Materials Science and Engineering Commons^™

Data-Driven Modeling Of The Wake Behind A Wind Turbine Array, Naseem Ali, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

The wake flow in a wind turbine array boundary layer is described using the Koopman operator. Dynamics of the flow are decomposed into the linear and forcing terms, and the low-energy delay coordinates are revealed. The rare events show the non-Gaussian long tails that capture the switching and bursting phenomena. The near-wake region shows the incoherent phase space region, where the dynamics are strongly nonlinear. The far-wake region is marked with the small non-Gaussian forcing term, and the dynamics are largely governed by linear dynamics. The data-driven predictive model is built based on the Hankel-based dynamic mode decomposition and treats …

Hot Deformation Data For Haynes 214, Haynes 230 And Inconel 740h, Benjamin Adam, Julie Tucker, Graham Tewksbury

Mechanical and Materials Engineering Faculty Publications and Presentations

This article presents the datasets gathered for the hot processing of three Ni-based superalloys intended for A-USC application, Haynes 214, Haynes 230 and Inconel 740H. Isothermal compression tests were conducted with a Gleeble 3500 at temperatures between 1000 C and 1200 C and strain rates between 0.01/s and 1/s to a full true strain of 0.7. The obtained true stress-true strain curves were used as basis for hot processing maps, linking temperature, stress and strain rate. Subsequently, all samples were sectioned through the geometric centre to provide microstructural information, captured using EBSD, as well as EDX for the evolution of …

Potential Of Module Arrangements To Enhance Convective Cooling In Solar Photovoltaic Arrays, B. Stanislawski, Fabien Margairaz, Raúl Bayoán Cal, Marc Calaf

Mechanical and Materials Engineering Faculty Publications and Presentations

When solar photovoltaic (PV) module temperatures rise during operation, commonly-installed modules experience an efficiency loss between 0.1 and 0.5% per degree above 25+C. Thus, extensive research has aimed to reduce the operating temperature of solar modules. However, many cooling solutions require additional cost or equipment that precludes their implementation in utility-scale PV plants. Based on previous studies of land-atmosphere interactions of surface thermal heterogeneity, we hypothesize that certain solar farm arrangements may enhance natural convective heat transfer between the solar modules and surrounding flow. Due to the strong non-linear relationship between module temperature and convective heat transfer, enhancing the convective …

Utility-Scale Solar Pv Performance Enhancements Through System-Level Modifications, Andrew D. S. Glick, Naseem Ali, Juliaan Bossuyt, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Performance of solar PV diminishes with the increase in temperature of the solar modules. Therefore, to further facilitate the reduction in cost of photovoltaic energy, new approaches to limit module temperature increase in natural ambient conditions should be explored. Thus far only approaches based at the individual panel level have been investigated, while the more complex, systems approach remains unexplored. Here, we perform the first wind tunnel scaled solar farm experiments to investigate the potential for temperature reduction through system-level flow enhancement. The percentage of solar irradiance converted into electric power depends upon module efficiency, typically less than 20%. The …

The Optimized Synthesis Of Copper Nanowire For High-Quality And Fabrication Of Core-Shell Nanowire, Suhyun Lee

Dissertations and Theses

Flexible electronics are the promising technology for prospective application in foldable phones. Currently, indium tin oxide (ITO) has been widely used for electronic devices including flat-panel display. However, it is brittle and expensive. Metal nanowires are considered as alternative materials. Among various metal nanowires, copper nanowires are attractive because of its high electrical conductivity, better flexibility, and low cost compared with ITO. However, copper nanowires are very prone to oxidize, which causes subsequent degradation of electrical conductivity. Due to this oxidation issue, core-shell structure nanowires, which are formed silver shell having high conductivity and low resistivity on the surfaces of …

Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

Vacuum laser beam welding enables deeper penetration depth and welding stability than atmospheric pressure laser welding. However, contaminated coupling glass caused by welding fumes in the vacuum space reduces laser transmittance, leading to inconsistent penetration depth. Therefore, a well-designed protective system is indispensable. Before designing the protective system, the contamination phenomenon was quantified and represented by a contamination index, based on the coupling glass transmittance. The contamination index and penetration depth behavior were determined to be inversely proportional. A cylindrical protective system with a shielding gas supply was proposed and tested. The shielding gas jet provides pressure-driven contaminant suppression and …

Using Thermal Gradient Measurements To Compare Bath Temperature And Agitation Effects On The Quenching Performance Of Palm Oil, Canola Oil And A Conventional Petroleum Oil, Bozidar Matijevic, Bruno F. Canale, Božidar Lišcic, George Totten

Mechanical and Materials Engineering Faculty Publications and Presentations

A proprietary Liscic/Petrofer cylindrical Inconel 600 probe of 50-mm diameter and 200-mm length which was instrumented with three thermocouples on the same radius of the crosssection at the middle of the length was used to determine the differences in quenching performance of two vegetable oils, palm oil and canola oil, and they were compared to a locally produced conventional petroleum oil quenchant. The cooling curves and heat transfer performance of these oils were determined at different bath temperatures and agitation rates. The work was performed at the Quenching Research Centre located at the Faculty for Mechanical Engineering, University of Zagreb, …

X-Ray Determination Of Compressive Residual Stresses In Spring Steel Generated By High-Speed Water Quenching, Diego E. Lozano, George E. Totten, Yaneth Bedolla-Gil, Martha Guerrero-Mata, Marcel Carpio, Gabriela M. Martinez-Cazares

Mechanical and Materials Engineering Faculty Publications and Presentations

Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core …

To Burn-In, Or Not To Burn-In: That’S The Question, Ephraim Suhir

Mechanical and Materials Engineering Faculty Publications and Presentations

In this paper it is shown that the bathtub-curve (BTC) based time-derivative of the failure rate at the initial moment of time can be considered as a suitable criterion of whether burn-in testing (BIT) should or does not have to be conducted. It is also shown that the above criterion is, in effect, the variance of the random statistical failure rate (SFR) of the mass-produced components that the product manufacturer received from numerous vendors, whose commitments to reliability were unknown, and their random SFR might vary therefore in a very wide range, from zero to infinity. A formula for the …

Effects Of Steel Type And Sandblasting Pretreatment On The Solid-Liquid Compound Casting Characteristics Of Zinc-Coated Steel/Aluminum Bimetals, Jesik Shin, Taehyeong Kim, Kyoungmook Lim, Hoon Cho, Daeho Yang, Changyeol Jeong, Sung Yi

Mechanical and Materials Engineering Faculty Publications and Presentations

Effects of zinc-coated steel type and steel surface sandblasting pretreatment in the solid-liquid compound casting of layered type steel/aluminum bimetals were investigated. The Zn coating behavior and its effects on interfacial microstructure evolution and fracture mechanism were also discussed. The aluminum fluidity in thin plate type flow channels formed by the steel insert and the mold wall primarily depended on the insert surface roughness and secondarily on the wettability. As-galvanized (GI) steel/aluminum bimetal joints showed the bonding strength of 20 MPa and more, while galvannealed (GA) steels showed poor bonding. The interfacial bonding zone consisted of most Al13Fe4, Al8Fe2Si, Al4.5FeSi …

Parallelized Particle Swarm Optimization To Estimate The Heat Transfer Coefficients Of Palm Oil, Canola Oil, Conventional, And Accelerated Petroleum Oil Quenchants, Zoltán Fried, Imre Felde, Rosa L. Simencio Otero, Jônatas M. Viscaino, George E. Totten, Lauralice Canale

Mechanical and Materials Engineering Faculty Publications and Presentations

An inverse solver for the estimation of the temporal-spatial heat transfer coefficients (HTC), without using prior information of the thermal boundary conditions, was used for immersion quenching into palm oil, canola oil, and two commercial petroleum oil quenchants. The particle swarm optimization (PSO) method was used on near-surface temperature-time cooling curve data obtained with the so-called Tensi multithermocouple, and a 12.5 by 45 mm Inconel 600 probe. The fitness function to be minimized by a PSO approach is defined by the deviation of the measured and calculated cooling curves. The PSO algorithm was parallelized and implemented on a graphics accelerator …

Neuromechanical Model Of Rat Hindlimb Walking With Two-Layer Cpgs, Kaiyu Deng, Nicholas Szczecinski, Dirk Arnold, Emanuel Andrada, Martin Fischer, Roger Quinn, Alexander J. Hunt

Mechanical and Materials Engineering Faculty Publications and Presentations

This work demonstrates a neuromechanical model of rat hindlimb locomotion undergoing nominal walking with perturbations. In the animal, two types of responses to perturbations are observed: resetting and non-resetting deletions. This suggests that the animal locomotor system contains a memory-like organization. To model this phenomenon, we built a synthetic nervous system that uses separate rhythm generator and pattern formation layers to activate antagonistic muscle pairs about each joint in the sagittal plane. Our model replicates the resetting and non-resetting deletions observed in the animal. In addition, in the intact (i.e., fully afferented) rat walking simulation, we observe slower recovery after …

Overview Of Homechem: House Observations Of Microbial And Environmental Chemistry, Delphine K. Farmer, Marina E. Vance, Jon P. D. Abbatt, Andrew Abeleira, Michael R. Alves, Richard Corsi, Peter F. Decarlo, Allen H. Goldstein, Vicki H. Grassian, Lea Hildebrandt Ruiz, Jose L. Jimenez, Tara Kahan, Multiple Additional Authors

Mechanical and Materials Engineering Faculty Publications and Presentations

The House Observations of Microbial and Environmental Chemistry (HOMEChem) study is a collaborative field investigation designed to probe how everyday activities influence the emissions, chemical transformations and removal of trace gases and particles in indoor air. Sequential and layered experiments in a research house included cooking, cleaning, variable occupancy, and window-opening. This paper describes the overall design of HOMEChem and presents preliminary case studies investigating the concentrations of reactive trace gases, aerosol particles, and surface films. Cooking was a large source of VOCs, CO2, NOx, and particles. By number, cooking particles were predominantly in the ultrafine mode. Organic aerosol dominated …

Monitored Indoor Environmental Quality Of A Mass Timber Office Building: A Case Study, Jason Stenson, Suzanne L. Ishaque, Aurélie Laguerre, Andrew Loia, Georgia Maccrone, Ignace Mugabo, Dale Northcutt, Mariapaola Riggio, Andre Barbosa, Elliott T. Gall, Kevin Van Den Wymelenberg

Mechanical and Materials Engineering Faculty Publications and Presentations

A broad range of building performance monitoring, sampling, and evaluation was conducted periodically after construction and spanning more than a year, for an occupied office building constructed using mass timber elements such as cross-laminated timber (CLT) floor and roof panels, as well as glue-laminated timber (GLT) beams and columns. This case study contributes research on monitoring indoor environmental quality in buildings, describing one of the few studies of an occupied mass timber building, and analyzing data in three areas that impact occupant experience: indoor air quality, bacterial community composition, and floor vibration. As a whole, the building was found to …

Improvement Of The Tribological Characteristics Of Aisi 8620, 8640 And 52100 Steels Through Thermo-Reactive Treatments, Rafael Magalhães Triani, Fábio Edson Mariani, Lucas Fuscaldi De Assis Gomes, Pedro Gabriel Bonella De Oliveira, George E. Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

The production of vanadium and niobium carbides (VC and NbC) layers on AISI 8620, 8640, and 52100 steels may increase hardness and wear resistance of substrates. Thermochemical treatments were performed at 1000 °C for 2 and 4 h. The characterization of the treated samples was carried out by means of Knoop microhardness tests, “calotest” type microadhesive wear test, layer adhesion test according to VDI 3198 standard, and X-ray diffraction. Compact and uniform layers of VC and NbC were obtained in all treatments, with hardness up to 2500 HK and microadhesive wear resistance far superior to that of the substrates, indicating …

Plasma-Enhanced Chemical Vapor Deposition Of Acetylene On Codeposited Bimetal Catalysts Increasing Graphene Sheet Continuity Under Low-Temperature Growth Conditions, Joshua Tracy, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Here, we report a novel method for low-temperature synthesis of monolayer graphene at 450 °C on a polycrystalline bimetal Ni-Au catalyst. In this study, low-temperature chemical vapor deposition synthesis of graphene was performed at 450 °C on codeposited Ni-Au which shows successful monolayer graphene formation without an extra annealing process. The experimental results suggest that electron beam codeposition of bimetal catalyst is the key procedure that enables the elimination of the pre-growth high-temperature annealing of the catalyst prior to graphene synthesis, an indispensable process, used in previous reports. The formation was further improved by plasma-assisted growth in which the inductively …

Performance Of Plunge Depth Control Methods During Friction Stir Welding, Jinyoung Yoon, Cheolhee Kim, Sehun Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Friction stir welding is a preferred solid state welding process for Al/Fe joints, and in friction stir lap welding, the plunge depth is the most critical parameter for joint strength. We compared three plunge depth control methods, namely conventional position control, offset position control, and deflection compensation control in the friction stir lap welding of 3 mm-thick Al 5083-O alloy over 1.2 mm-thick DP 590 steel. The desired plunge depth was 0.2 mm into the steel sheet. However, the pin did not reach the steel surface under conventional position control due to deflection of the vertical axis of the welding …

Simulation To Fabrication—Understanding The Effect Of Niaucu Alloy Catalysts For Controlled Growth Of Graphene At Reduced Temperature, Huahan Zhan, Bin Jiang, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

It is a significant challenge to grow large-scale, high quality, monolayer graphene at low temperature for the applications in industry, especially for the complementary metal oxide semiconductor fabrication process. To overcome this difficulty, we simulated the decomposition of acetylene (C2H2) on (100) surfaces of primarily nickel (Ni) catalysts with small mol fractions of gold (Au) and copper (Cu), using a 4 × 4 × 4 periodic supercell model. Based on the calculation of the reaction energies to decompose the C-H or C≡C bonds on different catalyst surfaces, a differential energy is proposed to clearly scale the decomposition difficulties such that …

Compensation Of Vertical Position Error Using A Force–Deflection Model In Friction Stir Spot Welding, Jinyoung Yoon, Cheolhee Kim, Sehoon Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Despite increasing need for friction stir spot welding (FSSW) for high-temperature softening materials, system deflection due to relatively high plunging force remains an obstacle. System deflection results in the vertical position error of a welding tool and insufficient plunge depth. In this study, we used adaptive control to maintain plunge depth, the plunging force was coaxially measured, and the position error was estimated using a force–deflection model. A linear relationship was confirmed between the force and deflection; this relationship is dependent on the stiffness of the welding system while independent of process parameters and base materials. The proposed model was …

Early Detection Of Corrosion Via Hydrogel-Based Spectroelectrochemical Sensors, Capri Ann Price

Dissertations and Theses

The backbone of the industrialized world is comprised of refined, zerovalent metal, a material which thermodynamically favors an oxidative return to more chemically stable states. There are many methods used to slow or delay this process, such as protective coatings, sacrificial anodes, and alloys, but no method can entirely prevent corrosion. This body of work instead proposes detecting the earliest chemical markers of corrosion: that is, metal ions as they solubilize from a metal surface. Such information would allow maintenance personnel to make informed decisions about the necessity or lack thereof of preventive maintenance, and intervene before advanced damage has …

First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir

Mechanical and Materials Engineering Faculty Publications and Presentations

Oxidation and corrosion of nickel and Ni-based alloys are a problem for many industrial applications, such as power plants that use supercritical CO2 as the working fluid. In supercritical CO2 environments, CO2 dissociates on the surface forming adsorbed CO and O, which can oxidize the surface. The adsorbed CO can further breakdown via direct CO dissociation or via the Boudouard reaction to form adsorbed C, which can in turn carburize the surface. Understanding how the adsorbed species interact with different Ni-based alloys can help guide the design of future alloys. The interactions of adsorbed O, C, and CO on the …

Novel 2d Structure Nanomaterials Synthesis And Ir Absorption, Suming Wang

Dissertations and Theses

Nanomaterials have gained much attention as in energy storage application for its unique electrical properties. Many research groups have developed various methods to fabricate nanomaterials for various applications. However, there exists much possibilities of developing cost-effective methods for nanomaterial fabrication. No one has studied using natural organic compound A as solution base for wet process nanomaterial synthesis.

In this study, a new method of fabricating two-dimensional structure nanomaterials is proposed. This method is applicable for multiple metal elements such as copper oxide, copper hydroxide, and iron oxide. The two dimensional structure nanomaterials have prestige properties because of their large surface …

Boro-Austempering Treatment Of Ductile Cast Irons, Fábio Edson Mariani, Carolina Soares, Amadeu Lombardi Neto, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Samples of ductile cast irons alloyed with Cu, Cu-Ni and Cu-Ni-Mo were austempered, borided and boro-austempered and characterized for hardness and micro-adhesive wear behavior. The kinetics of layer formation was also studied. The boriding method used was molten borax bath, in periods of 2 and 4 hours at temperatures of 850, 900 and 950º C. The direct austempering treatment was performed immediately following the boriding treatment (from 850, 900 and 950º C) using molten salt baths at temperatures of 240, 300 and 360º C for 4 hours (boro-austempering treatment). For comparative purposes, the conventional austempering treatment was also conducted. Optical …

Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim

Mechanical and Materials Engineering Faculty Publications and Presentations

In indoor environments, accretion of mass to materials may provide sites for surface chemistry that differ from those of the original material. Since indoor surfaces are a major sink of oxidant gases, surface mass accretion may impact indoor O₃ chemistry. In this study, the effect of surface mass accretion on O₃ surface deposition was tested by deploying cleaned borosilicate glass plates in two types of indoor environments: a mechanically ventilated ( MV ) office and a naturally ventilated ( NV ) residence located in Singapore. In each environment, seven replicate glass plates and one field blank were deployed …

Direct Synthesis Of Graphene On Niobium And Niobium Nitride, Robin Ekeya, Otto Zietz

Undergraduate Research & Mentoring Program

Since its isolation by mechanical exfoliation in 2004, graphene has attracted enormous interest from the scientific community not the least because of its unique physical and electronic properties. Among these, graphene’s ballistic electron transport and proximity induced superconductivity make graphene-superconductor (GS) hybrid structures a scientifically promising area.

Three Speed 3d Printed Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. Mechanical gears require maintenance, cause vibration, and have no overload protection. Magnetic gears offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. This research focused upon the design, assembly and demonstration of the magnetic gear concept. The research used a solid works design, 3D printed ABS plastic housing, and use of neodymium magnets and ferromagnetic iron segments.

This …

Ozone Removal Efficiency And Surface Analysis Of Green And White Roof Hvac Filters, Omed A. Abbass, David Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Heating, ventilation, and air-conditioning ( HVAC ) system filters from a commercial building were tested for their ability to remove ozone from intake air. Filters were taken from rooftop HVAC systems installed for two months: one located on a white membrane roof and the other on a vegetated green roof. One new, unused filter sample was tested as a reference. Samples from these filters were exposed to ozonated air streams at 40 and 120 ppb and relative humidity levels of 30% and 70%. Filter surfaces were analyzed with a scanning electron microscope to observe the structure and composition of the …

Real-Time Object Detection And Tracking On Drones, Tu Le

Undergraduate Research & Mentoring Program

Unmanned aerial vehicles, also known as drones, have been more and more widely used in recent decades because of their mobility. They appear in many applications such as farming, search and rescue, entertainment, military, and so on. Such high demands for drones lead to the need of developments in drone technologies. Next generations of commercial and military drones are expected to be aware of surrounding objects while flying autonomously in different terrains and conditions. One of the biggest challenges to drone automation is the ability to detect and track objects of interest in real-time. While there are many robust machine …

Aerospace Mission Outcome: Predictive Modeling, Ephraim Suhir

Mechanical and Materials Engineering Faculty Publications and Presentations

Human-in-the-Loop (HITL)-related models can be applied in various aerospace vehicular problems, when human qualifications and performance are crucial and the ability to quantify them is therefore imperative; since nobody is perfect, these evaluations should preferably be done on a probabilistic basis. The suggested models can also be used in many other areas of applied science and engineering, not even necessarily vehicular engineering, when a human encounters an extraordinary situation and should possess a sufficiently high human capacity factor (HCF) to successfully cope with an elevated mental workload (MWL). The incentive for probabilistic predictive modeling and the rationale for such modeling …

Corrosion Behavior Of Plasma Nitrided And Nitrocarburised Supermartensitic Stainless Steel, Frederico Augusto Pires Fernandes, Carlos Alberto Picone, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Supermartensitic stainles steels (SMSS's) are a new generation of martensitic steels that have been increasingly used in oil and gas applications due to their adequate corrosion resistance and mechanical properties. In the present study, SMSS specimens (UNS S41425) were solution heat treated and air cooled followed by plasma nitriding and nitrocarburising at 400, 450 and 500°C for 5h. The produced layers were characterized by optical microscopy, microhardness testing, X-ray diffraction and corrosion testing in NaCl 3.5% solution. Surface alloying with nitrogen or both nitrogen and carbon results in increased surface hardness and homogeneous layers in which layer thickness increases with …