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Articles 31 - 60 of 1006
Full-Text Articles in Materials Science and Engineering
Thermodynamic Analysis Of Metal Segregation In Two Metal Boride-Carbide Ceramics Containing V With Cr, Hf, Ti, Or Zr, Ana C. Feltrin, Simon Divilov, Gregory E. Hilmas, Stefano Curtarolo, William G. Fahrenholtz
Thermodynamic Analysis Of Metal Segregation In Two Metal Boride-Carbide Ceramics Containing V With Cr, Hf, Ti, Or Zr, Ana C. Feltrin, Simon Divilov, Gregory E. Hilmas, Stefano Curtarolo, William G. Fahrenholtz
Materials Science and Engineering Faculty Research & Creative Works
Dual-phase carbide-boride ceramics in different vanadium-Me (Me = Cr, Hf, Ti, and Zr) binary systems were synthesized by boro/carbothermal reduction under stoichiometric and carbon-deficient conditions and densified by spark plasma sintering. Thermodynamic analysis was used to evaluate the influence of composition on the phase stability and metal segregation between phases, along with the resulting effects on microstructure and hardness. Pairing vanadium with Group IV elements (Hf, Ti, and Zr) consistently formed one boride and one carbide phase, while the Cr-V system formed a monoboride phase and a carbon-deficient carbide. Metal segregation trends depended on composition. Vanadium preferentially segregated to the …
Recent Advances Toward Damage-Tolerant 3d-Printed Titanium Alloys: Alloy Design Perspective, Saeid Alipour, Arezoo Emdadi, Ju Li
Recent Advances Toward Damage-Tolerant 3d-Printed Titanium Alloys: Alloy Design Perspective, Saeid Alipour, Arezoo Emdadi, Ju Li
Materials Science and Engineering Faculty Research & Creative Works
Twenty-year uninterrupted endeavor of titanium alloys printing has opened up a new paradigm in metal additive manufacturing (AM) to fabricate engineering components with required strength–density–corrosion combinations. Despite the remarkable advances in titanium AM, controlling the grain structure to print the parts with engineered microstructures, tailored mechanical properties, and minimum anomalies remains challenging. Numerous approaches have been implemented to address this challenge, such as printing parameter control, post-AM heat treatments, and thermomechanical processing. In addition to the aforementioned conventional approaches, novel techniques have been proposed that require employing hybrid manufacturing or developing the printer itself. One of the novel pathways in …
Elevated Temperature Flexure Behavior Of Continuous Carbon Fiber Reinforced Zrb2–Zrsi2 Ultrahigh Temperature Ceramic Matrix Composites, Jacob Stacy, Aaron Ginsparg, Jason Lonergan, Jeremy Watts, Gregory Hilmas
Elevated Temperature Flexure Behavior Of Continuous Carbon Fiber Reinforced Zrb2–Zrsi2 Ultrahigh Temperature Ceramic Matrix Composites, Jacob Stacy, Aaron Ginsparg, Jason Lonergan, Jeremy Watts, Gregory Hilmas
Materials Science and Engineering Faculty Research & Creative Works
Ultrahigh temperature ceramic matrix composites (UHTCMCs) were fabricated from unidirectional prepreg tapes consisting of a matrix of ZrB2 with 5, 10, and 15 vol.% ZrSi2 additions and continuous polyacrylonitrile carbon fibers and were densified at 1600°C in a hot press. The relative matrix densities ranged from 88% to 93% with interlayer spacings of ∼72 µm and fiber volume fractions between 30% and 36%. Phenolic resin additions were utilized to react with ZrSi2 acting as a transient sintering aid to form ZrC and SiC phases. Elastic moduli of the UHTCMCs decreased with increasing temperature during 4-pt flexure testing. …
Quantitative Grain Structure And Texture Analysis Of Hot-Pressed Zrb2 Via 3d Ebsd, Randi Swanson, Michael Chapman, Yue Zhou, Ashley Hilmas, Lisa Rueschhoff, Michael Uchic, William Fahrenholtz, Scott J. Mccormack
Quantitative Grain Structure And Texture Analysis Of Hot-Pressed Zrb2 Via 3d Ebsd, Randi Swanson, Michael Chapman, Yue Zhou, Ashley Hilmas, Lisa Rueschhoff, Michael Uchic, William Fahrenholtz, Scott J. Mccormack
Materials Science and Engineering Faculty Research & Creative Works
Understanding and controlling the grain structure of ZrB2 is critical for optimizing its mechanical and thermal performance in high-temperature applications. Fully dense ZrB2, densified by hot pressing at 2150˚C and 32 MPa, was analyzed in three dimensions using electron backscattered diffraction, electron and optical microscopy, and mechanical polishing serial sectioning. Grain size followed a gamma distribution, with extreme deviations observed only in the largest 0.1% of grains. Large grains exhibited plate-like morphologies, with the shortest-to-longest axis ratio converging to ∼0.4 as grain volume increased. This work revealed a crystallographically controlled growth mechanism orthogonal to [0001] that is …
The Effects Of Mold Flux Contamination On Oxide Scale Formation And Hydro-Descaling Efficiency During Steel Processing, Tochukwu Princewill Ojiako, Richard Osei, Mario Buchely, Haiming Wen, Simon Lekakh, Ronald O'Malley
The Effects Of Mold Flux Contamination On Oxide Scale Formation And Hydro-Descaling Efficiency During Steel Processing, Tochukwu Princewill Ojiako, Richard Osei, Mario Buchely, Haiming Wen, Simon Lekakh, Ronald O'Malley
Materials Science and Engineering Faculty Research & Creative Works
Oxide scale formation during thin-slab continuous casting has a complex structure, which is influenced by mold flux contamination, that modifies interfacial reactions during solidification, subsequent reheating, and descaling. While individual aspects of the oxidation behavior of carbon steel have been previously examined, the synergetic effects of mold flux contamination during continuous casting and subsequent reheating on scale modification and the efficiency of hydraulic descaling remain inadequately studied. This study quantitatively examines the effect of flux composition on oxide scale evolution, adhesion, and hydraulic removal in low-carbon steel under simulated industrial conditions. Slab samples with as-cast, cleaned, and flux-coated surfaces were …
Simulated Lunar Gravity Testing Of A Magnetic And Electrostatic System For Beneficiating Lunar Regolith, Blake A. Coffman, Gabriel Porter, Lindsay Manteufel, Mitchell Cottrell, Jeffrey D. Smith, David J. Bayless, William Shonberg, Frank D. Han, Fateme Rezaei, Kirby Runyon
Simulated Lunar Gravity Testing Of A Magnetic And Electrostatic System For Beneficiating Lunar Regolith, Blake A. Coffman, Gabriel Porter, Lindsay Manteufel, Mitchell Cottrell, Jeffrey D. Smith, David J. Bayless, William Shonberg, Frank D. Han, Fateme Rezaei, Kirby Runyon
Materials Science and Engineering Faculty Research & Creative Works
We present the design and testing of a lunar regolith beneficiation device that utilizes magnetic and electrostatic separation methods to concentrate desired minerals by removing unwanted material, such as the mineral anorthite, from bulk lunar regolith. The beneficiated materials would have value for downstream in-situ resource utilization (ISRU) processes such as metal extraction, oxygen extraction, and metal oxide additive manufacturing processes. The apparatus uses a dual-strength magnet system with N52 and N42 neodymium magnets to separate particles by magnetic susceptibility. The electrostatic separation system, which acts like a sieve, sorts the regolith simulant by particle size using a single-phase 50% …
High Temperature Diffraction From Aerodynamically Levitated Materials, Chris J. Benmore, Stephen K. Wilke, David Lipke, Richard Weber
High Temperature Diffraction From Aerodynamically Levitated Materials, Chris J. Benmore, Stephen K. Wilke, David Lipke, Richard Weber
Materials Science and Engineering Faculty Research & Creative Works
Aerodynamic levitation combined with laser beam heating has become an established technique for studying the structure of materials at ultra-high temperatures and under non-equilibrium conditions. This article briefly highlights some recent technical and scientific advancements in understanding the relationships between a material's behavior and its structure, investigated using diffraction methods. It focuses on three evolving frontiers: sophisticated sample environments for accessing metastable states and reactive chemistries, high-flux photon and neutron probes to reveal atomic structure, and advanced computational modeling frameworks. Free from contamination, containerless processing (levitation) can minimize heterogeneous nucleation at the interface, enabling access to deeply supercooled melts or …
A Combined Stochastic And Physical Framework For Alloys And Metal Casting Processes Modeling, Simon N. Lekakh, Oleg Neroslavsky
A Combined Stochastic And Physical Framework For Alloys And Metal Casting Processes Modeling, Simon N. Lekakh, Oleg Neroslavsky
Materials Science and Engineering Faculty Research & Creative Works
High temperature metal casting processes have dualistic nature and conceptually consist of two parts of distinct processes: the first type is deterministic, strictly obeying the physical law, while the second type is stochastic. Therefore, the metal casting processes are not precisely predictable, and deterministic considerations cannot provide exact outcomes. To solve this problem, the combined stochastic and deterministic framework was suggested. The local processes were described using deterministic models for several parameter arrangements, while the distribution of these arrangements on macro level was calculated using stochastic approaches. The approach was used for cast alloy design, investment casting process optimization, and …
Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely
Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely
Materials Science and Engineering Faculty Research & Creative Works
All-d-metal Heusler alloys are emerging functional materials in which magnetic ordering, lattice distortion, and mechanical behavior are strongly coupled through d–d electronic interactions. This study systematically investigates the structural, thermal, magnetic, and mechanical properties of Mn₂FeCu synthesized within a Heusler-type compositional framework. SEM/EDS revealed a dual-phase FCC-based microstructure consisting of Mn–Fe–rich and Mn–Cu–rich domains, while XRD confirmed FCC symmetry with compositional partitioning rather than full L2₁ ordering. Differential scanning calorimetry identified partial melting of the Cu-rich phase near ~ 900 °C. Dilatometry showed a thermoelastic FCC → FCT transformation at ~ 770–780 °C with a recoverable strain of ~ 0.067%. …
Comparative Evaluation Of Gating Systems In Femnal Castings, K. Balasubramanian, Laura Bartlett, M. Xu
Comparative Evaluation Of Gating Systems In Femnal Castings, K. Balasubramanian, Laura Bartlett, M. Xu
Materials Science and Engineering Faculty Research & Creative Works
To understand the efficiency of gating systems, four systems, namely AFS styled pressurized system, AFS styled non-pressurized system, naturally pressurized system with a side riser and a naturally pressurized system with a top riser, were studied. The naturally pressurized systems were provided with overflows which collected the incoming metal swirl while the pressurized and non-pressurized systems had runner wells. Parameters like velocity of metal flow, air entrapment, microporosity and Niyama criterion were considered, and a design was developed with a common pouring basin using solidification software. Two molds were 3D printed using carbonitride sand, and steel of composition Fe-29Mn-8.2Al-0.91C-0.88Si-0.49Mo was …
Design Of Novel Gating Systems For Steel Castings, K. Balasubramanian, Laura Bartlett, M. Xu
Design Of Novel Gating Systems For Steel Castings, K. Balasubramanian, Laura Bartlett, M. Xu
Materials Science and Engineering Faculty Research & Creative Works
Gating systems play an important role in determining the quality and mechanical properties of castings. To understand the efficiency of gating systems, four systems, namely pressurized system, non-pressurized system, naturally pressurized system with a side riser and a naturally pressurized system with a top riser, were studied. The naturally pressurized systems were provided with overflows which collected the incoming metal swirl. Parameters like velocity of metal flow, air entrapment, microporosity and Niyama criterion were considered, and a design was developed with a common pouring basin. 8630 alloy was poured into two molds using a teapot ladle. The inclusion analysis revealed …
Overcoming Resolution Vs. Throughput Trade-Offs In Ceramic Material Extrusion Additive Manufacturing Via Viscoelastic Filament Stretching, Abid H. Rafi, David W. Lipke, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu
Overcoming Resolution Vs. Throughput Trade-Offs In Ceramic Material Extrusion Additive Manufacturing Via Viscoelastic Filament Stretching, Abid H. Rafi, David W. Lipke, Jeremy L. Watts, Gregory E. Hilmas, Ming C. Leu
Materials Science and Engineering Faculty Research & Creative Works
Fabricating large, monolithic ceramic parts using material-extrusion additive manufacturing remains challenging due to difficulty maintaining uniform moisture content during printing, which can lead to drying-induced defects such as warping and cracking, especially as part size and print time increase. Fabricated parts have trade-offs among print resolution, high throughput, and structural fidelity. Our study has shown that increasing the ratio of nozzle traverse speed vs. material extrusion speed increases filament stretching in viscoelastic ceramic paste, helping to overcome the trade-offs between resolution and throughput. Using aqueous ZrB2–SiC (70/30 vol.%) as a representative ultra-high temperature ceramic paste, rheological characterisation revealed viscoelastic yield-stress …
Microstructure And Properties Of Oxide Dispersion-Strengthened Alloys, Ertugrul Demir, Seung Min Ha, Anish Ranjan, Xingshuo Zhang, Aaron Penders, Mukesh Bachhav, Xiaochun Li, Lin Shao, Alexander Demblon, Haiming Wen, Enrique Lavernia
Microstructure And Properties Of Oxide Dispersion-Strengthened Alloys, Ertugrul Demir, Seung Min Ha, Anish Ranjan, Xingshuo Zhang, Aaron Penders, Mukesh Bachhav, Xiaochun Li, Lin Shao, Alexander Demblon, Haiming Wen, Enrique Lavernia
Materials Science and Engineering Faculty Research & Creative Works
Oxide dispersion-strengthened (ODS) alloys are a critical class of structural materials for extreme environments, owing to their unique combination of high-temperature strength, thermal stability, and radiation tolerance, enabled by a very high density of nanoscale oxide dispersoids. These features make ODS alloys attractive for advanced nuclear systems, aerospace applications, and other harsh-service conditions where conventional alloys rapidly degrade. Despite decades of development, key challenges remain in understanding how nanoscale oxides interact with matrix microstructures, alloy chemistry, and irradiation-induced defects to control macroscopic performance. This review provides a focused, mechanism-based synthesis of the microstructural features that govern the properties of ODS …
Effects Of Wc Additions On The Phase Formation Of (Hf,Nb,Ta,Ti,Zr)C-(Hf,Nb,Ta,Ti,Zr)B2 High Entropy Dual Phase Ceramics, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas
Effects Of Wc Additions On The Phase Formation Of (Hf,Nb,Ta,Ti,Zr)C-(Hf,Nb,Ta,Ti,Zr)B2 High Entropy Dual Phase Ceramics, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas
Materials Science and Engineering Faculty Research & Creative Works
High entropy dual phase (Hf,Nb,Ta,Ti,Zr)C-(Hf,Nb,Ta,Ti,Zr)B2 ultra-high temperature ceramics were produced from powders synthesized by boro-carbothermal reduction. Systematic additions of 2.5 wt%, 5 wt%, and 10 wt% WC were incorporated after powder synthesis. Additions of 2.5 wt% and 5 wt% WC dissolved into the host ceramics, resulting in complete solid solution formation and nearly full densification. In contrast, a secondary monoboride phase evolved for the composition with 10 wt% WC, in addition to the main high entropy carbide and diboride phases. Thermodynamic analysis revealed that WB formation was favorable for WC additions in the presence of metal diborides at the sintering …
Thermal Properties Of High Entropy Dual Phase (Hf,Nb,Ta,Ti,Zr,)C-(Hf,Nb,Ta,Ti,Zr)B2 Ceramics: Comparison With The High Entropy Single-Phase Ceramics And The Effect Of Wc Additions, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas
Thermal Properties Of High Entropy Dual Phase (Hf,Nb,Ta,Ti,Zr,)C-(Hf,Nb,Ta,Ti,Zr)B2 Ceramics: Comparison With The High Entropy Single-Phase Ceramics And The Effect Of Wc Additions, Rubia Hassan, William G. Fahrenholtz, Gregory E. Hilmas
Materials Science and Engineering Faculty Research & Creative Works
The heat capacity, thermal diffusivity and thermal conductivity of (Hf,Nb,Ta,Ti,Zr)C-(Hf,Nb,Ta,Ti,Zr)B2 high entropy dual phase ceramics were evaluated from room temperature to 1800 °C and compared with the constituent high entropy single phase ceramics of the same nominal compositions. Thermal conductivity of the (Hf,Nb,Ta,Ti,Zr)C-(Hf,Nb,Ta,Ti,Zr)B2 dual phase ceramic increased from 17.7 W m−1 K−1 at room temperature to 54 W m−1 K−1 at 1800 °C. The addition of WC to the dual phase ceramic reduced its thermal conductivity. For the addition of 5 wt% WC, room temperature thermal conductivity was 16.8 W m−1 K−1 …
Micro/Nanomechanical Properties Of Top-Seeded Melt Grown Ybco Single Crystals Determined Using Depth Sensing Indentation, Ugur Kolemen, Cafer Mert Yesilkanat, Fikret Yilmaz, Fatih Dogan, Orhan Uzun
Micro/Nanomechanical Properties Of Top-Seeded Melt Grown Ybco Single Crystals Determined Using Depth Sensing Indentation, Ugur Kolemen, Cafer Mert Yesilkanat, Fikret Yilmaz, Fatih Dogan, Orhan Uzun
Materials Science and Engineering Faculty Research & Creative Works
Mechanical properties of the bulk YBa2Cu3O7-x (YBCO) single crystal superconductor, prepared by using the Top Seeded Melt Growth (TSMG) method, were determined. Property measurements were conducted by the nanoindentation method under various loads and the micro indentation method at different temperatures. Hardness (H) and reduced elastic modulus (Er) values were calculated by using the Oliver–Pharr method. According to hf/h max values found from load- displacement curves, there is a sink in behavior around outer rim of the indents that was confirmed by atomic force microscopy (AFM) analysis. Nanoindentation analyses conducted on upper section, middle section and subsection revealed that all …
A Precipitation-Hardened High-Entropy Alloy With Excellent Mechanical Properties Additively Manufactured By In-Situ Alloying, Matthew Luebbe, Shahryar Mooraj, Jonathan Poplawsky, Hans Pommerenke, Wen Chen, Haiming Wen
A Precipitation-Hardened High-Entropy Alloy With Excellent Mechanical Properties Additively Manufactured By In-Situ Alloying, Matthew Luebbe, Shahryar Mooraj, Jonathan Poplawsky, Hans Pommerenke, Wen Chen, Haiming Wen
Materials Science and Engineering Faculty Research & Creative Works
Studies on precipitation-hardened high-entropy alloys (PHEAs) have demonstrated high strength, good ductility, and thermal stability, making them excellent candidates for high-temperature structural applications such as nuclear reactors. However, many complex parts for those applications would need to be produced via additive manufacturing (AM), whose rapid cooling rates and multiple heating cycles could change the microstructure of the chosen alloys and accordingly their mechanical properties. A PHEA, (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8, which was developed and produced via conventional manufacturing in our previous work with high strength but low ductility, was chosen to test the effects of AM on the microstructure and mechanical properties. Scanning …
Variable-Temperature Plasmonic High-Entropy Carbides, Simon Divilov, Sean D. Griesemer, Robert C. Koennecker, Michael J. Ammendola, Adam C. Zettel, Hagen Eckert, Jeffrey R. Shallenberger, Xiomara Campilongo, William G. Fahrenholtz, Arrigo Calzolari, Douglas E. Wolfe, Stefano Curtarolo
Variable-Temperature Plasmonic High-Entropy Carbides, Simon Divilov, Sean D. Griesemer, Robert C. Koennecker, Michael J. Ammendola, Adam C. Zettel, Hagen Eckert, Jeffrey R. Shallenberger, Xiomara Campilongo, William G. Fahrenholtz, Arrigo Calzolari, Douglas E. Wolfe, Stefano Curtarolo
Materials Science and Engineering Faculty Research & Creative Works
Effective thermal management at variable and extreme temperatures face limitations for the development of novel energy and aerospace applications. Plasmonic approaches, shown to be capable of tailoring black-body emission, could be effective if materials with high-temperature and tunable plasmonic resonance were available. Here, we report a synergy between experimental and theoretical results proving that many high-entropy transition metal carbides, consisting of four or more metals at equal molar ratio, have plasmonic resonance at room, high (>1000∘C) and variable temperatures. We also found that these high-entropy carbides can be tuned and show considerable plasmonic thermal cycling stability. This paradigm-shift approach …
Effect Of Powder Recycling On Powder Characteristics And Mechanical Properties Of Materials Produced By Laser Powder Bed Fusion (Lpbf): A Review, Mihiretu Ganta, Marta Kurek, Arezoo Emdadi, Tadeusz Łagoda, Marek Pagáč
Effect Of Powder Recycling On Powder Characteristics And Mechanical Properties Of Materials Produced By Laser Powder Bed Fusion (Lpbf): A Review, Mihiretu Ganta, Marta Kurek, Arezoo Emdadi, Tadeusz Łagoda, Marek Pagáč
Materials Science and Engineering Faculty Research & Creative Works
As the Laser powder bed fusion (LPBF) process advances toward industrial-scale production, the sustainability of metal powder feedstocks has become a focal point of research. The powder recycling approach, while environmentally and economically favorable, results in a series of physicochemical variations that could compromise the part quality. The resulting variation in powder characteristics with powder recycling could affect the powder layer density and melt pool dynamics, resulting in defect formation and hindering the structural integrity of LPBFed parts. These alterations pose significant constraints to mechanical performance, particularly in fatigue-sensitive applications where even minor imperfections can substantially reduce service life. The …
Elucidating The Effects Of Water Activity On The Hydration Kinetics And Thermodynamics Of Ye’Elimite–Calcium Sulfate Hydrate Systems, Godwin I. Ogbuehi, Rupack R. Halder, Aditya Kumar, Gaurav Sant, Monday U. Okoronkwo
Elucidating The Effects Of Water Activity On The Hydration Kinetics And Thermodynamics Of Ye’Elimite–Calcium Sulfate Hydrate Systems, Godwin I. Ogbuehi, Rupack R. Halder, Aditya Kumar, Gaurav Sant, Monday U. Okoronkwo
Materials Science and Engineering Faculty Research & Creative Works
Relative humidity and water activity (aH) reductions have been known to suppress the hydration of anhydrous cement clinker phases. However, the relationship between ye'elimite (C4A3$) hydration kinetics and water activity remain unclear. This study employs experimental and thermodynamic modeling approaches to investigate the influence of water activity on ye'elimite hydration in the "C4A3$ + water", and "C4A3$ + gypsum + water" systems. Experimental findings indicate that as water activity decreases, C4A3$ hydration diminishes until the reaction is brought to a halt at a threshold aH. The critical aHand corresponding solubility constant of C4A3$ (KC4A3S¯) estimated from thermodynamic analysis are 0.46 …
Effects Of Yttrium And Barium Trace Impurities On The Dielectric Properties Of Srtio3 (111) Single Crystals At Cryogenic Temperatures, Hung Trinh, Alan Devoe, Fatih Dogan
Effects Of Yttrium And Barium Trace Impurities On The Dielectric Properties Of Srtio3 (111) Single Crystals At Cryogenic Temperatures, Hung Trinh, Alan Devoe, Fatih Dogan
Materials Science and Engineering Faculty Research & Creative Works
Commercially available single crystals of (111) SrTiO3 were found to contain impurities of varying amounts that strongly affected their dielectric performance at cryogenic temperatures. Three crystals with total impurities of 111, 126, and 625 ppm, primarily of barium and yttrium, were analyzed. Relative permittivity (εr) and loss tangent were investigated with high resolution as a function of temperature (4 K to 100 K), DC voltage (0 V/cm to 800 V/cm), and frequency (100 Hz to 1 MHz). An impurity level as low as ≈500 ppm barium resulted in an increase of the maximum permittivity (εm) to approximately 50,000 at …
Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han
Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han
Materials Science and Engineering Faculty Research & Creative Works
This paper presents the methodology, development, and results of an end-to-end regolith-to-metal concept for producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method. Using electrolytic reduction, aluminum oxide (i.e., alumina) can be reduced into aluminum and oxygen via electrolysis in a molten salt bath. A steady supply of hydrogen chloride could allow this in-situ resource utilization (ISRU) method to supply several necessary materials consumed in the electrolytic reduction step of the process to produce bulk aluminum metal, oxygen, water, and silica from anorthite abundant in lunar highland regions. In this …
Chemistry Of Inclusions By Size In Three Primary Copper Anodes, Charles Campbell, Michael Moats
Chemistry Of Inclusions By Size In Three Primary Copper Anodes, Charles Campbell, Michael Moats
Materials Science and Engineering Faculty Research & Creative Works
Three copper anodes from different commercial electro refineries were characterized to measure inclusion chemistry, size (diameter), and morphology. An automated scanning electron microscope (SEM) paired with energy-dispersive X-ray spectroscopy (EDS) was used to examine hundreds of inclusions near the mold and set sides of each anode. The investigation revealed that in the two anodes with less impurities (99.65% Cu and 99.75% Cu), many of the inclusions were Cu2O with an average diameter of 2 microns. The greater impurity anode (99.05% Cu, 4076 ppm Pb, 1939 ppm As, 635 ppm Bi) contained significant numbers of complex oxide inclusions, averaging 4.6 microns …
Tensile Performance Sensitivity To Variations Of Standard 17-4 Ph Heat Treatments On Lpbf-Produced Material, Ben Brown, Cory Read, Joseph Newkirk, Frank Liou
Tensile Performance Sensitivity To Variations Of Standard 17-4 Ph Heat Treatments On Lpbf-Produced Material, Ben Brown, Cory Read, Joseph Newkirk, Frank Liou
Materials Science and Engineering Faculty Research & Creative Works
Standard heat treatments for metals of a particular composition are typically designed with the assumption of a conventional starting microstructure, such as that produced by casting or wrought processing. When applied to metals fabricated by Laser Powder Bed Fusion (LPBF) metal additive manufacturing (AM), these heat treatments can produce inconsistent performance due to the unique as-built microstructures. This study investigates how modifications to standard heat treatments for 17-4 PH steel influence the microstructure and mechanical properties of LPBF-fabricated material. Specimens were produced and subjected to varying solutionizing and homogenizing treatments followed by standard aging treatments. Microstructures were characterized using optical …
Melting Behavior Of Direct Reduced Iron Pellets With Different Carbon Content In Molten Steel And Molten Slag, Fabian Andres Calderon Hurtado, Joseph Govro, Arezoo Emdadi, Ronald J. O'Malley
Melting Behavior Of Direct Reduced Iron Pellets With Different Carbon Content In Molten Steel And Molten Slag, Fabian Andres Calderon Hurtado, Joseph Govro, Arezoo Emdadi, Ronald J. O'Malley
Materials Science and Engineering Faculty Research & Creative Works
This study investigates the melting behavior of direct reduced iron (DRI) pellets in molten slag and steel baths, focusing on how the carbon content influences the melting rate through the stirring effects of gas evolution on heat transfer. A computational model using COMSOL Multiphysics 6.1 is developed to simulate the temperature profile at the pellet's core and the gas evolution resulting from the reaction between FeO and carbon within the pellet. The model is validated using experimental data from this study as well as literature on the DRI pellet–molten slag system. Results indicate that, despite the increased enthalpy demand associated …
Selective Nickel Leaching And Preparation Of Battery-Grade Nickel Carbonate From Copper-Rich Industrial Intermediate, Janaka Jayamini Wijenayake, Michael S. Moats, Lloyd Masuzyo Mseteka, Lana Alagha
Selective Nickel Leaching And Preparation Of Battery-Grade Nickel Carbonate From Copper-Rich Industrial Intermediate, Janaka Jayamini Wijenayake, Michael S. Moats, Lloyd Masuzyo Mseteka, Lana Alagha
Materials Science and Engineering Faculty Research & Creative Works
The rising demand for electric vehicles (EVs) has driven a significant increase in nickel consumption, a critical element in EV battery production. An industrially viable hydrometallurgical process was developed for the selective recovery of nickel from a copper-rich industrial intermediate, containing approximately 70 wt.% Cu and 6 wt.% Ni, predominantly as sulfides alongside minor impurities. Approximately 90% of nickel was selectively extracted via single-stage atmospheric pressure leaching using HCl and H2O2 at 95 °C for 12 h, with the majority of copper retained in the leach residue, which can be utilized as a valuable feedstock for copper smelters. The selectivity …
Microstructure Densification In Cement Pastes Enabled By Novel Graphene Types, Sahil Surehali, Taihao Han, Ranjith Divigalpitiya, Aditya Kumar, Narayanan Neithalath
Microstructure Densification In Cement Pastes Enabled By Novel Graphene Types, Sahil Surehali, Taihao Han, Ranjith Divigalpitiya, Aditya Kumar, Narayanan Neithalath
Materials Science and Engineering Faculty Research & Creative Works
The primary barriers hindering graphene's widespread adoption as a performance-enhancing additive in cement-based systems have traditionally been its prohibitive cost and the sustainability concerns associated with conventional manufacturing processes. However, these impediments have recently been mitigated by advancements in detonation synthesis techniques, enabling scalable, cost-effective, and environmentally favorable production of novel graphene types—specifically fractal graphene (FG) and reactive graphene (RG). This paper explores the influence of ultra-low dosages of FG and RG (≤ 0.04 % by mass of cement, which results in ∼20 % increase in compressive strengths) on the pore-structure features of cement pastes. Compared to the control paste, …
Enabling Carbon Dioxide Mineralization And Active Set Control In Portlandite-Based Cementitious Suspensions, Xiaodi Dai, Sharu Bhagavathi Kandy, Rui Xiao, Manas Sarkar, Shubham Wani, Thiyagarajan Ranganathan, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Torben Gädt, Samanvaya Srivastava, Gaurav Sant
Enabling Carbon Dioxide Mineralization And Active Set Control In Portlandite-Based Cementitious Suspensions, Xiaodi Dai, Sharu Bhagavathi Kandy, Rui Xiao, Manas Sarkar, Shubham Wani, Thiyagarajan Ranganathan, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Torben Gädt, Samanvaya Srivastava, Gaurav Sant
Materials Science and Engineering Faculty Research & Creative Works
The real-time control of concrete's stiffening allows users to better control pumping and extrusion during 3D-printing processes. Here, a portlandite-based cementitious formulation (i.e., slurry or suspension) that features the potential for rapid CO2 uptake is adapted for 3D-printing applications. In particular, we showcase a portlandite-fly ash binder system combined with a thermo responsive polymer, wherein precise control via thermal activation allows set control and rapid solidification. Through the thermally induced polymerization of polyacrylamide, the hybrid binder system rapidly undergoes stiffening at trigger onset temperatures ranging from 60 °C to 80 °C, exhibiting average stiffening rates of up to 2600 …
Polymeric Nanocarriers Functionalized With Peptides For Improved Glioblastoma Targeting And Blood–Brain Barrier Permeability, Cristian Antonio Wieczorek Villas Boas, Aaron Priester, Buck E. Rogers, Anthony J. Convertine
Polymeric Nanocarriers Functionalized With Peptides For Improved Glioblastoma Targeting And Blood–Brain Barrier Permeability, Cristian Antonio Wieczorek Villas Boas, Aaron Priester, Buck E. Rogers, Anthony J. Convertine
Materials Science and Engineering Faculty Research & Creative Works
We report the synthesis of polymeric conjugates designed to penetrate the blood–brain barrier (BBB) and selectively bind glioblastoma (GBM) cells through reversible addition–fragmentation chain transfer (RAFT) polymerization. The resulting materials were engineered to contain peptide macromonomers for cell-specific targeting and integrated DOTA units to facilitate radiolabeling with copper-64 (64Cu), yielding radiolabeled conjugates with greater than 95% radiochemical purity. In biodistribution assessments conducted in mice, C1C2 peptide-conjugated polymers showed significantly improved accumulation in brain tissue, supported by brain perfusion analyses confirming efficient BBB penetration. Additionally, flow cytometry evaluations demonstrated specific affinity of GBM-targeted polymer formulations toward U87 glioblastoma cells. …
Development And Optimization Of Gradient Pore Structured Porous Ceramics: Modeling, Properties, And Potential For Industrial Production In Thermal Insulation Engineering, Gang Qi, Minghui Li, Ruoyu Chen, Haichuan Wang, Haiming Wen, Yi Ding, Xiaoyu Xia, Dixin Yan, Can Chen, Saisai Li
Development And Optimization Of Gradient Pore Structured Porous Ceramics: Modeling, Properties, And Potential For Industrial Production In Thermal Insulation Engineering, Gang Qi, Minghui Li, Ruoyu Chen, Haichuan Wang, Haiming Wen, Yi Ding, Xiaoyu Xia, Dixin Yan, Can Chen, Saisai Li
Materials Science and Engineering Faculty Research & Creative Works
This study prepared gradient pore structure ceramics from silica fume through direct foaming. The rheological behavior of the slurry was improved by varying the solids content. Physical and mathematical models were developed to describe the longitudinal movement of foam in the ceramic slurry and the mechanism of gradient pore formation. These models were used to predict the pore sizes at different heights within the ceramic. Insulation and mechanical properties were enhanced by optimizing the gradient pore structure. The gradient pore structure resulted in significant directional differences in specimen properties. Additionally, suitable sintering-temperatures for gradient pore structure ceramics are discussed. The …