Materials Science and Engineering Commons^™

Effect Of Oxygen Equivalence On The Strength And Toughness Of Ti-6al-4v Forgings, Kira Baylor, Clarissa Drouillard

Materials Engineering

Tensile testing and fracture toughness testing were conducted to establish a numerical relationship between interstitial content and performance in forged Ti-6Al-4V. The value of oxygen equivalence was used to represent the interstitial content by combining the weight percent of oxygen, carbon, and nitrogen. The correlation between oxygen equivalence and mechanical properties can be used to accurately predict the performance of forged parts. Samples of forged parts with varying levels of interstitial content were subjected to a recrystallization anneal at 75 F below the beta transus temperature to decrease microstructure variability across parts with a second anneal at 1300 F to …

Characterization Of Hydrogen Embrittlement Sensitivity In High Hardness Steels, David Ahlen Salley

Theses and Dissertations

High hardness steels can be affected by delayed brittle cracking often attributed to hydrogen embrittlement. Improved resistance to hydrogen embrittlement would be beneficial to many industries including military, automotive, and high-rise construction. While other prevention methods include coating, trapping, and barriers, design efforts in this study were focused on improving intrinsic properties to be more resistant to hydrogen embrittlement. Four alloys targeting 477 – 534 HB were designed and produced in-house and compared against a commercial grade 500 HB alloy. Charpy V-notch (CVN) impact toughness and tensile specimens were made according to ASTM E23 and ASTM E8 to characterize mechanical …

Properties Of 25cr7ni Stainless Steel Fabricated Through Laser-Powder Bed Fusion., Arulselvan Arumugham Akilan

Electronic Theses and Dissertations

Stainless steel is a low carbon high alloyed system with higher concentrations of Cr& Ni, which impart high corrosion resistance to them. Alloys with approximately 25% Cr & 7% Ni in their chemical composition are commercially referred to as ‘Super Duplex Stainless Steel’. They have a unique phase composition of approximately 50% ferrite & 50% austenite, yielding a robust combination of high mechanical strength & corrosion resistance. They find extensive interest & application in the fields which demand a longer service life under intense mechanical / corrosive environment such as offshore oil rigs & pipelines in nuclear power plants. Traditional …

Enhancement Of Biogas Production Through Solid-State Anaerobic Co-Digestion Of Food Waste And Corn Cobs, Lukhi Mulia Shitophyta, Anisa Salsabila, Firanita Angraini Putri, Siti Jamilatun

Makara Journal of Technology

Although biogas has been primarily produced through liquid anaerobic digestion, this method leads to the floating and stratification of fibers and non-homogeneous mixing, which can reduce the biogas yield. Alternatively, biogas can be produced by the solid-state anaerobic digestion (SS-AD) of organic material with a high solid content, such as corn cobs. We investigated the co-digestion of food waste and corn cobs as a biomass feedstock for SS-AD in biogas production. We measured the effects of the total solid (TS) content, percentage of food waste, and reduction in volatile solids (VS), from which we determined its appropriate kinetic model. We …

Control Strategy For Solar Energy-Saving Lamps For Optimized Energy Utilization And Sustainability Of Operation Durability: Indonesia Case, Burhanuddin Halimi, Agus Purwadi, Nana Heryana

Makara Journal of Technology

To solve the electrification ratio issue, the Indonesian government has promoted the use of solar energy-saving lamps. This study proposes a control strategy that adopts current reference time-based profiling for solar energy-saving lamps. For optimal energy consumption, the current reference profile is determined according to users’ daily energy requirements. From the aspect of user comfort, a gradual step reference profile is also introduced to provide a subtle change in lighting intensity level. The proposed control strategy can minimize energy consumption and optimize the operation durability of the system. The concept is verified by simulating four scenarios, the results of which …

Metal Complexes Of Redox Active Ligands, Alexandra Chaparro, Parker Keller

Chemistry & Biochemistry Student Scholarship

Alexandra Chaparro ’22, Major: Biochemistry

Parker Keller ’24, Major: Chemistry

Mentor: Dr. Maria Carroll, Chemistry and Biochemistry

Our research focuses on synthesizing and studying the properties of metal complexes that contain redox active ligands. Ligands are molecules or ions that can bind to a metal ion, and this particular class of ligands is interesting because they can either accept or lose electrons. We synthesized zinc complexes, in order to measure the reduction potentials of the ligands, which provide information about the ease with which they accept electrons. We then synthesized iron complexes and determined their structures. These complexes are potentially …

Effect Of Micro-Structural Dispersity Of Simo Ductile Iron On High Temperature Performance During Static Oxidation, Semen Naumovich Lekakh, Asebi Bofah, Larry A. Godlewski, Mei Li

Materials Science and Engineering Faculty Research & Creative Works

High silicon and molybdenum (SiMo) ductile iron is commonly used for car exhaust systems, and its micro-structural dispersity depends on intrinsic parameters, which include alloy composition and inoculation efficiency, as well as extrinsic factors, such as casting wall thickness and molding material, which define cooling rate during solidification. Micro-structural dispersity is referred to as the degree of heterogeneity of sizes of structural constituencies within the microstructure. A variation in the micro-structural dispersity could impact the high temperature performance of SiMo ductile iron during static oxidation and transient thermo-mechanical loading conditions. In this study, static high temperature tests were performed on …

Effects Of Carrier, Leveller, And Booster Concentrations On Zinc Plating From Alkaline Zincate Baths, Abdul Jalil Mohammed, Michael S. Moats

Materials Science and Engineering Faculty Research & Creative Works

Organic additives are required for alkaline zincate plating baths to obtain an acceptable coating on steel for corrosion protection. The effects and possible interactions of three commercial additives (Eldiem Carrier, Eldiem Booster, and Bright Enhancer 2x on zinc electrodeposition from a high-concentration alkaline zincate bath were investigated. Visually acceptable deposits were produced within the current density range of 130 to 430 A m^-2 for most additive conditions examined. Over concentration ranges examined, decreasing the booster concentration led to brighter zinc deposits, and an interaction between the carrier and the booster was detected. The additives fostered the formation of compact …

Synthesis And Stabilization Of Gold Nanoparticles From Chloride And Cyanide Systems, Kathryn Ariela Bozer

Graduate Theses & Non-Theses

Generating gold nanoparticles (AuNPs) from gold chloride solution by precipitating with compounds can be difficult due to the potentially required high temperatures. Tin chloride can be used to overcome this dilemma. The process that is known to make Purple of Cassius is a method where gold chloride and tin chloride solutions are mixed to form AuNPs and tin oxide precipitate. However, it is modified by adding hydrazine to resolubilize the tin oxide and provide a more stable solution for the AuNPs. A three-factor central composite experimentally designed model was created using Design Expert incorporating pH, temperature, and gold concentration as …

Control Of High-Temperature Static And Transient Thermomechanical Behavior Of Simo Ductile Iron By Al Alloying, Semen Naumovich Lekakh, Catherine E. Johnson, L. Godlewski, Mei Li

Materials Science and Engineering Faculty Research & Creative Works

Silicon and molybdenum (SiMo) ductile iron is commonly used for exhaust manifolds because these components experience thermal cycling in oxidizing environment, which requires resistance to fatigue during transient thermomechanical loads. Previous studies have demonstrated that alloying elements, such as Al, to SiMo ductile iron reduces the amount of surface degradation during static high-temperature exposure. However, deterioration of sphericity of the graphite nodules and a decrease in ductility could affect the tendency of cracking during thermal cycling. In this article, the effect of Al alloying on static and transient thermomechanical behavior of SiMo ductile iron was investigated to optimize the amount …

Processing-Microstructure-Property Correlation For 316l Stainless Steel Manufactured By Laser Powder Bed Fusion, Nathalia Diaz Vallejo

Electronic Theses and Dissertations, 2020-2023

The microstructural development of 316L stainless steel (316L SS) was investigated over a wide range of systematically varied laser powder bed fusion (LPBF) parameters, such as laser power, laser scan speed, hatch distance, and volumetric energy density. The use of volumetric energy density between 46 and 127 J/mm3 produced samples with relative density above 99.8% demonstrating that even in the optimized range of processing parameters the pores are unavoidable. Shifting from this range through a variation of laser scan speed produced two types of flaws, lack of fusion (LoF) and keyhole (KH) porosity leading to a decrease in the relative …

Laptop Recycling Case Study: Estimating The Contained Value And Value Recovery Process Feasibility Of End-Of-Life Consumer Electronics, Zebulon Hart

Theses and Dissertations--Mining Engineering

Work has been done to establish, through the development and use of novel assay techniques and analysis metrics, the contained value of a sampling of laptop computers (as an analog for myriad e-waste sources). This work has conceptualized e-waste as an alternative to geologic-origin complex metallic ores and has likewise evaluated the feasibility of value recovery from e-waste sources in a similar manner to an ore. The application of conventional and novel mineral separation techniques to e-waste recycling processes has been evaluated and positive results are demonstrated. Further, this work has demonstrated the ability to identify the presence of base …

Zinc Plating From Alkaline Non-Cyanide Bath, Abdul J. Mohammed

Masters Theses

“Alkaline non-cyanide zinc plating baths are preferred when trying to avoid the toxicity of cyanide baths or corrosivity of acid baths. Without additives, alkaline zincate baths produce powdery non-adherent deposits which have no use in commercial plating. Additives must be added at optimum concentrations to produce adherent, bright and uniform zinc deposits. In this study electrochemical tests were used to determine effects of additives on cathodic polarization, throwing power and morphology of deposits. Current density distribution in a unique bath of 37.5 g L^-1 Zn and 210 g L^-1 NaOH was modelled using COMSOL and validated two plating …

Experimental Optimization Of Simulated Ring Rolling Operation For Heavy Rail Industry, Jacob M. Summers

Masters Theses

“Industrially cast AISI 1070 steel wheel pre-forms from Amsted Rail Co. were experimentally hot rolled to simulate the conditions for industrial wheel rolling. Ring rolling of near net shape castings can improve location specific properties by decreasing segregation, closing porosity, and reducing grain size without the use of multiple forging operations in a traditional forging line. As-cast wheel sections were subjected to thermomechanical processing routes using a 2-high rolling mill in a temperature range of 830°C to 1200°C. The goal being to simulate the ring rolling process and optimize benefits of mechanical properties of the as-rolled steel. Charpy V- and …

Controlling Microalloy Interactions On Precipitation, Hot Ductility, And Microstructure -- Mechanical Property Relationships, Madhuri Varadarajan

Masters Theses

“One of the main problems faced in the continuous casting of micro-alloy steels is the formation of transverse cracks. Transverse cracks are surface, or near-surface cracks formed perpendicular to the casting direction. The research focuses on using laboratory hot tensile tests methods to determine the low ductility ranges in high strength steel grades with different micro-alloy additions of titanium, niobium, and vanadium. The hot ductility of commercially produced as-cast slab and beam blank samples was evaluated using two experimental methods: tensile testing utilizing a servo-hydraulic load frame with a resistance furnace and thermomechanical testing using rapid Joule heating. The tests …

Method For Reducing Warping Stresses In Torsionally Loaded I-Section Members Using Cfrp Plates, Mamadou Konate, Zia Razzaq

Civil & Environmental Engineering Faculty Publications

This paper presents a method for reducing warping normal stresses in torsionally loaded I-section members by utilizing carbon fiber-reinforced polymer (CFRP) plates. The CFRP plates are bonded to the outer surfaces of the flanges with a view to reducing warping normal stresses. The maximum warping normal stress in the flanges of a steel I-shaped member without the CFRP plates is compared to those obtained with the CFRP plates having various thicknesses. It has been found that the use of CFRP plates bonded to both flanges of the I-section result in a substantial reduction of the warping stresses. For the study …

Cold-Formed Steel Strength Predictions For Torsion, Yu Xia, Robert S. Glauz, Benjamin W. Schafer, Michael Seek, Hannah B. Blum

Engineering Technology Faculty Publications

Locally slender open cross-section members are susceptible to significant twisting and high warping torsion stresses. Torsion considerations are complicated by whether it is derived as a first-order effect from loading or a second-order effect from instability. Previous direct torsion experiments on lipped channels have shown significant inelastic reserve in limited cases. The current design for combined bending and torsion interaction has some limitations, including only considering the first yield in torsion and ignoring the cross-section slenderness in torsion. A parametric study is conducted to predict the torsion capacity in locally slender cross-sections. Shell finite element models of lipped Cee and …

Augmented Reality Integrated Welder Training For Mechanical Engineering Technology, Aditya Akundi, Hamid Eisazadeh, Mona Torabizadeh

Engineering Technology Faculty Publications

The shortage of welders is well documented and projected to become more severe for various industries such as shipbuilding in coming years. It is mainly because welding training is a critical and often costly endeavor. This study examines the training potential using augmented reality technology as a critical part of welder training for mechanical engineering technology students. This study assessed the performance of two groups of MET students trained with two different methods. One group received training with the traditional method in three sessions. The second group acquired training initially with an augmented reality welding system for three sessions. Then, …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

Induction Brazing, Austin Squire, Scott Compton, Logan Hathaway, Michael Fleming

Williams Honors College, Honors Research Projects

Our team would like to research and explore ways of designing a portable device that uses induction heating/brazing to connect two exhaust pipes together.

Effect Of Thiosulfate On The Passivation Of Zinc-Alloyed Anodes, (Z32120 And Z13000) At 80°C After 288h Immersion In 3.5% Nacl Solution, Thwelt Thinzar Zaw

Chulalongkorn University Theses and Dissertations (Chula ETD)

In this research, the inhibition of passivation on Zn alloys (Z32120 with Al) and Z13000 without Al) in artificial seawater (3.5% NaCl) mixing with different thiosulfate concentrations (100ppm, 150ppm, 200ppm) were investigated electrochemically after 288h immersion at 80°C and compared the results with that of testing without thiosulfate in the environment. According to the Potentiodynamic polarization test results, it is found that the presence of thiosulfate (S2O32-) in the solution hinders the passivation that was formed during the immersion of Zn alloys between 120h and 288h at 80°C in the absence of thiosulfate. Thiosulfate effect promotes Cl- penetration for not …

Effects Of Titanium And Cerium Addition On Grain Size And Mechanical Properties Of Ductile Iron Castings, Shelton F. Fowler Iv

College of Graduate Studies: Theses & Dissertations

According to the Hall-Petch equation, the refinement of grains in metals increases the yield strength of the material. Austenite grain size influences the fineness of microstructural constituents in the ferrous alloys. It is well studied that cerium and titanium refine the austenite in steels and some gray irons, but no studies have been done to systematically explore the effects of cerium and titanium additions on austenite in ductile iron. This study sought to determine the effects of selected levels of these elements on the grain size within ductile iron. A hypoeutectic iron was chosen for testing as the proeutectic phase …

Minimizing Cr-Evaporation From Balance Of Plant Components By Utilizing Cost-Effective Alumina-Forming Austenitic Steels, Lingfeng Zhou

Graduate Theses, Dissertations, and Problem Reports (ETD)

A solid oxide fuel cell (SOFC) is a clean and efficient energy conversion device. The development of intermediate-temperature SOFCs has made it preferable to use metallic interconnects (MICs) to greatly reduce the cost and significantly increase the efficiency compared to ceramic interconnect materials. However, gaseous chromium species will evaporate from the chromium-containing layer formed on the surface of commonly used MICs and balance of plant (BoP) components. Volatile chromium species have been shown to form solid deposits which poison the cathodes of SOFCs, causing drastic cell performance degradation and thereby limiting commercialization. In order to alleviate the Cr poisoning and …

Calcite Depression In Bastnaesite-Calcite Flotation System Using Organic Acids, Emmy Muhoza

Graduate Theses, Dissertations, and Problem Reports (ETD)

Bastnaesite is the primary source of light REEs, namely cerium (Ce), lanthanum (La), praseodymium (Pr), neodymium (Nd), to name a few. Bastnaesite is typically concentrated using the froth flotation beneficiation method. Flotation of bastnaesite suffers from high reagent consumption due to the similar surface characteristics of bastnaesite and associated gangue minerals, including calcite. Additionally, complex stages of high-temperature conditioning are often required to suppress the detrimental impact of dissolved calcium ions on the flotation of bastnaesite. This research seeks to investigate the capabilities of organic acids in the bastnaesite-calcite flotation systems to selectively depress calcite minerals and effectively chelate calcium …

Derivation, Exploration And Evaluation Of Non-Equiatomic High Entropy Alloys, Artashes Ter-Isahakyan

Theses and Dissertations--Chemical and Materials Engineering

High-entropy alloys (HEAs) are a class of multicomponent alloys based on an innovative alloying strategy that employs multi-principle elements in relatively high concentrations. Commonly defined as alloys that contain at least five principal elements, each with a concentration between 5 and 35 at %. The term entropy refers to the excess configurational entropy associated with HEAs, which is thought to facilitate the formation of solid solutions. The design strategy results in vast compositional space for exploration and innovative potential triggering a renaissance in physical metallurgy. These alloys may have favorable properties compared to conventional dilute solid solutions, but their preeminent …

Precision Machining Of Polymer Matrix Composites, Victor Martinez Polanco

All Graduate Theses, Dissertations, and Other Capstone Projects

This experiment was started to figure how the precision machining of polymer matrix composites differ from metals such as aluminum and steel. Polymer matrix composites are highly used in powered vehicles for their strength and light weight properties, but they are typically not machined to their final product how metals are. Polymer matrix composites are typically manufactured near their final shape, with some trimming involved to complete its shape. This research machined carbon fiber manufactured through a wet layup and through resin infusion, as well as aluminum and steel to compare their machineability and their surface finish. These materials were …

Functionally Magnetic Gradient Copper-Nickel Material Fabricated Via Directed Energy Deposition, Vy Tran Phuong Nguyen

Graduate Theses, Dissertations, and Problem Reports (ETD)

Functionally gradient materials (FGMs) of CuSn10 and Inconel 718 were fabricated via a hybrid directed energy deposition (DED) system. The objective of the present thesis is to determine the feasibility of manufacturing CuSn10 and Inconel 718 FGMs via DED and investigate the physical and mechanical properties and the microstructures of the resulting FGMs. The physical tests comprised of conductivity and Seebeck coefficient measurements. The microstructure analysis and mechanical testing include microscopic imaging, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and hardness test. In addition, compressive strength test was performed to analyze the interface bonding behaviors.

Development Of Oxide Dispersion Strengthening (Ods) Alloys Powder For Additive Manufacturing, Changyu Ma

Graduate Theses, Dissertations, and Problem Reports (ETD)

Additive manufacturing (AM) fabricated oxide dispersion strengthened (ODS) alloys are given high expectations for critical structural components such as the first stage turbine blade for their excellent creep strength and oxidation resistance compared to superalloys. However, the powder feedstock processing is still an open question since current state-of-the-art processes are not capable of achieving ultrafine strengthening elements such as Y₂O₃ in powder which leads to agglomeration issues in as-consolidated alloys. In this research, the oxidation behavior and stability of ultrafine oxide in AM-printed alloys using mechanically alloyed powders were evaluated at 1100 ^oC. In addition, a …

Corrosion Protection Mechanisms Of Trivalent Chromium Based Passivations On Γ-Znni Coated Al6061-T6 Alloy, Kevin Foster

Doctoral Dissertations

“The role of cobalt in trivalent chromium passivations (TCPs) to improve corrosion resistance of γ-ZnNi coated steel and aluminum is based on its effect on hexavalent chromium content in the passive layer. Investigations of both a cobalt-containing and cobalt-free TCP on SAE 1008 steel indicated that both passivations protect well for up to 1000 hours in neutral salt spray exposure (SSE). A repetition on Al 6061-T6 alloy indicated that TCP performed much better than cobalt-free TCP implicating the underlying substrate. Optical and electron micrographs indicated physical changes such as crack thickness, crack density, passivation porosity, and passivation thickness existed between …

Scale Formation, Properties And De-Scaling In Steelmaking, Richard Osei

Doctoral Dissertations

During continuous castings, reheating, and hot rolling, slab surfaces are exposed to atmospheres containing oxidizing gases which results in scale formation. Inefficient removal of the formed scale during reheating affects product surface quality. The effect of steel composition and operating parameters on scale formation and scale removal efficiencies were investigated. Experimental investigations were carried out using a thermogravimetric (TGA) apparatus designed to replicate the combustion gas atmosphere and temperature in actual industrial slab reheat furnaces. Report on oxidation kinetics, scale structure and properties, and descaling were conducted on laboratory cast and industrial samples. Different characterization techniques were used to analyze …