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Articles 121 - 150 of 3185

Full-Text Articles in Materials Science and Engineering

Enhancing Aqueous Solubility Of A Psoralen Derivative Via Cyclodextrin Inclusion Complexation : In Silico And In Vitro Study, Gulzaib Basharat, Saba Ali, Pattharamon Chaikhun, Choosak Jaroenrit, Kuakarun Krusong, Thanthapatra Bunchuay, Tanatorn Khotavivattana, Thanyada Rungrotmongkol Jan 2026

Enhancing Aqueous Solubility Of A Psoralen Derivative Via Cyclodextrin Inclusion Complexation : In Silico And In Vitro Study, Gulzaib Basharat, Saba Ali, Pattharamon Chaikhun, Choosak Jaroenrit, Kuakarun Krusong, Thanthapatra Bunchuay, Tanatorn Khotavivattana, Thanyada Rungrotmongkol

Journal of Metals, Materials and Minerals

N-(4-Bromobenzoyl)-8-methoxypsoralen-4-amine (BNB) is a psoralen derivative with potent cytotoxic activity against breast cancer cells but with limited pharmaceutical application and therapeutic potential due to its extremely low aqueous solubility. To overcome this limitation, β-cyclodextrin (βCD) and its derivatives dimethyl-βCD (DMβCD), hydroxypropyl-βCD (HPβCD), and sulfobutylether-βCD (SBEβCD) were investigated as carriers to enhance BNB's aqueous solubility via cyclodextrin inclusion complexation. A combined computational–experimental strategy was employed, integrating molecular docking, 500-ns all-atom molecular dynamics simulations in quintuplicate runs (2.5 µs in total), and experimental validation by phase solubility analysis, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC). Docking and simulations revealed …


The Performance Of The Heat Affected Zone Of 9% Ni Steel Narrow Gap Joint Performed By The Gmaw Process With Rotating Electrode, Jorge Carlos Ferreira Jorge, Jeferson Frederico Monteiro Costa, Matheus Campolina Mendes, Luís Felipe Guimarães De Souza, Hiron Akira Yamada Magalhães, Leonardo Sales Araújo Jan 2026

The Performance Of The Heat Affected Zone Of 9% Ni Steel Narrow Gap Joint Performed By The Gmaw Process With Rotating Electrode, Jorge Carlos Ferreira Jorge, Jeferson Frederico Monteiro Costa, Matheus Campolina Mendes, Luís Felipe Guimarães De Souza, Hiron Akira Yamada Magalhães, Leonardo Sales Araújo

Journal of Metals, Materials and Minerals

This work investigates the mechanical properties and microstructural evolution of the heat-affected zone of 9% Ni steel narrow-gap welded joints produced by the GMAW process with a rotating electrode, since no literature on this subject is available. This process is an innovation of the GMAW process, which permits narrow gap welding because the circular motion of the electrode overcomes the main issue of the sidewall's lack of fusion observed in the conventional process. However, the rotation movement of the electric arc imposes a higher peak temperature at the heat affected zone, which can negatively affect the mechanical properties. The joints …


Synthesis And Characterization Of New Graft Copolymers Based On Ozonized Polyethylene: Comparative Approach Between Mass And Solution Grafting, Mostapha Karaoui, Samira Kharchouf, Houda El Yakoubi, Kaouthar Boumane, Mohammed Assouag Jan 2026

Synthesis And Characterization Of New Graft Copolymers Based On Ozonized Polyethylene: Comparative Approach Between Mass And Solution Grafting, Mostapha Karaoui, Samira Kharchouf, Houda El Yakoubi, Kaouthar Boumane, Mohammed Assouag

Journal of Metals, Materials and Minerals

New graft copolymers were developed from low-density polyethylene (LDPE) and high-density polyethylene (HDPE) following an initial ozonation step to introduce reactive functional groups onto the polymer backbone. Among the two polymers, LDPE demonstrated superior susceptibility to ozonation, making it the preferred substrate for subsequent grafting. Grafting was then performed primarily on ozonized LDPE using various functional monomers, including acrylic acid (AA), 4-vinylpyridine (4VP), acrylonitrile (AN), chloromethylstyrene (CMS), as well as copolymers such as AA–vinylphosphonic acid (AA-co-VPA) and AN–vinylphosphonic acid (AN-co-VPA). Grafting was carried out using both solution and melt techniques. The resulting materials were characterized by elemental analysis and Fourier …


Enhanced Red Emission Of Gd2moo6:Eu Phosphor-In-Glass Embedded In Sio2-Teo2-Na2o-Bao Matrix For Solid-State Lighting, Patarawagee Yasaka, Winut Wongwan, Seubsakun Khondara, Jakrapong Kaewkhao Jan 2026

Enhanced Red Emission Of Gd2moo6:Eu Phosphor-In-Glass Embedded In Sio2-Teo2-Na2o-Bao Matrix For Solid-State Lighting, Patarawagee Yasaka, Winut Wongwan, Seubsakun Khondara, Jakrapong Kaewkhao

Journal of Metals, Materials and Minerals

Gd2MoO6:Eu3+ phosphor-in-glass (PIG) composites were synthesized by a microwave-assisted melting technique using a 50SiO2:20TeO2:15Na2O:15BaO glass matrix containing 0.00 wt% to 10.00 wt% phosphor. Their structural, optical, and luminescent properties were systematically investigated. X-ray diffraction confirmed the formation of crystalline Gd2MoO6 phases, which became prominent at 5.00 wt% and 10.00 wt%, indicating partial crystallization within the glass network. The density and refractive index increased from 3.621 g∙cm‒3 to 3.774 g∙cm‒3 and 1.535 to 1.692 with higher phosphor loading, suggesting a more compact structure. Absorption spectra showed four characteristic Eu3+ bands at 464 nm, 534 nm, 2088 nm, and 2203 nm, while …


Hybrid Interface Effect Of G-C3n4/Zno Nanocomposites On The Photoelectrochemical Cathodic Protection Of 304 Stainless Steel In Chloride Solution, Htet Yadanar Soe, Thanate Na Wichean, Jularpar Sunttiprapar, Parichart Chaum, Gasidit Panomsuwan, Oratai Jongprateep, Ratchatee Techapiesancharoenkij Jan 2026

Hybrid Interface Effect Of G-C3n4/Zno Nanocomposites On The Photoelectrochemical Cathodic Protection Of 304 Stainless Steel In Chloride Solution, Htet Yadanar Soe, Thanate Na Wichean, Jularpar Sunttiprapar, Parichart Chaum, Gasidit Panomsuwan, Oratai Jongprateep, Ratchatee Techapiesancharoenkij

Journal of Metals, Materials and Minerals

The development of efficient and environmentally friendly corrosion protection systems for metals in aggressive environments has become a critical area of research, particularly for stainless steel used in marine and industrial applications. In this study, a series of graphitic carbon nitride (g-C3N4) and zinc oxide (ZnO) composites with varying g-C3N4 weight ratios (10 wt% and 30 wt%), are integrated to form heterojunction structures with enhanced charge separation and interfacial activity. The g-C3N4/ ZnO (ZCN) composite thin films were prepared using a facile thermal mixing method and were characterized using XRD, SEM, BET, FTIR, UV-Vis, and PL to confirm their structural, …


Mechanical And Microstructural Characterization Of Tib2/Zro2 Reinforced Al5052 Nanocomposites For Structural Applications, Saumy Agarwal, Satnam Singh Jan 2026

Mechanical And Microstructural Characterization Of Tib2/Zro2 Reinforced Al5052 Nanocomposites For Structural Applications, Saumy Agarwal, Satnam Singh

Journal of Metals, Materials and Minerals

This study investigates the fabrication and mechanical characterization of Al5052 composites reinforced with nanosized TiB2 and ZrO2 particles via stir casting. Al5052 was chosen for its high strength-to-weight ratio and corrosion resistance, making it suitable for marine and automotive applications. The addition of hard ceramic reinforcements aimed to enhance mechanical properties without severely affecting ductility. Composite samples were tested as per ASTM standards. SEM analysis confirmed sound metallurgical bonding and generally uniform particle distribution. Density tests showed slight differences between theoretical and experimental values, with porosity generally increasing with reinforcement addition, attributed to particle agglomeration at higher loadings. Mechanical testing …


Green Synthesis And Optimized Annealing Temperature Effects On Zinc Oxide Nanoparticles Using Mango Peel Extract, Supamas Wirunchit, Natchayaporn Sakulpeeb, Woradech Meedech, Sutee Chutipaijit, Wantana Koetniyom Jan 2026

Green Synthesis And Optimized Annealing Temperature Effects On Zinc Oxide Nanoparticles Using Mango Peel Extract, Supamas Wirunchit, Natchayaporn Sakulpeeb, Woradech Meedech, Sutee Chutipaijit, Wantana Koetniyom

Journal of Metals, Materials and Minerals

This study presents the green synthesis of zinc oxide nanoparticles (ZnO-NPs) using mango peel extract (MgE) as a natural reducing and stabilizing agent. Phytochemical extraction was performed with deionized water, ethanol, and methanol for 1 h to 5 h, with deionized water at 4 h yielding the highest flavonoid content. Using zinc nitrate as a precursor, 25 mL of MgE successfully facilitated the synthesis of ZnO-NPs (ZnO-25MgE). It was found that annealing temperature at 400℃ for 6 h produced pure ZnO. The obtained nanoparticles were characterized by X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and field emission scanning electron microscopy …


The Effect Of Granule Composition On The Densification And Strength Of Two Different Compacted 92% Aluminas, Ryan Mccuiston, Kritkaew Somton Jan 2026

The Effect Of Granule Composition On The Densification And Strength Of Two Different Compacted 92% Aluminas, Ryan Mccuiston, Kritkaew Somton

Journal of Metals, Materials and Minerals

High-alumina (Al2O3) ceramics are an important, but sometimes overlooked industrial material. Two 92% alumina spray-dried granules, which contained different sintering aid compositions, were studied. The two alumina granules, called MT and JP, were die compacted to form bend bars and heated at temperatures from 200℃ to 1600℃. The effect of the sintering aid composition on the shrinkage, density, and fracture strength of samples were investigated. It was found that MT samples had a lower density than the JP samples up to 1100℃, due to a greater weight loss following binder removal.  However, between 1200℃ to 1600℃, the MT samples had …


Eco-Friendly Pva-Walnut Shell-Based Triboelectric Nanogenerator For Biomechanical Energy Harvesting And Self-Powered Touch Sensing, Sabita Tripathy, Gayatri Mohapatra, Arjun Kumar, Manoj Kumar Debnath Jan 2026

Eco-Friendly Pva-Walnut Shell-Based Triboelectric Nanogenerator For Biomechanical Energy Harvesting And Self-Powered Touch Sensing, Sabita Tripathy, Gayatri Mohapatra, Arjun Kumar, Manoj Kumar Debnath

Journal of Metals, Materials and Minerals

The growing demand for sustainable power in wearable electronics necessitates eco-friendly energy harvesting alternatives. Herein, a polyvinyl alcohol-walnut shell (PVA-WS) composite was developed as a biodegradable triboelectric active layer for a single-electrode triboelectric nanogenerator (TENG). Walnut shell powder, a lignocellulosic agricultural byproduct, was incorporated into PVA at an optimised 3 wt%, enhancing surface micro-roughness and charge trapping capability as confirmed by SEM and XRD analyses. The fabricated device yielded a peak output voltage of 130 V, short-circuit current of 390 nA, and maximum power of 20 μW at 500 MΩ under 1 Hz excitation, while also successfully harvesting biomechanical energy …


Surface Characteristics Of Montmorillonite Reinforced Cellulose Membranes Derived From Pineapple Waste, Naufal Rizky Amasda, Heru Suryanto, Aminnudin Aminuddin, Uun Yanuhar, Nanda Lidya Cinta Aulia Sari, Agus Suyetno, Komarudin Komarudin, Fajar Nusantara, Gaguk Jatisukamto, Aulia Surya Ramadhan Jan 2026

Surface Characteristics Of Montmorillonite Reinforced Cellulose Membranes Derived From Pineapple Waste, Naufal Rizky Amasda, Heru Suryanto, Aminnudin Aminuddin, Uun Yanuhar, Nanda Lidya Cinta Aulia Sari, Agus Suyetno, Komarudin Komarudin, Fajar Nusantara, Gaguk Jatisukamto, Aulia Surya Ramadhan

Journal of Metals, Materials and Minerals

This study aims to investigate the effect of montmorillonite on the surface characteristics and porosity of bacterial nanocellulose (BNC) membranes derived from pineapple peel waste. The bacterial cellulose was synthesized using Acetobacter xylinum using pineapple peel extract as medium component. Bacterial nanocellulose membrane (BNC) was obtained by crushing and homogenizing bacterial cellulose in a high-pressure homogenizer. BNC membrane was reinforced with montmorillonite content of 2 wt% to 8 wt%. The membrane was characterized for its properties using SEM, FTIR, surface roughness tester, tensile tester, water holding capacity test, and BET analysis. The results showed that montmorillonite was well-dispersed within BNC …


Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala Jan 2026

Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala

Masters Theses

"This research explores the development of advanced steel grades manufactured through Castrip® twin-roll thin strip casting technology, with particular attention to non-grain-oriented electrical Si-Steels (NGOES) and carbide-free bainitic (CFB) steels. The Castrip® process offers a near-net-shape route for producing thin steel strips, which greatly decreases the number of processing stages, lowers energy demand, and reduces carbon dioxide emissions when compared with traditional steel production methods.

In the NGOES part of the study, several industrial Fe–Si steel compositions were cold rolled to final thicknesses ranging from 0.35 mm to 0.15 mm. These materials were then exposed to short-duration continuous annealing at …


Synthesis And Photoluminescence Properties Of Graphene Quantum Dots Prepared Via Carbonization Under Pressure Reduction, Sutthipoj Wongrerkdee, Pichitchai Pimpang Jan 2026

Synthesis And Photoluminescence Properties Of Graphene Quantum Dots Prepared Via Carbonization Under Pressure Reduction, Sutthipoj Wongrerkdee, Pichitchai Pimpang

Journal of Metals, Materials and Minerals

This study reports the synthesis of graphene quantum dots (GQDs) via a bottom-up carbonization approach using citric acid as a precursor under various reduced pressure conditions. The carbonization process was carried out at 250℃ in an ethanol medium, with atmospheric pressures ranging from normal to 20 inHg below atmospheric pressure. The effects of pressure reduction on the size and optical properties of GQDs were systematically investigated. Dynamic light scattering (DLS), UV–Vis spectroscopy, and fluorescence spectroscopy revealed that pressure reduction during synthesis decreased GQDs size and induced a blue-shift in both absorption and emission spectra. The optical bandgap of GQDs was …


Development Of 4-Vinylbenzyl Chloride (Vbc) Grafted Onto Branched Polyethylenimine (Pei) Onto Bacterial Cellulose Sheet By Gamma-Induced Irradiation Technique For Cu Ion Adsorption, Methinee Wongwai, Supitchaya Kulratkitiwong, Thitirat Rattanawongwiboon, Sarute Ummartyotin Jan 2026

Development Of 4-Vinylbenzyl Chloride (Vbc) Grafted Onto Branched Polyethylenimine (Pei) Onto Bacterial Cellulose Sheet By Gamma-Induced Irradiation Technique For Cu Ion Adsorption, Methinee Wongwai, Supitchaya Kulratkitiwong, Thitirat Rattanawongwiboon, Sarute Ummartyotin

Journal of Metals, Materials and Minerals

Bacterial cellulose extracted and purified from Nata de coco was employed as a platform for Cu2+ ion adsorption. 4-vinylbenzyl chloride (VBC) was successfully grafted at the hydroxyl position by using gamma irradiation. The optimum was typically related to VBC concentration of 2% (v/v) and a radiation dose of 50 kGy. FTIR significantly reported the functional group of C-Cl related to VBC. No change of crystallinity and morphology was observed. The thermal decomposition was stable up to 200℃. The modification of branched polyethylenimine (PEI) was prepared in order to change the functionality to N‒H stretching. This was expected to adsorb Cu2+ …


High Temperature Storage Reliability Of Cu Pillar Flip Chip Interconnects, Kachain Worapakdee, Anusara Srisrual Jan 2026

High Temperature Storage Reliability Of Cu Pillar Flip Chip Interconnects, Kachain Worapakdee, Anusara Srisrual

Journal of Metals, Materials and Minerals

The Cu pillar flip chip is currently designed and used in the optic communication device that it has exhibited low reliability at high temperature. This paper aims to report the reliability of Cu pillar flip chip assembled on electronics board for a new optoelectronic product subjected to high temperature storage testing. The test was performed at 150℃ isothermal condition with the various storage times up to 2000 h. The aged samples were characterized with scanning acoustics microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Two types of intermetallic compounds (IMCs) were found at beside of the Cu pillar i.e. …


Simplified Function For Predicting Superconducting Critical Temperature, Pakin Tasee, Nattawut Natkunlaphat, Udomsilp Pinsook Jan 2026

Simplified Function For Predicting Superconducting Critical Temperature, Pakin Tasee, Nattawut Natkunlaphat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

Currently, there is intense competition to develop models that can accurately estimate the critical temperature across a wide range of superconductors, while striving for straightforward derivations and comprehensive predictions. In this work, we present an approach to determining the critical temperature based on the linearized Eliashberg gap equations employing the bandwidth model. To verify the accuracy of our model, we collect Eliashberg spectral functions from various independent studies, compute the necessary parameters, and solve the Eliashberg gap equations numerically to obtain the exact solutions, along with utilizing the modified Allen-Dynes equation. The findings suggest that both models are in good …


An Integrated Experimental–Numerical Approach For Characterizing Deformation Behavior Of High-Strength Steels, Weerapong Julsri, Apichat Sanrutsadakorn, Vitoon Uthaisangsuk Jan 2026

An Integrated Experimental–Numerical Approach For Characterizing Deformation Behavior Of High-Strength Steels, Weerapong Julsri, Apichat Sanrutsadakorn, Vitoon Uthaisangsuk

Journal of Metals, Materials and Minerals

This study aims to establish an integrated experimental–numerical framework for characterizing the deformation behavior of DP590 high-strength steel sheet. The framework combines experimental uniaxial tensile and Nakajima tests with finite element (FE) simulations to provide a comprehensive assessment of forming limits and fracture behavior. Forming limit curves (FLCs) and forming limit stress curves (FLSCs) were determined with the integrated approach and then validated numerically using the Hill’48 yield criterion together with both Swift and Voce hardening laws. Model calibration incorporated experimental data on directional mechanical properties to ensure that material anisotropy was accurately represented. The FE simulations demonstrated strong agreement …


Controlled Release Of Holy Basil Essential Oil Nanoemulsion Encapsulated In Gelatin/ Carboxymethyl Cellulose Hydrogel For Wound Care, Shehbaz Ameer, Pranut Potiyaraj, Tu Minh Tran Vo Jan 2026

Controlled Release Of Holy Basil Essential Oil Nanoemulsion Encapsulated In Gelatin/ Carboxymethyl Cellulose Hydrogel For Wound Care, Shehbaz Ameer, Pranut Potiyaraj, Tu Minh Tran Vo

Journal of Metals, Materials and Minerals

Holy basil essential oil (HBEO) is a therapeutic agent recognized for its antioxidant, anti-inflammatory, and wound-healing properties. However, its clinical use is limited by poor aqueous solubility, volatility, and instability. Nanoemulsion (NE) is an effective strategy to overcome these limitations. In this study, 1% HBEO in 0.5% polyvinyl alcohol (PVA) aqueous solution formulation yielded nanosized droplets (182±3 nm, PDI = 0.286) and showed sustained release, with 92% drug release over 30 h, compared to the rapid release for 1% HBEO in pure water. To further enhance stability and biocompatibility, the HBEO nanoemulsion (HBEONE) was incorporated into a glutaraldehyde (GA) crosslinked …


Novel Eco-Friendly Composites: Crotalaria Pallida (Cp) Fiber Reinforced Guar Gum/ Polyvinyl Alcohol Blends For Enhanced Mechanical And Thermal Properties, Tirupati Rao Bantu, Renjis T. Tom, Delse P. Sebasian, Anitha C. Kumar Jan 2026

Novel Eco-Friendly Composites: Crotalaria Pallida (Cp) Fiber Reinforced Guar Gum/ Polyvinyl Alcohol Blends For Enhanced Mechanical And Thermal Properties, Tirupati Rao Bantu, Renjis T. Tom, Delse P. Sebasian, Anitha C. Kumar

Journal of Metals, Materials and Minerals

Eco-friendly composites exhibit promising applications in wound dressings, tissue engineering, sustainable packaging, and environmental cleanup. This study investigates the development of novel biodegradable composites utilizing guar gum (GG), polyvinyl alcohol (PVA), and Crotalaria pallida (CP) fibers, along with wood and nanocellulose, and their characterization. The integration of natural and synthetic polymers with plant fibers enhances mechanical strength, thermal stability, and water resistance. In this study, different loadings of CP material (0.0 g, 0.50 g, 0.75 g, and 1.0 g) and constant amounts of GG and PVA were used to fabricate hybrid films. Fourier Transform Infrared Spectroscopy (FT-IR) analysis revealed significant …


Carbon Precipitation On Metal Nanostructures And Diamond Surfaces, Komkrit Rientong, Akkarach Sukserm, Nattakarn Suntornwipat, Udomsilp Pinsook Jan 2026

Carbon Precipitation On Metal Nanostructures And Diamond Surfaces, Komkrit Rientong, Akkarach Sukserm, Nattakarn Suntornwipat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

The interaction between diamond and a nickel (Ni) layer plays a crucial role in understanding the formation of graphene and its energy dynamics on metal-diamond substrates. In this study, we investigate the optimal positions of graphene relative to a catalyst layer on diamond by analyzing total energies obtained from self-consistent field (SCF) calculations using Quantum ESPRESSO. The structures of graphene, diamond (100), and the catalyst layers were constructed and simulated both individually and in combination. Energy comparisons between the combined structures and the sum of their individual components were conducted to identify favorable graphene positions. Our simulations show that graphene …


Zinc Oxide Functionalized Biochar From Rambutan Wood As A Novel Material To Utilize An Agricultural Waste In Thailand, Suchinda Vongsetskul Vongsetskul, Waraporn Thepthong, Supawan Kanyawilas, Narong Chanlek, Ratana Charoenwattanasatien, Wutthikrai Busayaporn, Thammasit Vongsetskul Jan 2026

Zinc Oxide Functionalized Biochar From Rambutan Wood As A Novel Material To Utilize An Agricultural Waste In Thailand, Suchinda Vongsetskul Vongsetskul, Waraporn Thepthong, Supawan Kanyawilas, Narong Chanlek, Ratana Charoenwattanasatien, Wutthikrai Busayaporn, Thammasit Vongsetskul

Journal of Metals, Materials and Minerals

Zinc oxide-functionalized biochar (biochar-ZnO) from rambutan wood, an agricultural waste, was prepared to increase a value of biochar from rambutan, an important economic fruit crop in Thailand, for the first time. Biochar-ZnO was synthesized by a sol-gel process. X-ray diffraction (XRD) spectra suggest that the biochar consists of amorphous carbon mainly and confirm the success of zinc oxide functionalization on the biochar surface. The crystal structure of zinc oxide is hexagonal Wurtzite. The diameter of zinc oxide particles is ~20 nm. Thermogravimetric (TGA) thermograms indicate the success of biochar-ZnO preparation. A weight percentage of zinc oxide in the composite is …


Finite Element Simulation Of Surface Repair Welding Of Grade R260 Railway Rails Using Thermite Welding, Werayoot Lahamornchaiyakul, Saksit Chuenchomnakjad, Thongchai Khrueaphue, Parinyawatr Dhinnabutra Jan 2026

Finite Element Simulation Of Surface Repair Welding Of Grade R260 Railway Rails Using Thermite Welding, Werayoot Lahamornchaiyakul, Saksit Chuenchomnakjad, Thongchai Khrueaphue, Parinyawatr Dhinnabutra

Journal of Metals, Materials and Minerals

Railway rails subjected to repetitive wheel-rail contact loads experience surface damage, including shallow cracks, groove wear, and material loss. Conventional arc welding repair presents limitations in costs, repair time, and quality consistency. This study investigates thermite welding for surface repair of pearlitic rail steel grade R260, emphasizing the effects of mold overflow configuration on thermal behavior, molten metal flow, and weld quality. A finite element framework incorporating thermal-fluid coupling was developed to simulate temperature distribution and molten metal penetration. Three mold overflow configurations were evaluated: overflow at the wear groove outer edge (Case 1), near the pouring gate (Case 2), …


Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely Jan 2026

Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely

Materials Science and Engineering Faculty Research & Creative Works

All-d-metal Heusler alloys are emerging functional materials in which magnetic ordering, lattice distortion, and mechanical behavior are strongly coupled through d–d electronic interactions. This study systematically investigates the structural, thermal, magnetic, and mechanical properties of Mn₂FeCu synthesized within a Heusler-type compositional framework. SEM/EDS revealed a dual-phase FCC-based microstructure consisting of Mn–Fe–rich and Mn–Cu–rich domains, while XRD confirmed FCC symmetry with compositional partitioning rather than full L2₁ ordering. Differential scanning calorimetry identified partial melting of the Cu-rich phase near ~ 900 °C. Dilatometry showed a thermoelastic FCC → FCT transformation at ~ 770–780 °C with a recoverable strain of ~ 0.067%. …


Modeling Of Transformation Temperatures In Cast Martensitic Stainless Steels-Ca6nm: Effects Of Composition, Heating Rate, And Grain Size, Ugochukwu Agbedo, Mario Buchely, Laura Bartlett, Caelan Kennedy Jan 2026

Modeling Of Transformation Temperatures In Cast Martensitic Stainless Steels-Ca6nm: Effects Of Composition, Heating Rate, And Grain Size, Ugochukwu Agbedo, Mario Buchely, Laura Bartlett, Caelan Kennedy

Materials Science and Engineering Faculty Research & Creative Works

Accurate prediction of the critical transformation temperatures Ac1 and Ac3 is one of the essential factors in the heat treatment of CA6NM cast martensitic stainless steel. In this study, the influence of alloy composition, heating rate, and prior austenite grain size on the critical temperatures was quantified using dilatometric measurements and statistical modeling. Six heat treatment conditions produced prior austenite grain sizes ranging from ~75 to 247 µm. Experimental results showed that grain size variations produced only minor changes in Ac1 and Ac3, indicating a weak dependence of transformation temperatures on prior austenite grain size within the investigated range. In …


Multiphysics Simulation And Experimental Validation Of Phase Transformation And Hardness In Jominy End-Quenched Low-Alloy Steels, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. A. Athavale, A. Kumar Jan 2026

Multiphysics Simulation And Experimental Validation Of Phase Transformation And Hardness In Jominy End-Quenched Low-Alloy Steels, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. A. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

High-volume industrial continuous hot-rolled steel heat treatment processes involve sophisticated multi-phase modeling. The performance of a given process can be optimized by coupling phase transformation kinetics with the cooling conditions of the process. This study develops a multiphysics model to simulate an intensive quenching process for steel, which is inherently transient and highly dependent on numerous parameters. The simulated object was a Jominy end-quenched specimen geometry using two commercial steels, AISI 4130 and AISI 4140, with the goal of transferring a verified methodology to the heat treatment process for industrial heavy-section products (bars, slabs). The simulation employs thermal, mechanical, and …


Effect Of Complex Alloying Elements On Oxide Scale Formation And Water-Jet Descaling Performance On Continuously Cast Low-Carbon Steels, Tochukwu P. Ojiako, Tsvetkov Dmitry, Mario Buchely, Haiming Wen, Simon N. Lekakh, Ronald J. O'Malley Jan 2026

Effect Of Complex Alloying Elements On Oxide Scale Formation And Water-Jet Descaling Performance On Continuously Cast Low-Carbon Steels, Tochukwu P. Ojiako, Tsvetkov Dmitry, Mario Buchely, Haiming Wen, Simon N. Lekakh, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

The formation and evolution of oxide scale in contact with mold flux during continuous casting, subsequent reheating, and hydraulic descaling are strongly governed by steel chemistry. To elucidate the effect of complex alloying elements (Si, Mn, and Cr), two industrially produced continuously cast low-carbon steel grades for manufacturing stamped parts (a base and alloyed steel grade) were investigated. The objective was to determine how alloying elements influence oxidation behavior, scale morphology, interfacial adhesion, and water-jet descaling efficiency. Continuously cast slab specimens were subjected to controlled thermal and atmospheric oxidation cycles simulating multistage industrial practice. Three initial surface conditions (industrial as-cast, …


The Effects Of Mold Flux Contamination On Oxide Scale Formation And Hydro-Descaling Efficiency During Steel Processing, Tochukwu Princewill Ojiako, Richard Osei, Mario Buchely, Haiming Wen, Simon Lekakh, Ronald O'Malley Jan 2026

The Effects Of Mold Flux Contamination On Oxide Scale Formation And Hydro-Descaling Efficiency During Steel Processing, Tochukwu Princewill Ojiako, Richard Osei, Mario Buchely, Haiming Wen, Simon Lekakh, Ronald O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Oxide scale formation during thin-slab continuous casting has a complex structure, which is influenced by mold flux contamination, that modifies interfacial reactions during solidification, subsequent reheating, and descaling. While individual aspects of the oxidation behavior of carbon steel have been previously examined, the synergetic effects of mold flux contamination during continuous casting and subsequent reheating on scale modification and the efficiency of hydraulic descaling remain inadequately studied. This study quantitatively examines the effect of flux composition on oxide scale evolution, adhesion, and hydraulic removal in low-carbon steel under simulated industrial conditions. Slab samples with as-cast, cleaned, and flux-coated surfaces were …


The Efficacy Of Hybrid Manufacturing For High Stress Automotive Parts, Logan Trimmer Jan 2026

The Efficacy Of Hybrid Manufacturing For High Stress Automotive Parts, Logan Trimmer

Harrisburg University Other Works

Presentation covering the broad strokes of the project. The goal was to prove the viability of hybrid/additive manufacturing for high stress automotive applications. This project focused on recreating a piston from an old engine to examine if hybrid manufacturing could be used for such applications. On a small scale, hybrid manufacturing was able to be more cost effective if the costs of the equipment and electricity were ignored. The decision to ignore those costs came from the inability to find accurate prices for industrial casting.


The Efficacy Of Hybrid Manufacturing For High Stress Automotive Components, Logan Trimmer Jan 2026

The Efficacy Of Hybrid Manufacturing For High Stress Automotive Components, Logan Trimmer

Harrisburg University Other Works

The goal of this research was to establish the viability of using hybrid manufacturing for automotive applications. By verifying that high-stress components can be created, it can be assumed that any other lower stress part could be made to match the strength requirements. A limiting factor of adoption for hybrid manufacturing is how new the technology is. Studies on time and cost were performed allowing for comparisons with traditional manufacturing technologies (casting, forging, milling) used in automotive applications. This research utilized a Haas Automation UMC750 5-axis CNC mill with a Meltio laser wire direct energy deposition attachment. Fusion 360 was …


Critical Parameters Controlling Oxide Scale Formation And Hydro-Descaling Efficiency During Steelmaking, Tochukwu Princewill Ojiako Jan 2026

Critical Parameters Controlling Oxide Scale Formation And Hydro-Descaling Efficiency During Steelmaking, Tochukwu Princewill Ojiako

Doctoral Dissertations

In modern steelmaking, cast slabs are exposed to high-temperature oxidizing environments during secondary cooling, reheating, and hot rolling, resulting in the formation of multilayer oxide scales on the steel surface. These scales interact with mold-flux residues originating from the casting process (CC). The morphology, chemistry, and adhesion of oxide scale strongly influence its removability during high-pressure hydraulic descaling and ultimately determine the surface quality of hot-rolled products. However, the mechanistic relationship between oxide scale evolution, scale-steel interfacial structure, and hydraulic descaling performance remains poorly understood.

This dissertation investigates oxide scale formation, modification, and removal in low-carbon thin-slab steels produced by …


Curing Duration Optimization To Reduce Shrinkage Cracking In One-Part Alkali-Activated Slag Concrete, A. Sadrmomtazi, H. Zanganeh Dec 2025

Curing Duration Optimization To Reduce Shrinkage Cracking In One-Part Alkali-Activated Slag Concrete, A. Sadrmomtazi, H. Zanganeh

Journal of Sustainable Construction Materials and Technologies

The consequences of inadequate curing on one-part alkali-activated slag concrete (O-AAS) performance relative to ordinary Portland cement concrete (OPCC) have been investigated in this research. Prior to exposure to unsaturated conditions, samples underwent initial moist curing for durations ranging from 24 hours to one year. The testing program included compressive strength evaluation, chloride ion transport analysis, and measurement of free and restrained shrinkage. In addition, cylindrical cores were extracted from concrete columns to assess internal strength and chloride penetration resistance. Under unsaturated exposure, O-AAS exhibited a strength-aging phenomenon, with up to a 37% decrease in compressive strength over 360 days, …