Robotics Commons^™

Mechatronics: Fundamentals, Design, Integration, And Validation, Guoming Zhu

Mechatronics

This textbook is a product of Co-DREAM OER (Collaborative Development of Robotics, Mechatronics, and Advanced Manufacturing Open Educational Resources), an initiative funded by the U.S. Department of Education to develop open educational resource textbooks on robotics, mechatronics, and advanced manufacturing processes. The texts are written for students enrolled in 2-year associate’s, 4-year bachelor’s, and graduate-level courses. This specific text has been created by a team of scholars, students, support staff, and other professionals from across the country. It is intended for mechatronics courses for 4-year bachelor’s and graduate-level programs.

Automation And Robotics In Timber Construction Prefabrication, Jason Grabowski, Anish Mandyam, Samuel Mcaraw, Jacob Jander

Discovery Day - Daytona Beach

Robotics and automation have varying degrees of utilization across the construction prefabrication industry. The timber prefabrication industry is uniquely positioned for the implementation of robotics and automation due to the environment being more controlled than most of the construction industry. Current developments are influenced by the evolution of "Construction 4.0/5.0," where the integration of digital technologies and robotics is transforming timber prefabrication from traditional subtractive CNC machining into a highly precise, additive, and collaborative process. The purpose of this project is to conduct a systematic literature review of the state of-the-art and near-future developments of automation and robotics in timber …

Development And Testing Of A Computer Vision Pose Estimation System For Planar Mobile Robots, Andrew Jones

Master's Theses

This thesis details the development and testing of a computer vision-based real-time pose estimation system for differential drive robots. A single camera with a fisheye lens is used to locate ArUco markers placed at fixed locations and attached to robots. Using the OpenCV library, the Perspective-n-Point (PnP) problem is solved to facilitate the transformation of 2-D robot positions in an image to world-frame coordinates. An analytical solution is presented to estimate robot poses based on a single PnP solution, rather than solving the PnP problem for each pose estimate. Pose information is relayed to individual robots using a multi-microcontroller architecture …

Autonomous Vision-Based Litter Collection Rover, Dante Michael Benedetti, Benjamin Scott Tavares, Nathan Heil

Electrical Engineering

This report documents the design, implementation, and testing of an autonomous litter-collection rover developed as a Senior Project Design Lab (EE 460/463/464) at California Polytechnic State University. The rover integrates autonomy, computer vision, embedded real-time control, mecanum-wheel omnidirectional mobility, and a two-degree-of-freedom robotic arm to detect, approach, and collect small ground-level litter such as bottles, wrappers, and paper fragments.

The system uses a two-layer compute architecture: an NVIDIA Jetson Orin Nano running ROS 2 for perception, SLAM, and path planning, paired with an STM32L4A6ZG microcontroller for real-time motor control and odometry. The robot is built on a multi-level aluminum frame …

Design And Parametric Study Of A Mems-Based Reservoir Computer For Reinforcement Learning, Andrew P. Carr

Master's Theses

Single-node reservoir computing (RC) is a hardware-efficient approach to machine learning, leveraging the dynamics of physical systems. In this work, two reinforcement learning algorithms, Q-learning and Proximal Policy Optimization (PPO), are applied to a simulated micro-electro-mechanical system (MEMS)-based reservoir computer to solve both discrete and continuous control tasks. MEMS-based reservoirs are low-power, compact, and their natural frequencies (kHz to MHz) pair well with real-time control loops. To explore the relationship between reservoir dynamics and learning performance, a parametric study is conducted on two reservoir hyperparameters, reservoir size and neuron separation, using CartPole-v1 and MountainCar-v0. The RC successfully learns multiple tasks …

Safe Control Design For Quadruped Locomotion In Unstructured Environments Using Linear Transfer Operators, Sriram Sundar Krishnamoorthy Shankara Narayanan

All Dissertations

Deploying quadruped robots in unstructured, obstacle-rich environments requires control and planning methods that remain safe and reliable despite complex terrain geometry, limited sensing, and inevitable modeling errors. This thesis develops operator-theoretic tools for safe control design of robotic systems using linear transfer operators, with a focus on quadruped locomotion in unstructured environments. The central goal is to develop a unified operator-theoretic framework for safe control design based on the Perron–Frobenius (P–F) and Koopman operators. In particular, the thesis leverages \emph{density functions} to develop safe navigation frameworks in the dual space of densities. In the operator-theoretic perspective, the P–F operator governs …

Optimizing Auv Perception For Competitive Underwater Robotics: Analyzing Performance And Simplicity Of Machine Vision Hardware, Joseph King

Honors Theses

Underwater robotics is a growing field with many practical applications, such as pipeline and offshore structure monitoring, deep sea mining, mine reconnaissance/removal, and marine environmental monitoring. USM’s Robotics Club will participate in the international RoboSub competition, where student-led teams build autonomous underwater vehicles (AUVs) that perform a variety of tasks within a pool requiring camera-based object detection. This project analyzes affordable hardware and software options for providing machine vision to USM’s future RoboSub AUV. The performance of an ESP32-CAM microcontroller, Raspberry Pi 5, and Jetson Orin Nano single-board computers running FOMO and YOLO object detection models was compared. These models …

Tuning And Performance Of Pid Controlled Low Complexity Systems, Timothy Evans

Honors Theses

Proportional integral derivative (PID) controllers are used for precise position and orientation control in systems such as autonomous underwater vehicles (AUVs). This project supports the University of Southern Mississippi’s (USM) Robotics Club’s RoboSub AUV effort by developing, troubleshooting, and manually tuning PID controllers to characterize tracking performance and settling time across systems of increasing complexity. Initially, the project hypothesized that tracking performance would be reduced and settling times would increase as system complexity advanced from one degree-of-freedom (DOF) to two DOF. However, prior research was found that suggests that for small disturbances around an equilibrium state, separate PID-controlled DOFs can …

Identification Of Thruster Faults In Underwater Vehicles By Using Custom Encodings In Spiking Neural Networks, Donovan Gegg

LSU Master's Theses

Autonomous Underwater Vehicles (AUVs) are untethered robotic platforms used for tasks such as seafloor mapping, infrastructure inspection, and environmental monitoring. Recent technological advances have produced smaller, more affordable platforms, broadening access to research teams and small companies alike. This miniaturization comes at the cost of them handling drawbacks associated with a more compact machine such as reduced battery capacity as well as limited processing and sensing capabilities. These constraints make small-sized marine vehicle’s reliability critical as they can cause malfunctions, making the loss of a vehicle more likely. Actuator faults are particularly consequential as unintended and unstable control in an …

Investigation Of Automated 3d Scanning Strategies For Large-Scale Polishing Applications, Casey Egan

Open Access Master's Theses

In automated scanning for industrial refinishing applications, large workpieces often exceed the reach of a single robot base position, and may require the environment to be scanned from multiple locations and stitched to a common reference frame. This thesis compares two robotic scanning workflows for such an object: a full scan that reconstructs the object from a single robot base position, and a segmented scan occurring across multiple simulated robot base positions that are stitched together through fiducial-based localization. The results from both workflows are compared for measurement accuracy of the object's bounding box against known dimensions, position of the …

Swarm Of One: Self-Organization In Multicellular Robots, Trevor Riley Smith

Graduate Theses, Dissertations, and Problem Reports (ETD)

Designing robots traditionally relies on centralized, top-down methods that constrain adaptability and resiliency, producing systems optimized for specific tasks. However, such systems often fail in complex environments, such as extraterrestrial, disaster, or natural settings, where designers cannot foresee every scenario a robot may encounter. Achieving autonomy in these contexts requires robots that are resilient and capable of adapting to the unknown. Multicellular organisms exhibit this adaptability through self-organization, where complex structures and behaviors emerge from local interactions among their cells. Such organisms can be viewed simultaneously as a single entity and a swarm of cooperating cells, i.e., a Swarm-of-One.

This …

Efficient Adaptive Spline-Based Path Planning For In-Space Servicing, Assembly, And Manufacturing Applications, Christian Lozoya

Open Access Theses & Dissertations

Autonomous robotic systems operating in cluttered and partially observed environments require trajectory generation methods that produce smooth and dynamically feasible motion while reacting to locally sensed obstacles. This requirement is especially pronounced for free-flyer and in-space servicing, assembly, and manufacturing (ISAM) platforms, where onboard sensing is sparse, global environmental information is unavailable, and communication or computational resources are constrained. In such settings, motion plans must be updated online using incomplete and rapidly changing local observations, while avoiding excessive replanning that can lead to oscillatory or unstable behavior. Many existing approaches either rely on dense optimization over extended horizons, which is …

Cal Poly (Cp) Legged Robot, Sebastian Barboza, Jonathan Mchale, Isabella Sorensen, Isaac Golan

Mechanical Engineering

The Navy spends $60 billion annually on dangerous ship maintenance performed by sailors. To save lives and resources, the Naval Surface Warfare Center (NSWC) is looking for robots to replace sailors and navigate ships to perform various tasks. Robots with tracks and wheels have been most recently explored by NSWC, however they have encountered significant problems navigating the ships, especially through naval ship doorways with a significant ledge. By using a legged robot, our team hopes to solve these problems and have a robot that can navigate the ship with relative ease and stability.

Optimizing Hip And Knee Assistance For Walking And Sit-To-Stand Transitions: An Intrinsic Muscle Mechanics Based Predictive Approach, Neethan Ratnakumar

Dissertations

As the global population ages, the demand for wearable assistive technologies continues to rise, driven by their potential to enhance mobility and independence in older adults. Effectively designed controllers for lower-limb exoskeletons to assist sit-to-stand (STS) and walking are crucial for delivering efficient, safe, and comfortable assistance during daily activities. Traditionally, controller optimization involves biomechanical modeling and user-specific customization. Musculoskeletal simulations play a central role in this process by providing insights into human-exoskeleton interaction dynamics, thereby informing and refining control strategies.

This work presents a simulation-driven approach for developing exoskeleton controllers for walking and STS using two distinct methods: optimal …

Re-Engaging Driver Attention Using Chatgpt: A Multimodal Study On Stress Impact And Driving Performance, Alaa Zaki Elfiqi

Theses and Dissertations

Driving is considered a complex task that requires continuous focus and attention from the driver. Driving performance can also be impacted by changes in the driver’s stress level. However, limited research explores methods to address this challenge. With the current advances in Large Language Models (LLMs) and their ability to engage in human-like interaction, this study investigates the potential of using ChatGPT, designed to speak Egyptian Arabic, in re-engaging driver attention under different driving scenarios for low-stress and high-stress conditions within a virtual reality (VR) environment driving simulator. Drivers were asked to follow a leading car into two scenarios with …

Human Comfort Modeling, Measurement, And Improvement In Human–Robot Collaboration, Yuchen Yan

All Dissertations

A dissertation is proposed to explore human comfort in human-robot collaboration (HRC) through modeling, prediction, and enhancement methodologies. Human comfort is a crucial yet underexplored factor in HRC, directly influencing task efficiency, trust, and overall collaboration effectiveness. Understanding the influential factors, developing computational models, and refining methods to improve human comfort in HRC are essential steps toward advancing the field of collaborative robotics. To address these challenges, multiple studies have been conducted. A series of experimental studies were performed to investigate how robot motion-based parameters affect human comfort in HRC. These studies examined both analytical comfort modeling approaches and physiological …

Development Of An Embedded Iot Board For Real-Time Floor Estimation Of Autonomous Robots, Carter J. Sorensen

Electronic Theses and Dissertations

As service robots become more prevalent in multi-story environments such as hospitals, hotels, and laboratories, accurate floor-level detection is critical to ensuring operational reliability. Consider a robot tasked with delivering medical samples in a multi-story laboratory. Without accurate feedback, a robot exiting on the wrong floor could introduce delays, disrupt workflows, or compromise sample integrity. Internet of Things (IoT) technologies offer a way to address these risks by providing real-time error detection and corrective capability. However, current IoT-based floor estimation systems often require invasive modifications to building infrastructure—particularly elevator control panels. These approaches introduce challenges related to cost, liability, backward …

Conversational Social Robot, Julianna M. Christopoulos, Mackenzie Goldman, Cece E. Hujanen, Jared Hunter

Mechanical Engineering

Background: Social robots are used in various settings to reduce burden on human workers and expand opportunities for people in need of assistance.

Challenge: Design a humanoid robot head and torso capable of holding conversations and interacting with a user using a LLM and motion. Conversations are limited to discussing Cal Poly resources and opportunities with visitors to the Bently Research Center on campus.

Design Principles For Robotic-Controlled 3d Printing Of Soft Tissue-Mimicking Materials, Karina Mealey

Master's Theses

Geometrically and physically accurate 3D models are emerging as essential tools for surgeons in pre-operative planning and training, but current methods of producing these models are not sufficient. Existing solutions have downsides such as high costs, long and tedious production times, high complexity resulting in a lack of scalability, or an inability to meet material requirements for accurately simulating human tissue.

The objective of this work is to develop principles for a low-cost, easy-to-use 3D printing system capable of prototyping with soft tissue-mimicking materials. To pursue this goal, a MyCobot280 robot arm was used as the mechanism to explore the …

Gamified Gait Rehabilitation Via Real-Time Biofeedback And Adaptive Hip-Exoskeleton Control, Mariya Huzaifa Tohfafarosh

Theses

Gait impairments arise from systemic diseases, age-related degeneration, musculoskeletal dysfunctions, or neurological conditions. While traditional rehabilitation can be effective, they often face challenges such as high costs, inaccessibility, and low patient engagement. To address these challenges, my work introduces a virtual reality-based rehabilitation (VRBR) system, integrating real-time motion and electromyographic (EMG) muscle activation feedback with a gamified virtual environment for enhanced adaptability and engagement. The system includes a custom-designed hip-exoskeleton that provides adaptive spring-like assistance or resistance, supporting both mobility-impaired users and strength training. Assistance levels can be tuned to match the user's progress. Additionally, a custom pressure insole was …

Development And Evaluation Of A Simple Human Body Link Model Considering The Degrees-Of-Freedom Of Shoulders, Mizuki Takeda, Yuki Saito, Kaiji Sato

Progress in Scale Modeling, an International Journal

Modeling of the human body is widely utilized in the field of human–robot interaction, warranting the development of a simple model to measure and recognize the human body movements. To this end, a two-dimensional (2D) human body link model in the sagittal plane has been used to represent the human body with rotating joints and links connecting these joints. The joint positions can be determined by using the coordinates of a limited number of points on the links and estimated using a few sensor outputs when the links are of constant length. However, models with constant link lengths may result …

Low Cost Additive Manufacturing Of Segmented Stator Composite Polymer Permanent Magnet Dc Motors, Ben Goldberg, Jordan Bailey, Connor Hawkins, Colin Haskins, Razvan Voicu

Symposium of Student Scholars

This study presents a novel approach to the design, manufacture, and optimization of segmented stators for composite construction axial flux permanent magnet DC motors. Traditional axial flux stator manufacturing is both challenging and expensive, creating a bottleneck in rapid prototyping and innovation. To overcome these limitations, the stator is divided into individually fabricated segments using advanced composite polymer materials and low-cost additive manufacturing techniques. This segmentation not only drastically reduces production complexity and cost but also allows for customized coil geometries that maximize the surface area for improved heat dissipation.

A key innovation of our design is the integration of …

Advancing Prosthetic Technology: 3d-Printed Robotic Arm With Micro Linear Actuators, Vu Tran, Nathan Reed, Mahdi Yazdanpour

Posters-at-the-Capitol

The increasing demand for affordable and accessible prosthetic solutions has driven innovation in the field of robotics. In this project, we present the design and development of a 3D-printed robotic prosthetic arm aimed at addressing the challenges faced by individuals with upper limb amputations. Our prosthetic arm utilizes five micro linear actuators to achieve precise and naturalistic movement. The design of the prosthetic arm prioritizes affordability and accessibility, with a focus on leveraging 3D printing technology to reduce manufacturing costs and enable customization. The use of micro linear actuators offers advantages in terms of compactness, lightweight construction, and efficient power …

Foundational Robotics, Akshit Lunia, Ananya Nagabhushana Rao, Yue Wang

Robotics

This textbook is a product of Co-DREAM OER (Collaborative Development of Robotics, Mechatronics, and Advanced Manufacturing Open Educational Resources), a US Department of Education-funded initiative to develop Open Educational Resource textbooks on robotics, mechatronics, and advanced manufacturing processes. It has been created by a diverse team of scholars and graduate students from across the country and is intended for higher-level robotics courses offered by 4-year undergraduate programs.

Tracking Control Of A String Actuated Soft Trunk Robot Using State-Space Modeling, Jacob Trivisonno

Open Access Master's Theses

Soft robots, primarily composed of compliant materials, exhibit highly complex and nonlinear dynamics, making precise control a significant challenge. Traditional control methods often struggle with these complexities, requiring more advanced and data-driven methods. In our previous work, “Automatic Control of a Soft Trunk Robot Actuated by Strings” [1], a proportional controller was developed to drive the steady-state tracking error to zero. While this method was effective, it required time-consuming manual tuning and was not easily adaptable to physical modifications of the robot.

To address these limitations, this research implements gain-scheduled feedback control with state-space models calculated through a multiple linear …

Optical-Link-Aware Online Waypoint Planner For Asv-Auv Systems, Ansel R. Austin

Open Access Master's Theses

The growing demand for ocean mapping and survey missions has increased interest in reliable AUV-ASV platforms. In such systems, reliable communication between the AUV and ASV is critical for monitoring the AUV's status and offloading large data products such as multi-beam sonar point clouds. While the range of acoustic telemetry can span several kilometers, its bandwidth is inadequate for transmitting high-volume data streams (such as images and point clouds). Underwater optical communication modems, in contrast, provide a relatively high bandwidth but are hindered by rapid attenuation in turbid water and a narrow field of view. This thesis introduces an online, …

Integrated Compliant Structure For A Hand Exoskeleton, Tristan R. Koopman

Honors Undergraduate Theses

This thesis presents the design and prototyping of a wearable hand exoskeleton that integrates a flexible structural framework to assist with hand movement while maintaining comfort and anatomical conformity. The goal was to create a device that supports tendon-driven actuation through a compliant structure, combining elements of rigidity and flexibility to match the natural geometry and motion of the human hand. Traditional hand exoskeletons often trade off motion for structure or vice versa. This project aims to bridge that gap with a hybrid compliant design that balances flexibility and support. The design process followed an iterative approach involving rapid prototyping …

Heuristic Approaches For Coordination Of Heterogeneous Robotic Systems In Harvesting Automation With Size Constraints, Hyeseon Lee

Dissertations, Master's Theses and Master's Reports

This thesis presents the development of path planning algorithms for the coordination of heterogeneous robotic systems while considering size constraints. The objective is to generate practical and efficient solutions for real-world applications. The use of heterogeneous collaborative robots is beneficial in many applications, such as transportation operations in warehouses or manufacturing environments, surveillance, and monitoring, and task allocation and path planning are critical techniques that need to be addressed to deploy in real-world applications. This research focuses on automating lavender harvesting, where robots with varying capabilities must collaboratively navigate complex field layouts to efficiently complete harvesting tasks.

The problem considers …

Development And Prototyping Of A Modular Quadruped Towards Testing Standardization For Legged Robot Stability, Michael Conner Larsen

Graduate Research Theses & Dissertations

Legged robots are well-suited for navigating uneven and unmapped terrain, making them valuable in various robotics applications. Maintaining balance and stability in such environments relies on a combination of sensors, control strategies, and mechanical design. However, selecting the most effective sensing and control method for a given use case remains challenging. Previous studies have explored various approaches, integrating combinations of joint angle measurement, inertial measurement units (IMUs), torque-based control, leg force measurement, image processing, and machine learning, paired with numerous controller designs, which can contribute to stability. However, direct comparisons of these methods are often limited by the need for …

Human Swarm Interaction Using Non-Verbal Communication, Arunim Bhattacharya

Graduate Research Theses & Dissertations

This research presents experimentally validated strategies for human-swarm robotic interaction through nonverbal communication. Applications of this work are in large-scale coverage problems that include search and rescue operations and environmental monitoring missions. The non-verbal interaction becomes critical in situations where wireless communication methods may be limited by bandwidth constraints, privacy concerns, or environmental clutter. The research objective of this dissertation is to design and evaluate methods of nonverbal communication between a human teleoperator and robotic swarms towards a bidirectional human-swarm interaction framework. Towards this, we first establish a reliable measure of real-time cognitive load that can serve to close the …