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Materials Science and Engineering Faculty Research & Creative Works

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Full-Text Articles in Materials Science and Engineering

Interactions Between Dry Vibratable Tundish Linings And Steel Melts, Tyler M. Richards, Ronald J. O'Malley, Jeffrey D. Smith, Todd P. Sander Sep 2020

Interactions Between Dry Vibratable Tundish Linings And Steel Melts, Tyler M. Richards, Ronald J. O'Malley, Jeffrey D. Smith, Todd P. Sander

Materials Science and Engineering Faculty Research & Creative Works

Interactions between two tundish working linings and molten steel were investigated using industrial samples and laboratory testing. Periclase-based dry vibe linings from two production facilities were sampled and examined after casting: one containing 30 wt.% olivine and one without olivine. Cathodoluminescence imaging, secondary electron microscopy, energydispersive spectroscopy and x-ray diffraction analysis were performed to characterize the interactions. An experiment was developed to replicate the conditions found in a production tundish on the laboratory scale. Results comparing interactions observed in laboratory lining tests and commercial lining samples for the two lining materials are presented and discussed.


The Influence Of Ti, Nb And V On The Hot Ductility Of As-Cast Microalloyed Steels, Madhuri Varadarajan, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh Sep 2020

The Influence Of Ti, Nb And V On The Hot Ductility Of As-Cast Microalloyed Steels, Madhuri Varadarajan, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh

Materials Science and Engineering Faculty Research & Creative Works

Microalloying with Ti, Nb and V, both individually and in combination, is a common method for producing steels with high strength and toughness. However, interaction with other elements and impurities can lead to cracking during continuous casting and rolling. The hot ductility of commercially cast V, Nb and Nb-V-Ti steels has been investigated using two experimental methods: tensile testing utilizing a servo-hydraulic load frame with a resistance furnace and thermomechanical testing using rapid joule heating. The temperature-dependent ductility of these steels is compared for both test methods. Factors that influence the ductility of these steels are discussed.


New Experimental Apparatus To Investigate Hot Tearing Behavior In Steel, Yanru Lu, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh, Mario F. Buchely Sep 2020

New Experimental Apparatus To Investigate Hot Tearing Behavior In Steel, Yanru Lu, Laura Bartlett, Ronald J. O'Malley, Semen Naumovich Lekakh, Mario F. Buchely

Materials Science and Engineering Faculty Research & Creative Works

Hot tearing is a complex thermomechanical phenomenon occurring in the semi-solid region. Strain in this region can induce cracking and localized alloying element segregation. An apparatus for investigating hot tearing was developed utilizing a servo-motor controlled cylinder to apply a pre-determined amount of strain to the solidifying shell. A special mold was developed using filling and solidification modeling to ensure that dendrite growth was perpendicular to applied strain. A computer-automated system was utilized to control the strain and strain rate and measure the force and displacement. Solidification experiments utilizing AISI 1020 steel validated the apparatus capabilities and optimized testing parameters.


Peritectic Behavior Detection In The Fe-C-Mn-Al-Si Steel System Using Fiber Optic Temperature Mapping, Muhammad Roman, Damilola Balogun, Rex E. Gerald Ii, Laura Bartlett, Jie Huang, Ronald J. O'Malley Sep 2020

Peritectic Behavior Detection In The Fe-C-Mn-Al-Si Steel System Using Fiber Optic Temperature Mapping, Muhammad Roman, Damilola Balogun, Rex E. Gerald Ii, Laura Bartlett, Jie Huang, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Peritectic reactions can cause surface defects and breakouts in continuous casting and the peritectic region is often avoided by adjusting the chemical composition of the steel to cast outside of the peritectic sensitivity range. However, the combined effects of C, Mn, Al, and Si on the boundaries that map peritectic region are still disputed for many advanced high strength steel grades. An apparatus for performing controlled solidification experiments is being developed to characterize the effects of chemical composition on the uniformity of shell growth during solidification using a copper chill mold with an embedded fiber-optic temperature sensor that enables high …


Scale Formation On 430 Stainless Steel In A Simulated Slab Combustion Reheat Furnace Atmosphere, Richard Osei, Semen Naumovich Lekakh, Ronald J. O'Malley Sep 2020

Scale Formation On 430 Stainless Steel In A Simulated Slab Combustion Reheat Furnace Atmosphere, Richard Osei, Semen Naumovich Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Scale formed during slab reheating can be difficult to remove by high-pressure descaling, having a negative impact hot roll surface quality. A large-capacity thermogravimetric apparatus that replicates the combustion atmosphere and temperature in a slab reheat furnace was used to investigate scale formation on 430 stainless steel. Effects of reheating parameters (temperature, time and atmosphere) on oxidation kinetics were investigated. Oxidized samples were characterized by scanning electron microscopy, Raman spectroscopy and x-ray diffraction to document the microstructure and morphology of scale. Mechanisms for the formation of multi-layered oxide structures that complicate oxidation kinetics and scale removal are discussed.


A Modified Johnson-Cook Model Incorporating The Effect Of Grain Size On Flow Stress, S. Ganguly, Mario F. Buchely, K. Chandrashekhara, Semen Naumovich Lekakh, Ronald J. O'Malley Sep 2020

A Modified Johnson-Cook Model Incorporating The Effect Of Grain Size On Flow Stress, S. Ganguly, Mario F. Buchely, K. Chandrashekhara, Semen Naumovich Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties of steel are influenced by grain size, which can change through mechanisms such as nucleation and growth at elevated temperatures. However, the classic Johnson-Cook model that is widely used in hot deformation simulations does not consider the effect of grain size on flow stress. In this study, the Johnson-Cook model was modified to incorporate the effects of austenite grain size on flow stress. A finite element model was employed to characterize the effects of grain size on the flow stress for different steel grades over a range of temperatures (900⁰ to 1300⁰). Simulation results show good agreement …


A Data-Driven Approach For Predicting Nepheline Crystallization In High-Level Waste Glasses, Irmak Sargin, Charmayne E. Lonergan, John D. Vienna, John S. Mccloy, Scott P. Beckman Sep 2020

A Data-Driven Approach For Predicting Nepheline Crystallization In High-Level Waste Glasses, Irmak Sargin, Charmayne E. Lonergan, John D. Vienna, John S. Mccloy, Scott P. Beckman

Materials Science and Engineering Faculty Research & Creative Works

High-level waste (HLW) glasses with high alumina content are prone to nepheline crystallization during the slow canister cooling that is experienced during large-scale production. Because of its detrimental effects on glass durability, nepheline (NaAlSiO4) precipitation must be avoided; however, developing robust, predictive models for nepheline crystallization behavior in compositionally complex HLW glasses is difficult. Using overly conservative constraints to predict nepheline formation can limit the waste loading to lower than the achievable capacity. In this study, a robust data-driven model using five compositional features has been developed to predict nepheline formation. A new descriptor is introduced called the …


Processing And Properties Of Medium-Mn Trip Steel To Obtain A Two-Stage Trip Behavior, D. M. Field, L. G. Garza-Martinez, D. C. Van Aken Sep 2020

Processing And Properties Of Medium-Mn Trip Steel To Obtain A Two-Stage Trip Behavior, D. M. Field, L. G. Garza-Martinez, D. C. Van Aken

Materials Science and Engineering Faculty Research & Creative Works

Two medium-Mn steels of nominal composition 0.15C-2.0Si-10.5Mn-(0.75, 1.5) Al-0.04Nb-balFe (wt pct) were processed to produce sub-micron grain sizes of 0.65 and 0.80 μm. Mechanical testing was performed in three successive conditions: hot rolled, intercritically annealed, and cold rolled with subsequent intercritical annealing. Intercritical annealing was performed at 923 K for 20 hours. Electron-backscattered diffraction and X-ray diffraction were utilized to characterize the microstructure, consisting of α-ferrite, α-martensite, ε-martensite, and γ-austenite. Microstructural constituents were tracked during tensile deformation, and it was found that both steels exhibited two-stage TRIP with γ-austenite martensitically transforming first to ε-martensite and as strain increased ε-martensite transformed …


A Spatially Distributed Fiber-Optic Temperature Sensor For Applications In The Steel Industry, Muhammad Roman, Damilola Balogun, Yiyang Zuang, Rex E. Gerald Ii, Laura Bartlett, Ronald J. O'Malley, Jie Huang Jul 2020

A Spatially Distributed Fiber-Optic Temperature Sensor For Applications In The Steel Industry, Muhammad Roman, Damilola Balogun, Yiyang Zuang, Rex E. Gerald Ii, Laura Bartlett, Ronald J. O'Malley, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

This paper presents a spatially distributed fiber-optic sensor system designed for demanding applications, like temperature measurements in the steel industry. The sensor system employed optical frequency domain reflectometry (OFDR) to interrogate Rayleigh backscattering signals in single-mode optical fibers. Temperature measurements employing the OFDR system were compared with conventional thermocouple measurements, accentuating the spatially distributed sensing capability of the fiber-optic system. Experiments were designed and conducted to test the spatial thermal mapping capability of the fiber-optic temperature measurement system. Experimental simulations provided evidence that the optical fiber system could resolve closely spaced temperature features, due to the high spatial resolution and …


International Year Of Glass, Bill Fahrenholtz Jul 2020

International Year Of Glass, Bill Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

No abstract provided.


Predicting Effective Fracture Toughness Of Zrb₂-Based Ultra-High Temperature Ceramics By Phase-Field Modeling, Arezoo Emdadi, Jeremy Lee Watts, William Fahrenholtz, Greg Hilmas, Mohsen Asle Zaeem Jul 2020

Predicting Effective Fracture Toughness Of Zrb₂-Based Ultra-High Temperature Ceramics By Phase-Field Modeling, Arezoo Emdadi, Jeremy Lee Watts, William Fahrenholtz, Greg Hilmas, Mohsen Asle Zaeem

Materials Science and Engineering Faculty Research & Creative Works

The effective fracture toughness (EFT) of ZrB2-C ceramics with different engineered microarchitectures was numerically evaluated by phase-field modeling. To verify the model, fibrous monoliths (elongated hexagonal ZrB2-rich cells in a continuous C-rich matrix) with different volume fractions of a C-rich phase were considered. Architectures containing 10 and 30 vol% of C-rich phase showed EFT values about 42% more than that of pure ZrB2. Increasing the C-rich phase to 50 vol%, dropped toughness significantly, which is in agreement with the experimental results. Replacing hexagonal cells with cylindrical, triangular, or square cells of the same cross-sectional …


Resistive Switching In Atomic Layer Deposited Hfo2/Zro2 Nanolayer Stacks, Lin Tang, Hiraku Maruyama, Taihao Han, Juan C. Nino, Yonghong Chen, Dou Zhang Jun 2020

Resistive Switching In Atomic Layer Deposited Hfo2/Zro2 Nanolayer Stacks, Lin Tang, Hiraku Maruyama, Taihao Han, Juan C. Nino, Yonghong Chen, Dou Zhang

Materials Science and Engineering Faculty Research & Creative Works

The resistive switching properties of HfO2/ZrO2 nanolayers with the total thickness of 16 nm prepared using atomic layer deposition (ALD) were investigated. Current-voltage behavior, pulse time mode measurement, retention and endurance tests were carried out to characterize the memristive (memory-resistive) properties. Resistive switching was observed in all nanolayer stacks, and the set voltage (Vset) decreased with increasing the number of layers (i.e., increasing number of hafnia-zirconia interfaces). Grazing incidence x-ray diffraction (GI-XRD) results demonstrate that the hafnia transforms from monoclinic to orthorhombic crystal structure during the post metallization annealing. Shifts in the binding energy of the x-ray …


Prediction Of Flotation Efficiency Of Metal Sulfides Using An Original Hybrid Machine Learning Model, Rachel Cook, Keitumetse Cathrine Monyake, Muhammad Badar Hayat, Aditya Kumar, Lana Alagha Jun 2020

Prediction Of Flotation Efficiency Of Metal Sulfides Using An Original Hybrid Machine Learning Model, Rachel Cook, Keitumetse Cathrine Monyake, Muhammad Badar Hayat, Aditya Kumar, Lana Alagha

Materials Science and Engineering Faculty Research & Creative Works

Froth flotation process is extensively used for selective separation of base metal sulfides from uneconomic mineral resources. Reliable prediction of process outcomes (metal recovery and grade) is vital to ensure peak performance. This work employs an innovative hybrid machine learning (ML) model—constructed by combining the random forest model and the firefly algorithm—to predict froth flotation efficiency of galena and chalcopyrite in relation to various experimental process parameters. The hybrid model's prediction performance was rigorously evaluated and compared against four different standalone ML models. The outcomes of this study illustrate that the hybrid ML model has the prediction ability to process …


Thermal Properties Of Sodium Borosilicate Glasses As A Function Of Sulfur Content, Jason M. Lonergan, Charmayne Lonergan, Joshua Silverstein, Pornsinee Cholsaipant, John Mccloy Jun 2020

Thermal Properties Of Sodium Borosilicate Glasses As A Function Of Sulfur Content, Jason M. Lonergan, Charmayne Lonergan, Joshua Silverstein, Pornsinee Cholsaipant, John Mccloy

Materials Science and Engineering Faculty Research & Creative Works

Sulfur trioxide (SO3) additions, up to 3.0 mass%, were systematically investigated for effects on the physical properties of sodium borosilicate glass melted in air, with a sulfur-free composition of 50SiO2–10Al2O3–12B2O3–21Na2O–7CaO (mass%). Solubility measurements, using electron microscopy chemical analysis, determined the maximum loading to be ~1.2 mass% SO3. It was found that measured sulfur (here as sulfate) additions up to 1.18 mass% increased the glass transition temperature by 3%, thermal diffusivity by 11%, heat capacity by 10%, and thermal conductivity by 20%, and decreased the …


Monolithic Chalcogenide Optical Nanocomposites Enable Infrared System Innovation: Gradient Refractive Index Optics, Myungkoo Kang, Laura Sisken, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Claudia Goncalves, Cesar Blanco, Peter Wachtel, J. David Musgraves, Alexej V. Pogrebnyakov, Erwan Baleine, Clara Rivero-Baleine, Theresa S. Mayer, Carlo G. Pantano, Kathleen A. Richardson May 2020

Monolithic Chalcogenide Optical Nanocomposites Enable Infrared System Innovation: Gradient Refractive Index Optics, Myungkoo Kang, Laura Sisken, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Claudia Goncalves, Cesar Blanco, Peter Wachtel, J. David Musgraves, Alexej V. Pogrebnyakov, Erwan Baleine, Clara Rivero-Baleine, Theresa S. Mayer, Carlo G. Pantano, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

The size and weight of conventional imaging systems is defined by costly non-planar lenses and the complex lens assemblies required to minimize optical aberrations. The ability to engineer gradient refractive index (GRIN) optics has the potential to overcome constraints of traditional homogeneous lenses by reducing the number of components in optical systems. Here, an innovative strategy to realize this goal based on monolithic GRIN media created in Ge-As-Se-Pb chalcogenide infrared nanocomposites is presented. A gradient heat treatment to spatially modulate the volume fraction of high refractive index Pb-rich nanocrystals within a glass matrix is utilized, providing a GRIN profile while …


Spherical Cavity Expansion Approach For The Study Of Rigid-Penetrator’S Impact Problems, Mario Buchely, Alejandro Marañon May 2020

Spherical Cavity Expansion Approach For The Study Of Rigid-Penetrator’S Impact Problems, Mario Buchely, Alejandro Marañon

Materials Science and Engineering Faculty Research & Creative Works

In recent years, Spherical Cavity Expansion (SCE) theory has been extensively utilized to model dynamic deformation processes related to indentation and penetration problems in many fields. In this review, the SCE theory is introduced by explaining the different mathematical features of this theory, its solution, and a potential application to model the penetration of a rigid penetrator into a deformable target. First, a chronologically literature review of the most common models used to study this kind of penetration problems is introduced, focusing on the SCE theory. Then, the engineering model of penetration is presented using the SCE approach. The model …


Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan Mar 2020

Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

A cermet catalyst material, defining a matrix having interconnected open pores, the matrix selected from the group consisting of YSZ and CGO and defining a substrate, a ceramic coating having a general formula AyBnOx at least partially coating the pores, and a plurality of metal particles A at least partially embedded in the ceramic coating. A is selected from the group consisting of Co, Cu, Ce, Ni, Ti, and combinations thereof and B is selected from the group consisting of Mo, W, Ce, and combinations thereof. When the coating is in a first oxidizing atmosphere …


Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li Jan 2020

Densification Of Ultra-Refractory Transition Metal Diboride Ceramics, William Fahrenholtz, Greg Hilmas, Ruixing Li

Materials Science and Engineering Faculty Research & Creative Works

The densification behavior of transition metal diboride compounds was reviewed with emphasis on ZrB2 and HfB2. These compounds are considered ultra-high temperature ceramics because they have melting temperatures above 3000°C. Densification of transition metal diborides is difficult due to their strong covalent bonding, which results in extremely high melting temperatures and low self-diffusion coefficients. In addition, oxide impurities present on the surface of powder particles promotes coarsening, which further inhibits densification. Studies prior to the 1990s predominantly used hot pressing for densification. Those reports revealed densification mechanisms and identified that oxygen impurity contents below about 0.5 wt% …


Modeling Of Scrap Dissolution In Molten Iron For The Case Of Heat Transfer-Controlled Process By Different Approaches And Comparison Of Their Accuracies, Ajay Kumar Shukla, Brahma Deo, D. G.C. Robertson Jan 2020

Modeling Of Scrap Dissolution In Molten Iron For The Case Of Heat Transfer-Controlled Process By Different Approaches And Comparison Of Their Accuracies, Ajay Kumar Shukla, Brahma Deo, D. G.C. Robertson

Materials Science and Engineering Faculty Research & Creative Works

Dissolution of steel scrap in molten iron is studied by using analytical as well as numerical approaches for the case of a heat transfer-controlled process. The approaches used are Green's function approach, quasi-static approach, integral profile method (IPM) (with parabolic profile), and finite difference methods (FDM). Application of FDM explicit and FDM implicit with fixed grid and variable grid is described. Accuracy of all the approaches is compared in terms of total dissolution time evaluated from overall heat balance criterion. The selection rule of time step and deciding the suitable approach for achieving minimum error for different operating conditions, represented …


Aging Response On The Stress Corrosion Cracking Behavior Of Wrought Precipitation-Hardened Magnesium Alloy, G. R. Argade, S. K. Panigrahi, R. S. Mishra Jan 2020

Aging Response On The Stress Corrosion Cracking Behavior Of Wrought Precipitation-Hardened Magnesium Alloy, G. R. Argade, S. K. Panigrahi, R. S. Mishra

Materials Science and Engineering Faculty Research & Creative Works

Constant immersion testing and slow strain rate testing (SSRT) are conducted on wrought magnesium alloy in a 3.5 wt.% NaCl solution. After solution annealing (SA) at 525 °C for 8 h, the alloy was isothermally aged at 210 °C for 15 h, 48 h, and 144 h to obtain underaged (UA), peak-aged (PA), and overaged (OA) microstructures, respectively. After 32 days of constant exposure in chloride solution, the SA and UA samples showed the lowest (~ 0.10 mg cm−2 day−1) and the highest (~ 0.20 mg cm−2 day−1) weight loss, respectively. SSRT was carried out at an initial strain rate …


Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan Dec 2019

Cyclic Regeneration Of Nanostructured Composites For Catalytic Applications, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

A catalyst obtained by first preparing a cermet material with the general formula ABOx, wherein A is selected from the group consisting of Co, Cu, Ni, Ti, and combinations thereof, wherein B is selected from the group consisting of Mo, W, Ce, and combinations thereof, wherein A and B are different elements, and wherein x is a nonzero number ranging from 3 to 7 and represents the moles of O. Next, the cermet is activated in a reducing atmosphere to yield metal particles dispersed within and/or on the cermet.


Multifunctional Lightweight Aggregate Containing Phase Change Material And Water For Damage Mitigation Of Concrete, Wenyu Liao, Aditya Kumar, Kamal Khayat, Hongyan Ma Dec 2019

Multifunctional Lightweight Aggregate Containing Phase Change Material And Water For Damage Mitigation Of Concrete, Wenyu Liao, Aditya Kumar, Kamal Khayat, Hongyan Ma

Materials Science and Engineering Faculty Research & Creative Works

This paper presents an innovative concept of multifunctional lightweight aggregate, which is produced by loading phase change material (PCM) into the interior of lightweight sand (LWS) and sealing the surface pores using water. The PCM loaded in the LWS functionalizes it as a temperature management agent in concrete, and the water in surface pores enables internal curing. It has been found that the particle shape and pore structure of crushed expanded shale LWS makes it an ideal carrier for PCM, loading sufficient PCM and maintaining better (compared to natural sand) mechanical interlocking. When coupled with the internal curing effect, the …


Grain Refinement In Iron-Based Materials, Simon Naumovich Lekakh, Von Richards, Ronald J. O'Malley, Jun Ge Nov 2019

Grain Refinement In Iron-Based Materials, Simon Naumovich Lekakh, Von Richards, Ronald J. O'Malley, Jun Ge

Materials Science and Engineering Faculty Research & Creative Works

A process for manufacturing an iron-based alloy comprising forming targeted fine oxide and/or carbide dispersoids in a melt, and sequentially precipitating transition-metal nitrides on the dispersoids for heterogeneous nucleation of equiaxed grains. An iron-based cast alloy having a highly equiaxed fine grain structure.


Grain Size Effects In Selective Laser Melted Fe-Co-2v, Wesley Everhart, Joseph William Newkirk Sep 2019

Grain Size Effects In Selective Laser Melted Fe-Co-2v, Wesley Everhart, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

The material science of additive manufacturing (AM) has become a significant topic due to the unique way in which the material and geometry are created simultaneously. Major areas of research within inorganic materials include traditional structural materials, shape memory alloys, amorphous materials, and some new work in intermetallics. The unique thermal profiles created during selective laser melting (SLM) may provide new opportunities for processing intermetallics to improve mechanical and magnetic performance. A parameter set for the production of Fe-Co-2V material with additive manufacturing is developed and efforts are made to compare the traditional wrought alloy to the AM version of …


Comparison Of Fatigue Performance Between Additively Manufactured And Wrought 304l Stainless Steel Using A Novel Fatigue Test Setup, M. M. Parvez, Y. Chen, Joseph William Newkirk, Frank W. Liou Aug 2019

Comparison Of Fatigue Performance Between Additively Manufactured And Wrought 304l Stainless Steel Using A Novel Fatigue Test Setup, M. M. Parvez, Y. Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this research, a novel adaptive controlled fatigue testing machine was designed for bending type high cycle fatigue test. A unique dual gauge section Krouse type mini specimen was designed for simply supported transverse bending. Displacement controlled fatigue tests were implemented using an electromechanical actuator. The variation in the control signal and load observed during the test provides unique insights into realizing the deterioration of the specimen due to fatigue. These analyses were utilized to compare the fatigue performance of wrought and additively manufactured 304L stainless steel. The influence of the build direction on fatigue performance was also investigated by …


Compressive And Bending Performance Of Selectively Laser Melted Alsi10mg Structures, D. Murphy, O. Fashanu, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, D. Klenosky Aug 2019

Compressive And Bending Performance Of Selectively Laser Melted Alsi10mg Structures, D. Murphy, O. Fashanu, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, D. Klenosky

Materials Science and Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is a widely used additive manufacturing technique that effectively manufactures complex geometries such as cellular structures. However, challenges such as anisotropy and mechanical property variation are commonly found due to process parameters. In a bid to utilize this method for the commercial production of cellular structures, it is important to understand the behavior of a material under different loading conditions. In this work, the behavior of additively manufactured AlSi10Mg under compression, bending, and tension loads was investigated. Vertical and horizontal build directions are compared for each type of loading. Specimens were manufactured using the reduced build …


Effective Elastic Properties Of Additively Manufactured Metallic Lattice Structures: Unit-Cell Modeling, Okanmisope Fashanu, David Murphy, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Ben Brown, John Porter Aug 2019

Effective Elastic Properties Of Additively Manufactured Metallic Lattice Structures: Unit-Cell Modeling, Okanmisope Fashanu, David Murphy, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Ben Brown, John Porter

Materials Science and Engineering Faculty Research & Creative Works

Lattice structures are lightweight materials, which exhibit a unique combination of properties such as air and water permeability, energy and acoustic absorption, low thermal conductivity, and electrical insulation. In this work, unit-cell homogenization was used to predict the effective elastic moduli of octet-truss (OT) lattice structures manufactured using selective laser melting (SLM). OT structures were manufactured using a Renishaw AM 250 SLM machine with various relative densities. Compression test was carried out at strain rate 5 x 10-3 m-1 using an MTS frame. Finite element analysis was used in the determination of the OT’s effective elastic properties. Results …


Elevated Temperature Mechanical And Microstructural Characterization Of Slm Ss304l, G. R. Hecht, Sriram Praneeth Isanaka, Joseph William Newkirk Aug 2019

Elevated Temperature Mechanical And Microstructural Characterization Of Slm Ss304l, G. R. Hecht, Sriram Praneeth Isanaka, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

SLM built SS304L was annealed and water quenched to minimize residual stress and avoid carbide precipitation. Mini-tensile characterization of strength and elongation at temperature conditions up to 800°C, along with observations of the associated microstructural transformations were utilized to understand the changes produced in SLM SS304L. As-built and annealed specimens were found to exhibit decreasing strength and elongation with increasing temperature as expected. Carbide precipitates appeared after short times at high temperatures within both as-built and annealed specimens for all cases, but no brittle intermetallic phase development was observed for any of the temperatures investigated. While the lack of Sigma, …


Ionic Conductivity Behavior By Activated Hopping Conductivity (Ahc) Of Barium Aluminoborosilicate Glass–Ceramic System Designed For Sofc Sealing, M. J. Da Silva, W. M. Pontuschka, J. F. Bartolomé, P. Jasinski, J. Karczewski, Signo Tadeu Dos Reis Aug 2019

Ionic Conductivity Behavior By Activated Hopping Conductivity (Ahc) Of Barium Aluminoborosilicate Glass–Ceramic System Designed For Sofc Sealing, M. J. Da Silva, W. M. Pontuschka, J. F. Bartolomé, P. Jasinski, J. Karczewski, Signo Tadeu Dos Reis

Materials Science and Engineering Faculty Research & Creative Works

Non-conducting BaO-B2O3 -Al2O3 -SiO2 parent glasses designed for solid oxide fuel cell (SOFC) sealing applications were prepared using the melt-quenching technique. The glass formation region was determined according to phase equilibrium relations and was found to be in the composition range 70BaO-(x) Al2O3 -(10−x) B2O3 -20SiO2 where 3.0 < x < 6.0 wt.%. The conductivity values obtained conductivity ranged from 10 −5 to 10 −10 S/cm at temperatures between 600 and 850 °C. The batch compositions presented a threshold of dc conductivity near 70BaO wt% with a quasi linear behavior with the decrease of the BaO content. Different values of conduction activation energy were observed at temperatures above the glass transition temperature (T g ) (up to 700 °C), which were attributed to the thermal bond-breaking of non-bridging oxygen (NBO) defects. The experimental results of the electrochemical characterization by impedance spectroscopy of glass–ceramic interfaces with yttria-stabilized zirconia (YSZ) acting as solid ionic conductor electrolyte are presented and discussed.


Infrared Glass–Ceramics With Multidispersion And Gradient Refractive Index Attributes, Laura Sisken, Myungkoo Kang, Johann M. Veras, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Devon Mcclane, Cesar Blanco, Clara Rivero-Baleine, Theresa S. Mayer, Kathleen A. Richardson Aug 2019

Infrared Glass–Ceramics With Multidispersion And Gradient Refractive Index Attributes, Laura Sisken, Myungkoo Kang, Johann M. Veras, Charmayne Lonergan, Andrew Buff, Anupama Yadav, Devon Mcclane, Cesar Blanco, Clara Rivero-Baleine, Theresa S. Mayer, Kathleen A. Richardson

Materials Science and Engineering Faculty Research & Creative Works

Infrared (IR) glass–ceramics (GCs) hold the potential to dramatically expand the range of optical material solutions available for use in bulk and planar optical systems in the IR. Current material solutions are limited to single- or polycrystalline materials and traditional IR-transparent optical glasses. GCs that can be processed with spatial control and extent of induced crystallization present the opportunity to realize an effective refractive index variation, enabling arbitrary gradient refractive index elements with tailored optical function. This work discusses the role of the parent glass composition and morphology on nanocrystal phase formation in a multicomponent chalcogenide glass. Through a two-step …