Materials Science and Engineering Commons^™

An Evaluation Of The Aws Entry Level Welder Training Program, John R. Rice

Dissertations and Theses @ UNI

The purpose of this study was to evaluate the effectiveness of a training program for Entry Level Welders and to provide this information to the American Welding Society (AWS), industry, and educators. The problem of this study was to evaluate the AWS Entry Level Welder Training Program (ELWTP) by obtaining the opinions of faculty members who taught the program and welders who had completed the program.

Two groups comprised the research population for this study. The first group consisted of faculty members who were actually involved in teaching the course at institutions accredited by the AWS to offer the curriculum. …

Optimization Of Microstructure Development During Hot Working Using Control Theory, James C. Malas Iii, W. Garth Frazier, S. Venugopal, Enrique A. Medina, Steven Madeiros, Raghavan Srinivasan, R. Dennis Irwin, W. M. Mullins, Anil Chaudhary

Mechanical and Materials Engineering Faculty Publications

A new approach for controlling microstructure development during hot working processes is proposed. This approach is based on optimal control theory and involves state-space type models for describing the material behavior and the mechanics of the process. The effect of process control parameters such as strain, strain rate, and temperature on important microstructural features can be systematically formulated and then solved as an optimal control problem. This method has been applied to the optimization of grain size and process parameters such as die geometry and ram velocity during the extrusion of plain carbon steel. Experimental results of this investigation show …

Dyna3d Simulations Of Low-Speed Impact Response Of Laminated Composite Panels, Kenneth William Barlow

Mechanical & Aerospace Engineering Theses & Dissertations

Low-speed impact response of laminated composite panels is simulated without material damage using the DYNA3D finite element analysis code. The DYNA3D code is a nonlinear transient dynamics simulation tool with a contact algorithm for impact. By gaining a more comprehensive understanding of this dynamic impact event, this work is meant to contribute to improving designs for damage tolerance and residual strength by providing modeling and analysis guidelines for the analyst.

Structural modeling of the laminate and the impact event are found to be important factors for the analyst to consider. Since DYNA3D uses an explicit formulation, problem size is constrained …

Withdrawal Strength Of Ring-Shank Nails Embedded In Southern Pine Lumber, M J. Skulteti, D A. Bender, S G. Winistorfer, David Pollock

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Ring-shank nails are used extensively in post-frame construction due to their superior performance, yet surprisingly little testing has been done on nail sizes above 12d. Experience in the post-frame industry suggests that published allowable design values for ring-shank nails may be overly conservative and need revision. The goal of the research reported herein was to characterize the withdrawal strength of ring-shank nails embedded in Southern Pine lumber. Three sizes ofgalvanized and ungalvanized (bright) ring-shank nails from two manufacturers were studied. Ring-shank nails had approximately twice the withdrawal resistance of smooth-shank nails of the same diameter. Galvanizing slightly reduced withdrawal strength …

The Effects Of Machining On Structure And Tribological Properties Of Ultra High Molecular Weight Polyethylene For Artificial Joint Prostheses, Jinshan Song

Masters Theses

Understanding the effect of machining on the structure and property of subsurface layer of ultra high molecular weight polyethylene (UHMWPE) can significantly facilitate the increase in longevity of artificial joints. This study was performed to investigate the machining effects on the polymeric structure and tribological properties. Machining parameters include cutting speed, tool feed rate and depth of cut. Temperature rise was studied during machining to assess the extent of thermal degradation due to machining. Polymeric structure of the semicrystalline polymer was characterized using differential scanning calorimetry (DSC) in terms of melting enthalpy, crystallinity and melting temperature. Surface texture and hardness …

Mechanical And Tribological Properties Of Composites Of Recycled High Density Polyethylene And Recycled Rubber, Jason G. Boulanger

Masters Theses

This thesis presents a study on the mechanical and tribological properties of composite materials of recycled high density polyethylene (HDPE) and recycled rubber tire particles. The materials were compounded by extrusion and formed into test specimens by injection molding.

The first experiment studied the effect of recycled rubber percentage on mechanical properties of composites of recycled HDPE and recycled rubber. The mechanical properties included tensile strength, percent elongation, hardness, and impact resistance. Recycled rubber concentrations of 0, 5, 10, 15, 20, 25, and 30 percent were tested. The second experiment investigated the tribological properties of recycled HDPE and recycled rubber …

An Investigation On The Effect Of Aging And Fatigue Damage On The Mechanical Properties Of A Graphite/Bismaleimide Composite, William M. Johnston Jr.

Mechanical & Aerospace Engineering Theses & Dissertations

This investigation utilizes the open hole tension (OHT) specimen loaded in tension-tension fatigue under isothermal, fixed frequency conditions. A range of load levels and temperature levels where chosen to assess performance. These loads and temperatures ranged from relatively benign conditions (low stress, room temperature) up through aggressive conditions (high stress, high temperature). Measurements of stiffness, damage accumulation, residual strength, weight loss, and glass transition temperature (Tg) were made. Results from this work will help explain the roles of aging, load and fatigue in the performance of elevated temperature OHT specimens as well as provide insights to the individual and synergistic …

A Fluid Flow Analysis Of Aluminum 356.0 In The Vacuum Assisted Countergravity Method, John Launstein

Graduate Research Papers

The purpose of this study is to determine the fluid flow pattern obtained through the use of the countergravitaional process. The physical fluid flow model assists design engineers in their casting design of parts utilizing the LS-Vac technology thereby reducing tooling costs and time losses.

An Experimental Study Of An Advanced Polymeric Material For Use In Total Knee Replacements Including Gait Analysis Of Mobile Knee Bearings, Lisa Ann Scott

Mechanical & Aerospace Engineering Theses & Dissertations

The primary objectives of this research were to clinically examine the New Jersey Low Contact Stress (LCS)™ Rotating Platform and Meniscal knee bearing systems and to investigate the tribological properties of a new polymer for potential application in total joint replacement. Thus, clinical studies were performed on subjects having the LCSTM Rotating Platform knee bearing and subjects having the LCS™ meniscal knee bearing. The results indicated that there was a statistically significant difference in the braking force for both implant groups when compared to a control group. There was also a statistically significant difference noted for the LCS™ Rotating Platform …

Recent Developments In Extrusion Freeform Fabrication (Eff) Utilizing Non-Aqueous Gel Casting Formulations, Greg Hilmas, John L. Lombardi, Robert A. Hoffman, Kevin Stuffle

Materials Science and Engineering Faculty Research & Creative Works

Extrusion Freeform Fabrication (EFF) was shown to be an extremely versatile method for fabricating Functionally Graded Materials (FGMs) The approach is inexpensive and potentially feasible for grading between any thermodynamically compatible ceramic-metal, ceramic-ceramic, or metal-metal material combination. Several material systems were investigated in this study including alumina-304 stainless steel, zirconia-304 stainless steel, alumina-Inconel 625, zirconiaInconel625, alumina-nickel aluminide, zirconia-nickel aluminide, titanium carbide-InconeI625, titanium diboride-nickel aluminide, and tungsten carbide-nickel aluminide. A controlled gradient was demonstrated between the end members for all of the above compositions. The FGMs were hot pressed to achieve near theoretical densities, providing flexural strengths as high as 1000 …

Effects Of Elevated Temperature On The Physical Aging Of A High Temperature Thermoplastic Resin And Composite, Mark Feldman

Mechanical & Aerospace Engineering Theses & Dissertations

Development of a High Speed Civil Transport is considered by the commercial aviation industry to be one of the next big challenges for our national aircraft industry. Critical to the success of this aircraft is the development of advanced polymeric composites for both the primary and secondary structures and the predictive methodology necessary for assessment of long term durability. While polymeric composites offer an excellent strength to weight ratio a key disadvantage is the time dependent properties exhibited by the polymer matrix which can age and ultimately effect the resultant stiffness of a laminate.

Experimental studies were performed to determine …

An Investigation Of The Influence Of Tightening Torque And Sea Water On Pultruded Gfrp Composite Bolted Joints, Satish Devara

Mechanical & Aerospace Engineering Theses & Dissertations

Pultruded glass fiber-reinforced polymeric matrix composites are candidate materials for ever-increasing structural applications due to their continuous production capability, light weight and excellent properties. In this investigation an extensive experimental study has been carried out to understand their structure, basic mechanical properties, and influence of fiber orientation on the unnotched, notched and pin-loaded tensile strength. Furthermore, the effects of sea water and tightening torque separately and together on the failure loads and failure modes of the bolted joints are also studied. It is shown that blockshear failure mode is also a principal mode of failure in the bolted joints of …

Threaded-Nail Fasteners - Research And Standardization Needs, B L. Wills, S G. Winistorfer, D A. Bender, David Pollock

Faculty Publications - Biomedical, Mechanical, and Civil Engineering

Threaded nail fasteners are commonly used in agricultural and commercial post-frame structures, yet there has been insufficient research to fully understand the effect of threads on withdrawal and lateral load resistance. The objective of this article is to review technical information on threaded nail fasteners and to identify problems facing manufacturers, designers, and users of threaded nail fasteners for engineering applications. Recommendations are given concerning research and standardization needs.

Window-On-Europe, S. R. Leclair, A. G. Jackson

Mechanical and Materials Engineering Faculty Publications

This report covers a three week visit to the following locations: 1.) A.A. Baikov Institute of Metallurgy of the Russian Academy of Science, Moscow, Russia; 2.) Institute for Applied Informatics, of the Ukrainian Academy of Science, Kiev, Ukraine; 3.)Engineering Design Center.Cambridge University, Cambridge, England- and 4) Artificial Intelligence Department, University of Edinburgh, Edinburgh, Scotland. The visits involved sites whose current research involved either empirical methods for the design of materials and resultant products and/or the development of empirical methods of potential benefit in automating empirical research of materials and/or processing. The report address, for each site, 1) a brief overview …

Relationship Of The Second Order Nonlinear Optical Coefficient To Bandgap In Inorganic Non-Centrosymmetric Crystals, A. G. Jackson, M. Ohmer, S. R. Leclair

Mechanical and Materials Engineering Faculty Publications

The purpose of this paper, is to provide a means of estimating and comparing the wavelength conversion efficiency (figure of merit, FOM) of new nonlinear materials knowing only their bandgap. The approach for the estimates is trend analysis of existing data^1-28 for the second order nonlinear coefficient, x⁽²⁾ijk, or d_ij =x⁽²⁾ijk^/2, the index of refraction n, and the bandgap E. No underlying physical basis for the result will be presented. The result of this trend analysis, in the form of plots of x⁽²⁾ vs E and FOM vs E …

An Analysis Of The Disposition Of Used Foundry Sand With Thermal Reclamation, Douglas Miller

Graduate Research Papers

The purpose of this study was to identify the economic and environmental concerns for the disposal, reuse, or reclamation of used foundry sand and show how foundries have developed options to landfills. The sand type and the reclamation processes available are the factors to use in determining whether disposal, reuse, or reclamation is appropriate. The continued use of landfills for disposal of used sand strongly indicates that reclamation and reuse techniques were either not understood or not as economical as disposal. Public concerns and new environmental laws demand that alternate means of disposal for used foundry sand should be developed …

The Development Of A Method To Extract High Purity Oxygen From The Martian Atmosphere, Dongchuan Wu

Mechanical & Aerospace Engineering Theses & Dissertations

A glow-discharge in an ambient Mars atmosphere (total pressure of 5 torr, composed of 95% carbon dioxide) results in the dissociation of carbon dioxide molecules into carbon monoxide and oxygen. If the glow-discharge zone is maintained adjacent and close to a silver membrane, operated at temperatures above 400°C, atomic and molecular oxygen, produced by the glow-discharge, can be separated from the other species by atomic diffusion through the membrane to an ultrahigh vacuum region where the desorbed O₂ is then collected. Experiments have been conducted to study the behavior of the glow discharge in both molecular oxygen and carbon …

Long-Term Effects Of Neutron Absorber And Fuel Matrix Corrosion On Criticality, William Culbreth, P. Zielinski

Mechanical Engineering Faculty Research

Proposed waste package designs will require the addition of neutron absorbing material to prevent the possibility of a sustained chain reaction occurring in the fuel in the event of water intrusion. Due to the low corrosion rates of the fuel matrix and the Zircaloy cladding, there is a possibility that the neutron absorbing material will corrode and leak from the waste container long before the subsequent release of fuel matrix material. An analysis of the release of fuel matrix and neutron absorber material based on a probabilistic model was conducted and the results were used to prepare input to KENO-V, …

Evaluation Of Photodiode Arrays For Use In Rocket Plume Monitoring And Diagnostics, Dallas Snider, M. Keith Hudson, Robert B. Shanks, Reagan Cole

Journal of the Arkansas Academy of Science

The spectroscopic analysis of plume emissions is a non-intrusive method which has been used to check for fatigue and possible damage throughout the pumps and other mechanisms in a rocket motor or engine. These components are made of various alloys. Knowing the composition of the alloys and for which parts they are used, one can potentially determine from the emissions in the plume which component is failing. Currently, Optical Multichannel Analyzer systems are being used which utilize charge coupled devices, cost tens of thousands of dollars, are somewhat delicate, and usually require cooling. We have developed two rugged instruments using …

Superplastic Forming System Design, Keith Bain

Honors Capstone Projects and Theses

No abstract provided.

Study Of Single-Fiber Fiber Optic Lever Microphone, Trung Duc Nguyen

Electrical & Computer Engineering Theses & Dissertations

Fiber optic sensors are widely used in today's technological applications, providing many advantages that conventional sensors lack. In particular, there is a demand in hypersonic applications to develop microphones to measure acoustic pressure that performs in high temperature and noisy surroundings. This thesis analyzes fiber optic lever microphones (FOLM), since they perform at high temperatures. An FOLM system is an intensity modulated sensor, which is simple to implement and is small in size. Two models of the FOLM have been fabricated and calibrated. The first model uses a seven-element fiber array while the second uses a single-fiber to transmit and …

Fiber Enhanced Viscoelastic Damping Polymers And Their Application To Passive Vibration Control, Houchun Xia

Mechanical & Aerospace Engineering Theses & Dissertations

A new composite damping material is investigated, which consists of a viscoelastic matrix and high elastic modulus fiber inclusions. This fiber enhanced viscoelastic damping polymer is intended to be applied to light-weight flexible structures as surface treatment for passive vibration control. A desirable packing geometry for the composite material is proposed, which is expected to produce maximum shear strain in the viscoelastic damping matrix. Subsequently, a micromechanical model is established in which the effect of fiber segment length and relative motion between neighboring fibers are taken into account. Based on this model, closed form expressions for the effective storage and …

Silicon Carbide/Electroless Nickel Composite Plating For Aluminum Substrates, Ben Charbit

Masters Theses

The effectiveness of producing a composite coating by suspending micron-sized particles in an electroless nickel bath while plating a 2024T4 aluminum alloy part was studied. The variation in the count of particles trapped in the nickel coating due to changes in the particle size, concentration of the particles in the bath, and the substrate surface texture was also studied. Particle sizes of 1 micron and 10 microns, concentrations of 15 gr/lt and 30 gr/lt, and polished and blasted textures were used. It was found that this technique is an effective way to produce composite coatings rendering a high number of …

Measurement Of The Coefficient Of Thermal Expansion Of Superconducting Thin Films Using Powder X-Ray Diffraction, Biju Chandran, R. Calvin Goforth, S. Nasrazadani

Journal of the Arkansas Academy of Science

The High Density Electronics Center (HiDEC) at the University of Arkansas, Fayetteville is developing the technology for High Temperature Superconductor Multi-Chip Modules (HTSC-MCM's). As part of this work, we are looking at the mechanical properties of HTSC materials. An important mechanical property which influences the mechanical integrity of the hybrid MCMis the coefficient of thermal expansion (CTE) of the HTSC films. As a first step in developing a procedure for the determination of the CTE of HTSC materials, the lattice parameters and the CTE of an alpha-alumina substrate have been determined by powder x-ray diffraction technique. An extension of this …

Micromechanics Of Granular Materials And Its Relation To Wave Velocity, Tarun K. Agarwal

Civil & Environmental Engineering Theses & Dissertations

The macro characters of the granular materials depend upon micromechanical parameters such as the void ratio, particle shape, contact force distribution, and initial state of the fabric of the assembly. Since it is difficult to evaluate these internal parameters from laboratory experiments, a macro measure is desired which depends directly on these internal parameters. One such measure has been shown to be dynamic shear modulus but it was incomplete in predicting directional changes in the internal parameters. Therefore, it is hypothesized here that the complete elastic moduli matrix will have more direct information about the internal parameters, especially the dynamic …

Finite Element Analysis Of Structures With Constrained Viscoelastic Layer Damping, Yung Chen

Mechanical & Aerospace Engineering Theses & Dissertations

It has been demonstrated that constrained viscoelastic layer damping treatments provide an effective means of passive control for structural vibration. These treatments dissipate vibrational energy by inducing shear strain in a thin layer of viscoelastic material. Our interest is in adding passive damping to a structure as an augmentation to active control. For such applications it is desirable to achieve high damping performance in a given frequency range with a minimum of added weight. Most damping treatments employ spatially continuous constraining layers over the entire viscoelastic layer. Plunkett and Lee have shown that the effectiveness of the damping treatment can …

A Systematic Procedure For The Analysis And Design Of Deployable Space Structures, Praveen Kumar

Mechanical & Aerospace Engineering Theses & Dissertations

An integrated graph theory and a symmetry-based approach have been developed for the type synthesis of deployable truss structures. Using this systematic approach, a bay of a deployable structure may be looked upon as being built around an axis or a plane of symmetry, including anti-symmetry. By providing a fictitious joint along this axis, the problem of structural design and analysis can be reduced to the study of one plane or face of the given structure. Each face is considered to be an assemblage of structural links connected by joints which form a closed kinematic chain. The conventional graph representation …

Behavior Of Ductile Materials Under Impulsive Loading, M. Y. Brunner

Tanzania Journal of Engineering and Technology (TJET)

Ductile materials under dynamic loading are known to be able to absorb energy and thereby delay or even prevent structural failure. This paper is concerned with such behaviour in the case of impulsive loads of short duration. It is shown that even when the feared, unstable, labile condition is attained, failure may not necessarily occur. This behaviour is particularly impressive for structures with large mass, because it is essentially the mass which slows down the attainment of the failure strains. If the impulsive load dies away quickly enough, the constant plastic resistance will be adequate to bring the increasing deformations …

Relationship Between Magnetic Ageing, Metallographic Evidence Of Ageing And Composition For Cold Rolled Si-Fe Electrical Sheets, J .V .Tesha

Tanzania Journal of Engineering and Technology (TJET)

The cold rolled Si-Fe sheets used for the production of the current cores for electricity meters suffer from ageing which causes an irreversible change in the magnetic properties. The ageing process is due to the precipitation of mixed iron silicon carbides in the microstructure. There exists already a thermal treatment and magnetic properties measurements method to detect the susceptibility to ageing. This requires a minimum of 1000 hours. In order to find the correlation between magnetic ageing, composition and metallographical evidence of ageing, different Si-Fe sheet compositions were investigated using the optical microscope to observe the time to appearance of …

Effect Of The Variations Of The Mobile Dislocation Density On The Thermally Activated Cyclic Deformation Behavior, J. S. Mshana

Tanzania Journal of Engineering and Technology (TJET)

The application of the transition state theory of rate processes to describe tension-tension, strain controlled cyclic deformation BEHAVIOUR was extended to describe the effect of the variations of the mobile dislocation density on the cyclic deformation BEHAVIOUR. It was shown from the derived constitutive relation that due to the net increase in the mobile dislocation density during strain controlled cyclic deformation the stress change per cycle (or in function of time) increases.