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การศึกษาการดูดซับไอออนเงินและทองแดงด้วยผงจากใบว่านหางจระเข้, พิชญา อัครานุรักษ์กุล Jan 2023

การศึกษาการดูดซับไอออนเงินและทองแดงด้วยผงจากใบว่านหางจระเข้, พิชญา อัครานุรักษ์กุล

Chulalongkorn University Theses and Dissertations (Chula ETD)

ด้วยสมบัติทางกายภาพของใบว่านหางจระเข้ ที่มีลักษณะเป็นรูพรุน ใบว่านหางจระเข้จึงมีความโดดเด่นและมีโอกาสพัฒนาขึ้นเป็นผงดูดซับสำหรับใช้ในกระบวนการกำจัดโลหะประเภทต่างๆ ในงานวิจัยนี้ได้ทำการศึกษาเกี่ยวกับการกำจัดไอออนเงินและไอออนทองแดงโดยใช้ผงจากใบว่านหางจระเข้ สายพันธ์บาร์บาเดนซิส (Barbadensis) เป็นตัวดูดซับ โดยมีการเตรียมผงด้วยกระบวนการอบให้ใบว่านหางจระเข้แห้งจากนั้นนำไปบดด้วยเครื่องบดละเอียด ตัวแปรการศึกษาประสิทธิภาพการดูดซับประกอบด้วย ปริมาณของตัวดูดซับ (0.2-1.0 กรัม) ค่าความเข้มข้นเริ่มต้นของสารละลายไอออนทองแดงและสารละลายไอออนเงิน (15-50 มิลลิกรัมต่อลิตร) ค่า pH (2-7) รวมทั้งศึกษาไอโซเทอมและแบบจำลองจลนพลศาสตร์ของการดูดซับเพื่อความเข้าใจในกลไกของการดูดซับของผงใบว่านหางจระเข้ ภาพถ่ายจากกล้องจุลทรรศน์อิเล็กตรอนแสดงให้เห็นว่าผงว่านหางจระเข้มีลักษณะเป็นรูพรุนระดับไมโครเมตร ผลการทดสอบการดูดซับโลหะ ได้แสดงให้เห็นว่าผงของใบว่านหางจระเข้ที่เตรียมขึ้น มีประสิทธิภาพในการดูดซับเงินในสารละลายไอออนเงินสูง เงื่อนไขที่เหมาะสมที่สุดในการดูดซับสารละลายไอออนเงินที่ความเข้มข้นเริ่มต้น 20 มิลลิกรัมต่อลิตร คือปริมาณตัวดูดซับ 0.2 กรัม ค่า pH 7 ซึ่งมีประสิทธิภาพการดูดซับถึงร้อยละ 95.6 ส่วนผลการทดสอบการดูดซับโลหะทองแดงความเข้มข้นเริ่มต้น 20 มิลลิกรัมต่อลิตร ที่มีประสิทธิภาพสูงสุดใช้ปริมาณตัวดูดซับ 1.0 กรัม ค่า pH 5 ซึ่งมีประสิทธิภาพการดูดซับร้อยละ 65.7 จลนพลศาสตร์ของการดูดซับทั้งในไอออนโลหะทองแดงและไอออนโลหะเงินอธิบายได้ด้วยสมการ pseudo second-order และลักษณะของการดูดซับที่เกิดขึ้นอยู่บนไอโซเทอมแบบแลงเมียร์ งานวิจัยนี้สามารถสรุปได้ว่า ผงจากใบว่านหางจระเข้มีโอกาสในการต่อยอดการพัฒนาเพื่อนำไปใช้ในการดูดซับโลหะจากสารละลายต่างๆ อาทิ ดูดซับโลหะในน้ำยาล้างบริเวณบ่อชุบเพื่อลดความเข้มข้นของโลหะก่อนปล่อยทิ้ง เป็นต้น


การป้องกันการเกิดออกไซด์ของโลหะดีบุกผสมบิสมัท 1% โดยน้ำหนัก, ภควัต พลมณี Jan 2023

การป้องกันการเกิดออกไซด์ของโลหะดีบุกผสมบิสมัท 1% โดยน้ำหนัก, ภควัต พลมณี

Chulalongkorn University Theses and Dissertations (Chula ETD)

การเกิดฟิล์มออกไซด์ในดีบุกผสมบิสมัท 1% โดยน้ำหนักบนแผ่นขัดเงาจากปรากฎการณ์ออกซิเดชัน ทำให้ประสิทธิภาพของผงขัดบนแผ่นขัดเงาลดลง เพื่อให้ทราบถึงอัตราการเกิดออกซิเดชันในสภาวะที่ถูกจำกัดปัจจัยการเกิดฟิล์มออกไซด์คือ ออกซิเจนในรูปแบบต่าง ๆ เช่น ความชื้นในอากาศเป็นต้น จึงได้ทำการหาอัตราการเกิดออกไซด์ที่เกิดขึ้นโดยเทคนิคทางเคมีไฟฟ้า และทำการหาชนิดของฟิล์มที่เกิดขึ้นด้วยเทคนิคโฟโตอิเล็กตรอนสเปกโตสโกปี ปัจจัยที่ส่งผลในการเกิดออกซิเดชันที่ได้ศึกษาในงานวิจัยชิ้นนี้คือ เวลา และสิ่งแวดล้อมที่จำกัดออกซิเจนที่อุณหภูมิห้อง ผลของการทดสอบออกซิเดชันมีดังนี้ ในบรรยากาศปกติความชื้น 28%-35% พบการเกิดออกซิเดชันที่เป็นไปตามกฎของพาราโบลาที่มีสมาการคือ x = 8.7041t0.14 โดยที่ x คือความหนาของฟิล์มและ t คือเวลาที่ใช้ทดสอบออกซิเดชัน ในบรรยากาศแก๊สอาร์กอน, สุญญากาศ, บิวเทน และที่ห่อด้วยพลาสติก ไม่ได้ถูกจำกัดด้วยกฎพาราโบลา และมีแนวโน้มที่ฟิล์มจะมีความหนาน้อยกว่า แต่ต้องการเวลาในการทำการทดสอบมากกว่านี้เพื่อให้ได้ผลและแนวโน้มอัตราที่ชัดเจน ในการวิเคราะห์ผลจากเทคนิคโฟโตอิเล็กตรอนสเปกโตสโกปีในชิ้นงานที่ผ่านการทำออกซิเดชันในสุญญากาศและที่จัดเก็บด้วยการห่อพลาสติก พบว่าทั้งสองชิ้นงานโดยรวมแล้วมีชนิดของฟิล์มออกไซด์เป็นแบบเดียวกัน โดยจะประกอบไปด้วยไอออนของสารประกอบ SnO, SnO2, Sn(OH)2 และ Sn(OH)4 ซึ่งจากผลการทดลอง จะได้แบบจำลองของชั้นฟิล์มออกมาเป็นชั้น ๆ คือ ชั้นที่ 1 เป็นผิวนอกสุดมีออกไซด์ SnO2 และ Sn(OH)4 อยู่เป็นกลุ่มก้อนไม่สม่ำเสมอ (คลัสเตอร์) ชั้นที่ 2 เป็น SnO และ Sn(OH)2 ชั้นที่ 3 เป็น SnO2 และ Sn(OH)4


Damage Stability Study Of A 500 Dw Ro-Ro Ferry Vessel, Zulfaidah Ariany, Budhi Santoso, Sarwoko Sarwoko, Nauval Abdurrahman Prasetyo Dec 2022

Damage Stability Study Of A 500 Dw Ro-Ro Ferry Vessel, Zulfaidah Ariany, Budhi Santoso, Sarwoko Sarwoko, Nauval Abdurrahman Prasetyo

Makara Journal of Technology

The development of the crossing transportation industry is currently increasing in the island areas. The use of Ro-Ro type ferry boats is extremely efficient in moving people, goods, and vehicles. The current research focuses on the damage stability of the 500 DWT Ro-Ro ferry, which aims to meet the needs of the Ro-Ro ferry in the archipelago area. The previously existing initial design of a barge hull with a main size Lpp = 40.15 m, B = 12 m, H = 3.2 m, and T = 2.15 m was used to analyze the damage stability condition further. First, the drawings …


Structural Risk-Based Underwater Inspection (Rbui) As A Cost Reduction Of Field’S End Of Production Life, Ivan Fitrian Putra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Yuki Haidir, Faisal Dwiyana Purnawarman, Iwan Sukirna, Widi Hernowo Dec 2022

Structural Risk-Based Underwater Inspection (Rbui) As A Cost Reduction Of Field’S End Of Production Life, Ivan Fitrian Putra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Yuki Haidir, Faisal Dwiyana Purnawarman, Iwan Sukirna, Widi Hernowo

Journal of Materials Exploration and Findings

Mubadala Petroleum operates offshore platforms in a southern Makassar Straits that needs to be periodically inspected. The cost for the inspection is massive due to the high cost of mobilization and demobilization of vessels including crew and equipment. In response of a new approach to reduce cost, a Risk-Based Underwater Inspection (RBUI) methodology is developed. This RBUI purpose is to reduce the inspection interval of the offshore platform, from every 2 years to a longer period[1]. There are existing RBUI methodologies, which are already developed and implemented in other companies[5]. Purpose of this paper is to …


A Constitutive Material Model For Simulating Texture Evolution And Anisotropy Effects In Cold Spray., Creston Michael Giles Dec 2022

A Constitutive Material Model For Simulating Texture Evolution And Anisotropy Effects In Cold Spray., Creston Michael Giles

Theses and Dissertations

Cold spray has seen rapid advancement since its inception and has shown significant potential as a method of additive manufacturing. However, the large plastic deformation and repeated heating/cooling cycles that the material undergoes during the cold spray process can result in gradients in material structure and large residual stresses. The purpose of this study is to extend the existing EMMI material model to include anisotropic material response through the use of orientation distribution functions to predict residual stresses and anisotropy resulting from cold spray and similar additive manufacturing processes. Through the use of a finite element simulation, yield surfaces for …


Platinum-Iridium Alloys In Jewelry, Nathen C. Christa, Seth Walker, Dylan Hallman Dec 2022

Platinum-Iridium Alloys In Jewelry, Nathen C. Christa, Seth Walker, Dylan Hallman

ME 4133/6133 Mechanical Metallurgy

One of the most widely used metals on the periodic table is Platinum (Pt). The name is derived from the Spanish Platina, meaning “silver.” This malleable, ductile material is widely used in applications due to its unique chemical properties. A couple of these unique properties include a high melting point and good resistance to corrosion or chemical attack. Platinum materials have alloys that are indispensable in the chemical laboratory for electrodes. This allows for material applications in crucibles and dishes to withstand elevated temperatures. Platinum is used primarily in catalytic converters in vehicles converting emissions from the vehicle’s engine into …


High-Carbon Steel In Additive Manufacturing, Chidi N. Agusiegbe, Devin Morton, Emmanuel Moore Dec 2022

High-Carbon Steel In Additive Manufacturing, Chidi N. Agusiegbe, Devin Morton, Emmanuel Moore

ME 4133/6133 Mechanical Metallurgy

High-carbon steel can be processed through numerous methods. The method that will be focused on primarily is processing high-carbon steel through means of additive manufacturing. Additive manufacturing is the industrial production name for 3D printing, a computer-controlled process that creates three-dimensional objects by depositing materials, usually in layers. AM methods like wire laser additive manufacturing (WLAM) and electron beam melting (EBM) are all common methods for fabricating high carbon steel. The perks associated with these methods are that they improve some drawbacks of the natural properties of high-carbon steel. This paper discusses the uses of these additive manufacturing methods along …


High Carbon Steel In Additive Manufacturing, Emmanuel Moore Ii, Devin Morton, Chid Agusiegbe Dec 2022

High Carbon Steel In Additive Manufacturing, Emmanuel Moore Ii, Devin Morton, Chid Agusiegbe

ME 4133/6133 Mechanical Metallurgy

The first known use of carbon steel dates back to 500 A.D. when a blacksmith mistakenly used iron ore as a primary material for smithing. This material, as the name suggests, is made up of both carbon and iron. This material, as one of the most abundant at the time, was used most frequently in European and Asian countries. “Carbon steel first appeared around the year 500 AD in Damascus steel swords as well as Japanese swords. They were prized for their sharp edges and sturdiness compared to other weapons of the era. The composition of these swords was very …


Integration Of Hadfield Steel Into Modern Body Armor, Jason T. Fridlund Dec 2022

Integration Of Hadfield Steel Into Modern Body Armor, Jason T. Fridlund

ME 4133/6133 Mechanical Metallurgy

The increased lethality of recently fielded projectiles mandates a proportional escalation in armor performance. Recent advancements in ceramic technologies have allowed designers to incorporate harder but more brittle materials into hard armor designs to defeat yet more capable penetrating projectiles. Ceramics suffer from the feature of shattering, however, even when impacted by threats below their design parameters. While this shattering mechanism is used effectively to dissipate energy from high-energy rifle projectiles, it is wasted on low-energy projectiles, and can result in easily damaged lifesaving gear, both of which are undesirable in combat. In contrast, steel body armor has been used …


High Carbon Steel In Additive Manufacturing, Chidi Agusiegbe, Devin Morton, Emmanuel Moore Dec 2022

High Carbon Steel In Additive Manufacturing, Chidi Agusiegbe, Devin Morton, Emmanuel Moore

ME 4133/6133 Mechanical Metallurgy

Infographic demonstrating the composition, and use of high carbon steels as well as the process of the material in additive manufacturing.


Sae 8620 Pspp Map - Infographic, John F. Mitchener Dec 2022

Sae 8620 Pspp Map - Infographic, John F. Mitchener

ME 4133/6133 Mechanical Metallurgy

This infographic summarizes a Processing-Structure-Property-Performance (PSPP) Map for SAE 8620 alloy steel, with an emphasis on the gas carburization process. This PSPP map allows researchers and material scientists to better understand the processes that drive the microstructures, material properties, and ultimate performance parameters.


A Study On Interactions Between Metal-Organic Frameworks And Biological Materials, Josh Phipps Dec 2022

A Study On Interactions Between Metal-Organic Frameworks And Biological Materials, Josh Phipps

Graduate Theses and Dissertations

Metal-organic frameworks or MOFs are an extremely useful tool in many areas of applications. Their popularity in recent years has arisen from their high efficiency in catalytic chemical reactions. This is made possible due to their porous interior and the ability of the MOFs components to be functionalized. These same traits make MOFs excellent for use in protein encapsulation or immobilization and have the potential to become excellent drug carriers. Their development in this utilization has been limited dramatically compared to MOFs chemical applications. This is due in part to the nature of biological processes taking longer to study, but …


Characterization Of Materials Properties In Additively Manufactured Aisi-420 Martensitic Steel Deposited By Laser Engineered Net Shaping, Md Mehadi Hassan Nov 2022

Characterization Of Materials Properties In Additively Manufactured Aisi-420 Martensitic Steel Deposited By Laser Engineered Net Shaping, Md Mehadi Hassan

Nanoscience and Microsystems ETDs

Metal additive manufacturing (AM) is a disruptive technology enabling the fabrication of complex and near-net-shaped parts by adding material layer-wise. It offers reduced lead production time. AM processes are finding applications in many industrial sectors such as aerospace, automotive, biomedical, and mold tooling. Despite the tremendous advantages of AM, some challenges still prevent this technology's adoption in high-standard applications. Anisotropy and inhomogeneity in the mechanical properties of the as-built parts and the existence of pores and lack-of-fusion defects are considered the main issues in directed energy deposition (L-DED) parts. Laser-engineered net shaping LENS® offers excellent possibilities to fabricate metal tools …


Adiabatic Shear Banding In Nickel And Nickel-Based Superalloys: A Review, Russell A. Rowe, Paul G. Allison, Anthony N. Palazotto, Keivan Davami Nov 2022

Adiabatic Shear Banding In Nickel And Nickel-Based Superalloys: A Review, Russell A. Rowe, Paul G. Allison, Anthony N. Palazotto, Keivan Davami

Faculty Publications

This review paper discusses the formation and propagation of adiabatic shear bands in nickel-based superalloys. The formation of adiabatic shear bands (ASBs) is a unique dynamic phenomenon that typically precedes catastrophic, unpredicted failure in many metals under impact or ballistic loading. ASBs are thin regions that undergo substantial plastic shear strain and material softening due to the thermo-mechanical instability induced by the competitive work hardening and thermal softening processes. Dynamic recrystallization of the material’s microstructure in the shear region can occur and encourages shear localization and the formation of ASBs. Phase transformations are also often seen in ASBs of ferrous …


Experimental Evidence That Shear Bands In Metallic Glasses Nucleate Like Cracks, Alan A. Long, Wendelin Wright, Xiaojun Gu, Anna Thackray, Mayisha Nakib, Jonathan T. Uhl, Karin A. Dahmen Nov 2022

Experimental Evidence That Shear Bands In Metallic Glasses Nucleate Like Cracks, Alan A. Long, Wendelin Wright, Xiaojun Gu, Anna Thackray, Mayisha Nakib, Jonathan T. Uhl, Karin A. Dahmen

Faculty Journal Articles

Highly time-resolved mechanical measurements, modeling, and simulations show that large shear bands in bulk metallic glasses nucleate in a manner similar to cracks. When small slips reach a nucleation size, the dynamics changes and the shear band rapidly grows to span the entire sample. Smaller nucleation sizes imply lower ductility. Ductility can be increased by increasing the nucleation size relative to the maximum (“cutoff”) shear band size at the upper edge of the power law scaling range of their size distribution. This can be achieved in three ways: (1) by increasing the nucleation size beyond this cutoff size of the …


Fluoride Technology For Processing Copper Production Slag At Almalyk Mmc And The Possibility Of Its Application For The Synthesis Of Highly Dispersed Silica Dioxide, M Sh Kurbanov, U M. Nuraliev, J A. Panjiev, S A. Tulaganov, M Ernazarov, L S. Andriyko Oct 2022

Fluoride Technology For Processing Copper Production Slag At Almalyk Mmc And The Possibility Of Its Application For The Synthesis Of Highly Dispersed Silica Dioxide, M Sh Kurbanov, U M. Nuraliev, J A. Panjiev, S A. Tulaganov, M Ernazarov, L S. Andriyko

Technical science and innovation

A new pilot-plant equipment of an inclined rotary furnace for the processing of fluoroammonium silicon-containing materials has been developed and manufactured, which allowed sublimation of ammonium hexafluorosilicate, formed as a result of fluorination of processed raw materials, in two sections, with autonomous control of temperature and movement of raw materials. It is shown that the use of the created equipment for the processing of copper-smelting slags of the Almalyk MMC using fluoride technology makes it possible to separate amorphous silicon dioxide in the form of a dispersed powder from slags, extract iron and obtain a collective concentrate of precious, non-ferrous …


Selective Reduction Of Trivalent Iron In Zinc Ferrite Using Elemental Sulphur, B T. Berdiyarov, Sh T. Khojiev, J B. Ismailov, S T. Matkarimov, Sh O. Ismatov Oct 2022

Selective Reduction Of Trivalent Iron In Zinc Ferrite Using Elemental Sulphur, B T. Berdiyarov, Sh T. Khojiev, J B. Ismailov, S T. Matkarimov, Sh O. Ismatov

Technical science and innovation

In this article, the process laws and technological aspects of the process of sintering the zinc-containing waste of a zinc plant with technical sulfur are considered. Zinc cake is obtained during the sulfuric acid leaching of calcined zinc ores and contains about 20% zinc and additional metals such as indium, cadmium, lead and copper. Copper cakes are somewhat difficult to work with because they contain ferrites and silicates belonging to acid-resistant spinels. Since the chemical and mineralogical composition of zinc production cakes consists of complex oxides, finding ways to process them is one of the actual topics of zinc metallurgy. …


Evaluation Of Material Request Order To Support Sustainable Construction, Fajar Susilowati, Nur Nahdiah Anggraeni Aug 2022

Evaluation Of Material Request Order To Support Sustainable Construction, Fajar Susilowati, Nur Nahdiah Anggraeni

Makara Journal of Technology

This study was conducted on one of Indonesia’s apartment projects, in which reinforced concrete is the main structure. Based on existing project data, this project experienced a decline in the construction work’s progress, thus reducing the project’s overall progress. This decline occurred because the delivery of concrete reinforcement material was delayed. This study aimed to determine the process of material request order and its relationship with the work implementation, as well as the factors that influenced the delayed arrival of concrete reinforcement material at the project site. The method used in this study was observation and interview. Data were analyzed …


Effects Of Cyclic Intercritical Annealing On Strength-Ductility Combinations In Medium Manganese Steels, Dawn Van Iderstine Aug 2022

Effects Of Cyclic Intercritical Annealing On Strength-Ductility Combinations In Medium Manganese Steels, Dawn Van Iderstine

Theses and Dissertations

Intercritically annealed medium manganese steels are a promising third-generation advanced high-strength steel candidate, relying on large fractions of Mn-enriched retained austenite for excellent strength-ductility combinations. The present study proposes a novel cyclic intercritical annealing to promote nucleation and efficient stabilization of austenite in a medium Mn microstructure. Design of the heat treatment is driven by the hypothesis that the distribution of ductile austenite is key in mitigating the strain incompatibility that accelerates failure in these steels. Development and preliminary testing of the heat treatment are first detailed and compared with literature results for equivalent isothermal annealing. The effects of cyclic …


Ferrous Alloy Manufacturing For The Martian Surface Through In-Situ Resource Utilization With Ionic Liquids Harvested Iron And Bosch Process Carbon, Blake C. Stewart Aug 2022

Ferrous Alloy Manufacturing For The Martian Surface Through In-Situ Resource Utilization With Ionic Liquids Harvested Iron And Bosch Process Carbon, Blake C. Stewart

Theses and Dissertations

As research continues for the habitation of the Lunar and Martian surfaces, the need for materials for construction of structural parts, mechanical components, and tools remains as a major milestone. The use of in-situ resource utilization (ISRU) techniques is critical due to the financial, physical, and logistical burdens of sending supplies beyond low-Earth orbit. The Bosch process is currently in development as a life support system at the National Aeronautics and Space Administration’s (NASA) Marshall Space Flight Center (MSFC) to regenerate oxygen (O2) from metabolic carbon dioxide (CO2) with the byproduct of elemental carbon (C). The Bosch process presents a …


Understanding Charge Effects On Marked Ball Wear Rates – A Corrosion Study, John Bailey Fletcher Aug 2022

Understanding Charge Effects On Marked Ball Wear Rates – A Corrosion Study, John Bailey Fletcher

Masters Theses

"To measure the wear rates of grinding balls within a ball mill, marked ball wear tests (MBWTs) have been used extensively. Using the wear rates from a MBWT, operators select the most cost-effective media for their grinding application. One factor that a MBWT does not account for is the possible interaction between different media materials which could affect their corrosion rates. Galvanic coupling between dissimilar metals can cause significant changes in their corrosion rates. While galvanic interactions between minerals and grinding media have been studied, the interaction between dissimilar media has not. Corrosion rates and potentials of modern high carbon …


Effect Of Boron In Cast Iron, Suyash Durendra Pawaskar Aug 2022

Effect Of Boron In Cast Iron, Suyash Durendra Pawaskar

Masters Theses

"Boron, mostly considered a residual element, has started to cause issues in the cast iron foundries by causing a decrease in the strength of pearlitic gray and ductile iron castings. Because of the increase in the use of boron-added steel scrap from automotive steel and a lack of agreement on the critical levels of boron in cast iron, foundries are facing difficulties in controlling the microstructure of gray iron castings when boron is present. The current investigation was designed to analyze the effects of boron in cast irons and predict a mechanism to understand its effects with a vision of …


Creep Behavior Of A Ti-Based Multi-Principal Element Alloy, Benjamin Elbrecht Aug 2022

Creep Behavior Of A Ti-Based Multi-Principal Element Alloy, Benjamin Elbrecht

All Theses

Abstract

The understanding of microstructural damage mechanisms is the foundation of better understanding existing materials and future material development. There are significant challenges to measuring these damage mechanisms in-situ as continuous observation of the state of the microstructure is difficult or impossible for many experimental setups. This thesis presents a method for measuring grain boundary sliding (GBS) and local strain concentrations in-situ via a Heaviside function based algorithm. GBS is the shearing of two grains along their shared grain boundary and is a common damage mechanism in creep which presents as a discontinuity that can be measured with a Heaviside …


Study Thermodynamics Of The Magnetite Sulfidation In Copper Smelting Processes, A S. Khasanov, Q T. Ochildiyev, B T. Berdiyarov, Sh T. Khojiev, S T. Matkarimov Jul 2022

Study Thermodynamics Of The Magnetite Sulfidation In Copper Smelting Processes, A S. Khasanov, Q T. Ochildiyev, B T. Berdiyarov, Sh T. Khojiev, S T. Matkarimov

Technical science and innovation

The article discusses the problem of reducing the amount of magnetite in the impregnation of copper in the slag generated after the conversion process in copper production in the furnace to reduce slag. Accordingly, a method of lowering magnetite by sulfidation has been proposed, using elemental sulfur as a local and relatively inexpensive sulfiding-reducing agent. The mechanism of chemical phenomena occurring in the interaction regions of magnetite and elemental sulfur has been developed. Based on the mechanism of chemical reactions produced, each chemical reaction that occurs in the process is analysed from a thermodynamic point of view. According to the …


Effect Of Dispersions Of Al2o3 On The Physical And Mechanical Properties Of Pure Copper And Copper-Nickel Alloy, Samah El-Khatib, A. H. Elsayed, A. Y. Shash, A. El-Habak Jun 2022

Effect Of Dispersions Of Al2o3 On The Physical And Mechanical Properties Of Pure Copper And Copper-Nickel Alloy, Samah El-Khatib, A. H. Elsayed, A. Y. Shash, A. El-Habak

Future Engineering Journal

This paper illustrates the mechanical and physical properties of pure Cu and Cu-Ni (50-50 wt. %) alloy mixed with Al2O3 (1-4 wt. %) as micro-particles reinforcement materials. The attained composite alloy specimens' characteristics were estimated such as microstructure, relative density, electrical and thermal conductivity, hardness, and compression yield stress properties to adjust the suitable optimum percentage of reinforcing material which has the best physical and mechanical properties with different main matrix materials whether pure Cu powder or Cu-Ni mechanical alloy. The micron-sized Al2O3 was added to enhance the mechanical and physical properties of the …


In-Situ Defect Detection Using Acoustic Vibration Monitoring For Additive Manufacturing Processes, Ali Harake Jun 2022

In-Situ Defect Detection Using Acoustic Vibration Monitoring For Additive Manufacturing Processes, Ali Harake

Master's Theses

The world of additive manufacturing revolves around speed and repeatability. Inherently, the process of 3D printing is plagued with variability that fluctuates with every material and parameter modification. Without proper qualification standards, processes can never become stable enough to produce parts that may be used in aerospace, medical, and construction industries. These industries rely on high quality metrics in order to protect the lives of those who may benefit from them. To establish trust in a process, all points of variation must be controlled and accounted for every part produced. In instances where even the best process controls are enacted, …


Tini-Based Bi-Metallic Shape-Memory Alloy By Laser-Directed Energy Deposition, Yitao Chen, Cesar Ortiz Rios, Braden Mclain, Joseph William Newkirk, Frank W. Liou Jun 2022

Tini-Based Bi-Metallic Shape-Memory Alloy By Laser-Directed Energy Deposition, Yitao Chen, Cesar Ortiz Rios, Braden Mclain, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this study, laser-directed energy deposition was applied to build a Ti-rich ternary Ti-Ni-Cu shape-memory alloy onto a TiNi shape-memory alloy substrate to realize the joining of the multifunctional bi-metallic shape-memory alloy structure. The cost-effective Ti, Ni, and Cu elemental powder blend was used for raw materials. Various material characterization approaches were applied to reveal different material properties in two sections. The as-fabricated Ti-Ni-Cu alloy microstructure has the TiNi phase as the matrix with Ti2Ni secondary precipitates. The hardness shows no high values indicating that the major phase is not hard intermetallics. A bonding strength of 569.1 MPa …


Analysis Of The Cyclic Behavior And Fatigue Damage Of Low Alloy Steels, Zahra Salemi Najafabadi Jun 2022

Analysis Of The Cyclic Behavior And Fatigue Damage Of Low Alloy Steels, Zahra Salemi Najafabadi

Dissertations

Fatigue is the most common type of failure in many structures and components subjected to cyclic loading. Surface effects in fatigued materials are of particular importance, since in most cases the surface is the preferred site of fatigue crack initiation. Microcracks originate at the metal surface due to stress concentration introduced by macro notches and micro defects in the surface layers. The microcrack initiation and propagation are controlled by the localized plastic deformation in the surface layers especially in the initial stage of fatigue failure process. Therefore, the knowledge regarding the cyclically induced changes in deformation resistance at the metal …


Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith Jun 2022

Analysis Of Novel Corrosion Resistant Maraging Steels For Use In Additive Manufacturing, Bradley Michael Samuel, James Knowlton Smith

Materials Engineering

Stainless maraging steel has been proven to be an industry standard material for plastic injection molds. Its high hardness and corrosion resistance extend the lifetime of the tool. This alloy system is also well-suited to additive manufacturing, which can be utilized to form internal cooling channels, further increasing tool life. Using Rapid Alloy Development (RAD) Oerilkon METCO is developing a new composition of stainless maraging tool steel that has high hardness/strength, is corrosion resistant, and has additive-capable melting and solidification properties. This study tests the hardness and corrosion resistance of the new RAD alloys against the current market competitor Corrax …


Non-Destructive Material Analysis Of Metals And Composites Via Thermography, Jonathan R. Doubt, James L. Chapman Jun 2022

Non-Destructive Material Analysis Of Metals And Composites Via Thermography, Jonathan R. Doubt, James L. Chapman

Materials Engineering

The Naval Surface Warfare Center, Port Hueneme Division, is interested in the development of non-destructive damage assessment of shipboard materials via drones at distance. Long Pulsed Thermography (LPT), a method of non-destructive evaluation, was investigated as a possible method for detecting damage in metals (5005h24 Al alloy and 1008 carbon steel) and composites (aramid fiber honeycomb sandwich structure) at distances from 0.5 m to 3.0 m. LPT was conducted using two 1000 W can lights to heat the samples, and a FLIR E8-XT thermal camera. The images were then analyzed using ImageJ software to determine if damage could be detected …