-to-one molar ratio of MgO and Al2O3 powders mixed using ball-milling. Mixtures of MgO and Al2O3 were subsequently treated in planetary ball mill for 30, 60, 90 and 120 minutes in air. The aim of this study was to examine phase composition, microstructure, and densification behavior of sintered specimens. After sintering in dilatometer at 1500 °C, the powder was converted to single phase MgAl2O4. The results show that mechanical activation improved the densification behavior of MgAl2O4 sintered …

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Biodegradable Composite Scaffold For Repairing Defects In Load-Bearing Bones, D. E. Day, Ali Mohammadkhah Mar 2019

Biodegradable Composite Scaffold For Repairing Defects In Load-Bearing Bones, D. E. Day, Ali Mohammadkhah

Materials Science and Engineering Faculty Research & Creative Works

A tissue scaffold for repair and regeneration of bone hard tissue or muscle, skin, or organ soft tissue, including load-bearing bone tissue, the scaffold comprising a core of biocompatible, biodegradable inorganic glass fibers; and a biocompatible, biodegradable, flexible polymer film surrounding the core and adhered to the core.

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Control Upstream Austenite Grain Coarsening During Thin Slab Casting Direct Rolling (Tscdr) Process, Tihe Zhou, Ronald J. O'Malley, Hatem S. Zurob, Mani Subramanian, San-Hyun Cho, Peng Zhang Feb 2019

Control Upstream Austenite Grain Coarsening During Thin Slab Casting Direct Rolling (Tscdr) Process, Tihe Zhou, Ronald J. O'Malley, Hatem S. Zurob, Mani Subramanian, San-Hyun Cho, Peng Zhang

Materials Science and Engineering Faculty Research & Creative Works

Thin-slab cast direct-rolling (TSCDR) has become a major process for flat-rolled production. However, the elimination of slab reheating and limited number of thermomechanical deformation passes leave fewer opportunities for austenite grain refinement, resulting in some large grains persisting in the final microstructure. In order to achieve excellent ductile to brittle transition temperature (DBTT) and drop weight tear test (DWTT) properties in thicker gauge high-strength low-alloy products, it is necessary to control austenite grain coarsening prior to the onset of thermomechanical processing. This contribution proposes a suite of methods to refine the austenite grain from both theoretical and practical perspectives, including: …

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Micron-Sized Spinel Crystals In High Level Waste Glass Compositions: Determination Of Crystal Size And Crystal Fraction, C. (Charmayne) E. Lonergan, K. Akinloye-Brown, J. Rice, V. Gervasio, N. Canfield, M. J. Schweiger, J. D. Vienna Feb 2019

Micron-Sized Spinel Crystals In High Level Waste Glass Compositions: Determination Of Crystal Size And Crystal Fraction, C. (Charmayne) E. Lonergan, K. Akinloye-Brown, J. Rice, V. Gervasio, N. Canfield, M. J. Schweiger, J. D. Vienna

Materials Science and Engineering Faculty Research & Creative Works

The compositions utilized for immobilization of high-level nuclear wastes (HLW) are controlled using glass property models to avoid the deleterious effects of crystallization in the high-level waste (HLW) vitrification melters. The type and size of the crystals that precipitate during melter operations (typically at 1150 °C) and idling (∼1000 °C) are significantly impacted by glass composition and thermal history. This study was conducted to measure the impact of melt composition and heat treatment temperature on crystal size and fraction. A matrix of 31 multi-component glasses canvasing the expected Hanford HLW compositional space was developed and the glasses fabricated, and heat …

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Melt Property Variation In Gese2-As2se3-Pbse Glass Ceramics For Infrared Gradient Refractive Index (Grin) Applications, Anupama Yadav, Andrew Buff, Myungkoo Kang, Laura Sisken, Charmayne Smith (Lonergan), Jason Lonergan, Cesar Blanco, Michael Antia, Megan Driggers, Andrew Kirk, Clara Rivero-Baleine, Theresa Mayer, Andrew Swisher, Alexej Pogrebnyakov, A. R. Hilton, Greg Whaley Jan 2019

Melt Property Variation In Gese2-As2se3-Pbse Glass Ceramics For Infrared Gradient Refractive Index (Grin) Applications, Anupama Yadav, Andrew Buff, Myungkoo Kang, Laura Sisken, Charmayne Smith (Lonergan), Jason Lonergan, Cesar Blanco, Michael Antia, Megan Driggers, Andrew Kirk, Clara Rivero-Baleine, Theresa Mayer, Andrew Swisher, Alexej Pogrebnyakov, A. R. Hilton, Greg Whaley

Materials Science and Engineering Faculty Research & Creative Works

Melt size-dependent physical property variation is examined in a multicomponent GeSe2-As2Se3-PbSe chalcogenide glass developed for gradient refractive index applications. The impact of melting conditions on small (40 g) prototype laboratory-scale melts extended to commercially relevant melt sizes (1.325 kg) have been studied and the role of thermal history variation on physical and optical property evolution in parent glass, the glass' crystallization behavior and post heat-treated glass ceramics, is quantified. As-melted glass morphology, optical homogeneity and heat treatment-induced microstructure following a fixed, two-step nucleation and growth protocol exhibit marked variation with melt size. These attributes …

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The Effects Of Silica On The Properties Of Vitreous Enamels, Signo Tadeu Dos Reis, Mike Koenigstein, Liang Fan, Genda Chen, Luka Pavic, Andrea Mogus-Milankovic Dec 2018

The Effects Of Silica On The Properties Of Vitreous Enamels, Signo Tadeu Dos Reis, Mike Koenigstein, Liang Fan, Genda Chen, Luka Pavic, Andrea Mogus-Milankovic

Materials Science and Engineering Faculty Research & Creative Works

Ground coat enamels for low carbon steel that contain silica as a mill addition have been developed to study the changes of their properties. Acid-resistant commercial enamel where silica addition was varied from 0 to 10.0 wt % was used for this investigation. The effects of the addition on the corrosion resistance, thermal properties, electrical properties, and mechanical adherence of the enamel to low carbon steel were studied. The corrosion resistance of the steel enameled coupons was tested using a salt spray (fog) apparatus for time periods reaching 168 h at room temperature. It was found that, although the density …

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A Note Of Thanks To John Halloran, William Fahrenholtz Dec 2018

A Note Of Thanks To John Halloran, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

No abstract provided.

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Phonon Signature Of Charge Inhomogeneity In High Temperature Superconductors Yba2cu3o6+X, Y. Petrov, T. Egami, R. J. Mcqueeney, Mohana Yethiraj, Herbert A. Mook Oct 2018

Phonon Signature Of Charge Inhomogeneity In High Temperature Superconductors Yba2cu3o6+X, Y. Petrov, T. Egami, R. J. Mcqueeney, Mohana Yethiraj, Herbert A. Mook

Materials Science and Engineering Faculty Research & Creative Works

Temperature and composition dependences of high-energy longitudinal optical (LO) phonons in YBa2Cu3O6+x, studied by inelastic neutron scattering measurements, provide clear evidence for temperature dependent spatial inhomogeneity of doped charges. The measurements indicate that charge doping increases the volume fraction of the charged regions, while the local charge density remains unchanged. For the optimally doped sample the charge distribution changes sharply near the superconducting transition temperature, with stronger charge inhomogeneity below TC. The remarkable magnitude of the phonon response to charge suggests strong involvement of phonons in charge dynamics.

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A High-Entropy Alloy With Hierarchical Nanoprecipitates And Ultrahigh Strength, Zhiqiang Fu, Lin Jiang, Haiming Wen, For Full List Of Authors, See Publisher's Website. Oct 2018

A High-Entropy Alloy With Hierarchical Nanoprecipitates And Ultrahigh Strength, Zhiqiang Fu, Lin Jiang, Haiming Wen, For Full List Of Authors, See Publisher's Website.

Materials Science and Engineering Faculty Research & Creative Works

High-entropy alloys (HEAs) are a class of metallic materials that have revolutionized alloy design. They are known for their high compressive strengths, often greater than 1 GPa; however, the tensile strengths of most reported HEAs are limited. Here, we report a strategy for the design and fabrication of HEAs that can achieve ultrahigh tensile strengths. The proposed strategy involves the introduction of a high density of hierarchical intragranular nanoprecipitates. To establish the validity of this strategy, we designed and fabricated a bulk Fe25Co25Ni25Al10Ti115 HEA to consist of a principal face-centered cubic …

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Ultralow Dispersion Multicomponent Thin-Film Chalcogenide Glass For Broadband Gradient-Index Optics, Myungkoo Kang, Andrew M. Swisher, Alexej V. Pogrebnyakov, Liu Liu, Andrew Kirk, Stephen Aiken, Laura Sisken, Charmayne Lonergan, Justin Cook, Teodor Malendevych, Fedor Kompan, Ivan Divliansky, Leonid B. Glebov, Martin C. Richardson, Clara Rivero-Baleine, Carlo G. Pantano Sep 2018

Ultralow Dispersion Multicomponent Thin-Film Chalcogenide Glass For Broadband Gradient-Index Optics, Myungkoo Kang, Andrew M. Swisher, Alexej V. Pogrebnyakov, Liu Liu, Andrew Kirk, Stephen Aiken, Laura Sisken, Charmayne Lonergan, Justin Cook, Teodor Malendevych, Fedor Kompan, Ivan Divliansky, Leonid B. Glebov, Martin C. Richardson, Clara Rivero-Baleine, Carlo G. Pantano

Materials Science and Engineering Faculty Research & Creative Works

A novel photothermal process to spatially modulate the concentration of sub-wavelength, high-index nanocrystals in a multicomponent Ge-As-Pb-Se chalcogenide glass thin film resulting in an optically functional infrared grating is demonstrated. The process results in the formation of an optical nanocomposite possessing ultralow dispersion over unprecedented bandwidth. The spatially tailored index and dispersion modification enables creation of arbitrary refractive index gradients. Sub-bandgap laser exposure generates a Pb-rich amorphous phase transforming on heat treatment to high-index crystal phases. Spatially varying nanocrystal density is controlled by laser dose and is correlated to index change, yielding local index modification to ≈+0.1 in the mid-infrared.

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Fabricating Functionally Graded Materials By Ceramic On-Demand Extrusion With Dynamic Mixing, Wenbin Li, Austin J. Martin, Benjamin Kroehler, Alexander M. Henderson, Tieshu Huang, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu Aug 2018

Fabricating Functionally Graded Materials By Ceramic On-Demand Extrusion With Dynamic Mixing, Wenbin Li, Austin J. Martin, Benjamin Kroehler, Alexander M. Henderson, Tieshu Huang, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. Presented in this paper is a further development of this process focusing on fabrication of functionally graded materials (FGM). A dynamic mixing mechanism was developed for mixing constituent ceramic pastes, and an extrusion control scheme was developed for fabricating specimens with desired material compositions graded in real time. FGM specimens with compositions graded between Al2O3 and ZrO2 were fabricated and ultimately densified by sintering to validate the effectiveness of the CODE process for FGM fabrication. Energy dispersive spectroscopy …

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Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2018

Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Materials Science and Engineering Faculty Research & Creative Works

Additive Manufacturing (AM) of low-profile 2.5D glass structures has been demonstrated using a fiber-fed laser-heated process. In this process, glass fibers with diameters 90-125 μm are supported as they are fed into the intersection of the workpiece and a CO2 laser beam. The workpiece is positioned by a four-axis CNC stage with coordinated rotational/transitional kinematics. The laser energy at λ = 10.6 μm is coupled to phonon modes in the glass, locally heating it above its working point. The rapid heating and cooling process allows for the deposition of various glasses into free-standing three-dimensional structures such as trusses and …

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Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker Aug 2018

Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

The specific strength of lightweight lattice structures built with SLM is of interest to the aerospace industry. Honeycombs were manufactured with increasing wall thicknesses (which increases density) and tested under compression. The optimal strength to density ratio was determined from the resulting data. The build quality was also evaluated to determine how/if the results were influenced by the specimen quality. Differences between the nominal and as-built geometry were identified, but considered to be minimal. Microstructural evaluation of the specimens revealed a possible dependence on the ‘border scan’ properties, as the thickness of the specimens was such that the board scan …

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Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle Aug 2018

Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) has become a popular choice for the fabrication of near-net shape complex parts. Plastic deformation and residual stresses are common phenomena that are generated from the intrinsic large thermal gradients and high cooling rates in the process. Finite element analysis (FEA) is often used to predict the transient thermal cycle and optimize processing parameters; however, the process of predicting the thermal history in the LMD process with the FEA method is usually time-consuming, especially for large-scale parts. Herein, multiple 3D FEA models with simple assumptions on the heat source and its loading methods are compared and …

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Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle Aug 2018

Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

The hybrid manufacturing (HM) process combines the precision of computer numerical control (CNC) and the freeform capability of additive manufacturing to expand the versatility of advanced manufacturing. The intent of this paper is to explore the relationship between HM processing parameters and mechanical properties of the final parts manufactured by one type of HM process that combines laser metal deposition (LMD) and CNC milling. The design of experiment (DOE) is implemented to explore the Ti-6Al-4V thin-wall structure fabrication process with different HM build strategies. Vickers hardness, tensile test, and microstructure analyses are conducted to evaluate the mechanical property variance within …

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Development Of An Engineering Diagram For Additively Manufactured Austenitic Stainless Steel Alloys, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley Aug 2018

Development Of An Engineering Diagram For Additively Manufactured Austenitic Stainless Steel Alloys, Zachary T. Hilton, Joseph William Newkirk, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Austenitic stainless steels are the most widely applied types of stainless steels, due to their good weldability and high corrosion resistance. A number of engineering diagrams exist for the purpose of providing insight into the behavior of these steels. Examples of these diagrams are constitution diagrams (aka Schaeffler Diagrams) which are used to approximate the solidification path of the alloy and the amount of retained ferrite in the solidified matrix. Other diagrams are the Suutala diagram, which approximates cracking susceptibility, and microstructural maps, which predict the solidification path by varying a processing parameter, such as cooling rate. By combining these …

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The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker Aug 2018

The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker

Materials Science and Engineering Faculty Research & Creative Works

Process parameters used during Selective Laser Melting (SLM) process have significant effects on the mechanical properties of the manufactured parts. In this study, the influence of two build parameters (build orientation and hatch angle) on the compressive properties of 304L stainless steel was evaluated. SLM 304L samples were manufactured using three hatch angles, 0°, 67°,105° and two orientations, z-direction and x-direction, and tested using a compression frame according to ASTM E9-09. Bulk density was measured according to ASTM C373-17 before compression. Properties evaluated were the bulk density, yield strength, strength at 15% plastic-strain and strength at 30% plastic-strain. Results showed …

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Repeated Loading Model For Elastic-Plastic Contact Of Geomaterial, Jian Wang, Qimin Li, Changwei Yang, Caizhi Zhou Jul 2018

Repeated Loading Model For Elastic-Plastic Contact Of Geomaterial, Jian Wang, Qimin Li, Changwei Yang, Caizhi Zhou

Materials Science and Engineering Faculty Research & Creative Works

A new nonlinear hysteretic model with considering the loading, unloading, and reloading processes is developed based on Drucker—Prager yield criterion and finite-element analysis. This model can be used for multiple repeated elastic—plastic normal direction contact problems between two identical spherical geomaterials. After examining the influence of material properties, strain hardening, and loading histories, we found that the hysteretic phenomena (represented by residual displacement and plastic work) become weak after the first cycle, and the subsequent cycles step into elastic shakedown state eventually. A critical number of cycles can be used to estimate the state of ratchetting, plastic shakedown, as well …

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Formation Of Chromium-Iron Carbide By Carbon Diffusion In Alₓcocrfenicu High-Entropy Alloys, Mohsen Beyramali Kivy, Caitlin S. Kriewall, Mohsen Asle Zaeem Jun 2018

Formation Of Chromium-Iron Carbide By Carbon Diffusion In Alₓcocrfenicu High-Entropy Alloys, Mohsen Beyramali Kivy, Caitlin S. Kriewall, Mohsen Asle Zaeem

Materials Science and Engineering Faculty Research & Creative Works

Effect of the addition of carbon on phase formations in AlxCoCrFeNiCu (x = 0.3, 1.5, 2.8) high-entropy alloys (HEAs) was studied. Free diffusion of carbon from graphite crucible resulted in the partitioning of the entire Cr from the matrix and the formation of the (Cr,Fe)23C6 phase in all HEAs. No other metal-carbide phase was detected. The formation of (Cr,Fe)23C6 enhanced the overall hardness of the HEAs. By increasing the amount of Al, the Cr amount decreased resulting in the reduction of carbon diffusion and volume fraction of the (Cr,Fe)23C6 …

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Elucidating The Effect Of Water-To-Cement Ratio On The Hydration Mechanisms Of Cement, Aida Margarita Ley-Hernandez, Jonathan Lapeyre, Rachel Cook, Aditya Kumar, Dimitri Feys May 2018

Elucidating The Effect Of Water-To-Cement Ratio On The Hydration Mechanisms Of Cement, Aida Margarita Ley-Hernandez, Jonathan Lapeyre, Rachel Cook, Aditya Kumar, Dimitri Feys

Materials Science and Engineering Faculty Research & Creative Works

The hydration of cement is often modeled as a phase boundary nucleation and growth (pBNG) process. Classical pBNG models, based on the use of isotropic and constant growth rate of the main hydrate, that is, calcium-silicate-hydrate (C-S-H), are unable to explain the lack of any significant effect of the water-to-cement (w/c) ratio on the hydration kinetics of cement. This paper presents a modified form of the pBNG model, in which the anisotropic growth of C-S-H is allowed to vary in relation to the nonlinear evolution of its supersaturation in solution. Results show that once the supercritical C-S-H nuclei form, their …

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Corrosion Resistance Of Pipeline Steel With Damaged Enamel Coating And Cathodic Protection, Liang Fan, Signo Tadeu Dos Reis, Genda Chen, Michael L. Koenigstein May 2018

Corrosion Resistance Of Pipeline Steel With Damaged Enamel Coating And Cathodic Protection, Liang Fan, Signo Tadeu Dos Reis, Genda Chen, Michael L. Koenigstein

Materials Science and Engineering Faculty Research & Creative Works

This paper presents the first report on the corrosion resistance of pipeline steel with damaged enamel coating and cathodic protection in 3.5 wt % NaCl solution. In particular, dual cells are set up to separate the solution in contact with the damaged and intact enamel coating areas, to produce a local corrosion resistance measurement for the first time. Enamel-coated steel samples, with two levels of cathodic protection, are tested to investigate their impedance by electrochemical impedance spectroscopy (EIS) and their cathodic current demand by a potentiostatic test. Due to its glass transition temperature, the enamel-coated pipeline can be operated on …

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Efficiency Of Solid Inclusion Removal From The Steel Melt By Ceramic Foam Filter: Design And Experimental Validation, Soumava Chakraborty, Ronald J. O'Malley, Laura Bartlett, Mingzhi Xu Apr 2018

Efficiency Of Solid Inclusion Removal From The Steel Melt By Ceramic Foam Filter: Design And Experimental Validation, Soumava Chakraborty, Ronald J. O'Malley, Laura Bartlett, Mingzhi Xu

Materials Science and Engineering Faculty Research & Creative Works

An investigation was performed to measure the efficiency of solid alumina inclusion removal by filtration during casting. A mold design was developed using modeling software to produce two castings that fill simultaneously, one with a filter and the other without a filter. The design avoided vortex formation and thus air entrainment, which helped to avoid reoxidation inside the mold cavity. Samples from these castings were analyzed utilizing an SEM/EDS system with automated feature analysis (AFA) to measure the efficiency of inclusion removal using a 20 ppi zirconia foam filter. This study also documents the occurrence of inclusion flotation and agglomeration …

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