Chemical Engineering Commons^™

The Effects Of Colorimetry And Spectroscopy Using The Iso M0, M1 And M2 Modes, Kaylee Flannery

Honors Theses

The use of Optical Brightening Agents (OBA’s) in printing and proofing papers has drastically increased and, while the use of OBA’s has improved the appearance for end-use consumers, it represents great challenges to those attempting to successfully color manage the print. Therefore, standards have been created in order to assist in the measurement of these papers, and can be found within ISO 13655-2009: Spectral Measurement and Colorimetric Computation for Graphic Arts Images. This newly defined measurement standard is referred to as the “M” series. While this new standard has its advantages, it also poses some disadvantages. This report will …

Separation Of The Petroleum System, Ali Ibrahim Neamah

The Hilltop Review

This study discusses the overall process of crude oil separation as well as the necessary equipment used in the process. Also discussed and analyzed are potential issues seen in the crude oil extraction process. Reasons why these operation problems may occur are analyzed as well as treatment options for such occurring issues are discussed for employees and students alike. This research is based off of personal involvement at the Nasiriyah Degassing Station located in Dhi Qar, Iraq.

Printing Functional Electronic Circuits And Components, Ahmed Tausif Aijazi

Dissertations

The purpose of this study was to investigate the challenges in printing reliable multilayer flexible circuits, devices and components. Gravure was used as the primary printing process for this work, but due to some limitations of gravure, other printing methods were also investigated. At first a systematic study was done to determine the optimum parameters for the gravure printing of sub 50 micron lines. Commercially available silver nanoparticle inks were printed on a lab scale gravure printer, Accupress®. The highest resolution line that was electrically conductive was 36μm wide. The 9μm, 18μm and 27μm lines were printed but were not …

Lntegration Of Conventional Lithography And Printing Processes As A Key Enabling Technology For Printed And Flexible Sensing Systems, Binu Baby Narakathu

Dissertations

Sensors, which are used ubiquitously in a wide variety of applications, are revolutionizing the already ever-changing world we live in by providing real-time information about our surroundings. This dissertation focuses on the integration of conventional photolithography and printing processes as a key enabling technology for printed and flexible sensing systems.

Initially, an efficient opto-electrochemical sensing system, for the dual detection of heavy metal compounds was successfully developed. A novel microfluidic flow cell, with a reservoir volume of 25 μl, was designed and fabricated using acrylic. An electrochemical sensor with gold (Au) interdigitated electrodes (IDE) on a glass substrate was photolithographically …

Integrating 3d Layered Manufacturing With Photonic Sintering, Precision Machining And Smart Coating Techniques For Rapid Casting Applications, Hemant Bohra

Dissertations

Developments in rapid casting technologies have led to a new era of inclusion of 3D printing. Three-Dimensional (3D) printing provides the flexibility and ease of reproducing a sand mold directly from CAD models, eliminating patterning steps, thus reducing the process time for creating prototypes. In addition to minimizing processing steps, 3D printing provides the advantages of higher precision and the ability to produce complex shaped sand molds, but it simultaneously possesses some limitations and concerns related to throughput, safety and logistics.

This study proposes an alternative method for creating sand molds by introducing a hybrid rapid prototyping approach to overcome …

Replacement Of Solvent Based Ink By Water Based Inks For Gravure Presses With Low Efficiency Ink Driers, Viraj Suresh Dalvi

Masters Theses

Rotogravure printing of decorative laminates, wall coverings, or vinyl floorings process often uses solvent based inks. The main constraining factor with solvent based ink is presence of volatile organic compounds (VOC’s). Due to the environmental norms on Volatile Organic Compounds (VOCs), and restrictions on using solvent based inks, the ink industry came up with water based ink as more environmentally friendly alternative. Organizations which print decorative laminates, wall coverings, or vinyl floorings with solvent based inks have gravure printing infrastructure, which is often equipped with low efficiency driers capable of drying solvent based inks. In order to comply with environmental …

Self-Supported Printed Multi-Layer Capacitors, Michael James Joyce

Masters Theses

The increasing demand for miniaturized electronic devices has increased the need for rechargeable micro-power sources. Although lithium and lithium ion batteries have been utilized in these applications since the late 1990s, other energy harvesting technologies, such as thermal, mechanical, and solar, are now being used to augment batteries to enable systems to be self-powered. However, the lifetime of any battery is finite, which may be a major problem when the application is in a permanent structure or medical implant device. For power or significant energy storage applications, printed multilayer capacitors or supercapacitors are being explored as an enhancement, or replacement …

A Novel Silica-Based Nano Pigment As A Titanium Dioxide Replacement, Ryan Stoneburner

Masters Theses

This research focused on the evaluation of a new Silica-based pigment for the replacement of titanium dioxide (TiO₂) in paperboard coatings. The silica-based pigment has shown the ability to be a replacement in terms of functionality and runnability. TiO₂ is currently the highest opacifying pigment used in paper coatings, but it is also the most costly. Finding a less expensive pigment that doesn't reduce effectiveness is critical to reducing the cost of TiO₂ formulations. To evaluate the new pigment, coatings will be applied using a Cylindrical Laboratory Coater (CLC) with varying amounts of TiO₂ and …

Evaluation Of Thin Film Nanotube-Antibody Matrix Materials For Potential Integration Into Immunodiagnostic Biosensors, Brian Young

Faculty Research and Creative Activities Award (FRACAA)

Most quantitative immunodiagnostic assay products require large laboratory equipment, controlled lab environments, and highly skilled technicians, making them expensive and impractical for use in other environments such as physician offices, the home and field clinics of developing countries. The long-range goal of this work is to attempt to develop an inexpensive quantitative hand-held immunobiosensor-based technology that can easily be applied to any antibody:antigen combination and used in any setting. A new approach to measure antibody:antigen binding in the presence of nanotubes has been described in several recent studies. Using conductive polymer/nanotube/antibody solution-impregnated filter paper, these researchers showed a change in …

Formulation And Evaluation Of Resistive Inks For Applications In Printed Electronics, Sughosh Satish Bhore

Masters Theses

In the 21^st century, it has been shown that printing methodologies can be used to print electrically functional devices on a variety of substrates. In comparison to conventional electronic manufacturing methods, printing is a more cost effective and less complex process. The requirements for manufacturing Printed Electronics (PE) components are much more demanding than graphic printing applications due to the additional requirement of easy electron flow. This additional requirement increases the need for print uniformity and layer-to-layer registration to a much higher degree. In this work, hybrid UV-curable, water-based, electrical resistive inks were formulated. Inkjet inks were prepared by …

Fuctional Properties Of Phthalocyanine Dye Based Inks, Yumeizhi Jia

Masters Theses

Currently, inkjet printing techniques are getting more attention. They have the features of non-contact and additive patterning feasibility, compatibility with different substrates (the materials on which the ink is printed), low temperature processing, and low cost (1) (2). They can be used for patterning solution processable polymers or nanoparticle inks on various substrates including conductive materials, paper and glass (3). The need for proper functional inks is increasing every year. The goal of my work was to formulate a phthalocyanine water based ink, which can work as a dielectric ink. In my research, all the materials which were used to …

Investigation Of Recycled Paper Deinking Mechanisms, Veronika Husovska

Dissertations

The use of water-based inks is on the rise. Sub-micron pigment particles are used for flexographic and inkjet water-based inks. Conventional deinking eliminates larger particles than those from these new ink systems. Therefore, water-based inks represent recycling difficulty.

Deinking experiments of water-based inks are carried out. The deinking strategy initially investigated elimination of pressure sensitive adhesive due to similar acrylic polymer chemistry used in water based inks. The impact of pH on stickies and ink agglomeration during deinking is studied. Experiments in acidic regions show growth of acrylic inks and stickies agglomerates, simplifying elimination.

Pre-recycling of water-based inks is explored. …

Improved Deinkability Of Lep (Liquid Electrophotography) Digital Prints, Zheng Wei

Masters Theses

Digital printing plays a very important role in the life of modern society. With the development of digital printing technologies, and the increasing market share of digital printing, the amount of digital prints in waste paper is rapidly increasing. Under “green” manufacturing and environmental sustainability, deinking of digital print inks is an urgent problem that needs to be solved. Indigo is a typical series of HP (Hewlett-Packard) digital presses that use a liquid ink named ElectroInk (Liquid Electrophotography or LEP). The particle size of HP ElectroInk is very small, 1-2 microns, which is smaller than dry toners. But, during flotation, …

New Approaches On Deinking Evaluations, Roland Gong

Dissertations

Paper recycling in the U.S. is the most successful program of environmental sustainability. Approximately two thirds of consumed paper products were recycled, according to the EPA and AF&PA. However, domestic mills only applied one third of recycled fibers into new products, which is much lower than reported in China (67%). The domestic recycle mills claimed that outdated facilities, poor recycled fiber quality and high manufacturing cost are the major issues. They also said that these recycle mills have been put in a “no-win” position, which threatens the whole recycling loop eventually. A case study about Chinese recycle mills has been …

Extended Color Gamut For Flexographic Printing, Gaurav Dinesh Sheth

Masters Theses

The advancement in technology and the necessity to satisfy the increasing quality requirements has aroused the need for use of extended color gamut in flexographic printing. The information about extended gamut inks and ink systems is not easily available therefore, it is essential to define ink sets and color sequences that will produce optimal results in the flexographic printing process. The results were produced by evaluating color gamut volumes obtained by printing with four color process inks, and additional ink sequences, as well as by evaluating other print parameters that provide evidence in support of the research work. Special focus …

S-Stem Scholars, A Second Generation: Support For At-Risk Upper Division And Transfer Students In Ceas, Andrew A. Kline, Betsy M. Aller

Academic Leadership Academy

Begun in 2010, the S-STEM Scholar Program increases opportunities for financially needy but academically talented students. These students:

•Are first-time, first year students •Demonstrate financial need through FAFSA applications

•Will enter a major in the College of Engineering and Applied Sciences

•Have a math ACT of 24 or above

Student awardees receive up to $3,000 per semester, and continue to receive this amount for up to eight semesters with continued academic success and progress to degree.

Gravure Printability Of Indium Tin Oxide Nanoparticles On Glass And Pet Films For Applications In Printed Electronics, Dania Awni Alsaid

Dissertations

The advancements in the field of solution processable electro-active materials and their ability to be printed on different substrates have led to the evolution of printed electronics. In this field, electronic components are manufactured with conventional printing methods. Transparent electrodes made from indium tin oxide (ITO) are part of many electronic devices. Currently in industry, highly conductive ITO films are prepared by sputtering. The sputtering and then patterning of ITO films is a sophisticated process that consumes high energy, generates waste and produces films with limited flexibility. Therefore, there is a need to investigate processing methods for creating ITO films …

The Reduction Of Glycerol Flow In A Porous Medium Through A Barrier Coating Application, Thomas Tran

Masters Theses

Coatings for paper are categorized into two groups: pigmented or functional. Functional coatings provide functionality in addition to the normal coating properties. Functional coatings can be used for friction control, release properties, abrasion resistance, and barrier properties. A coating that is designed to control barrier properties can be categorized into a sub-group of functional coatings called barrier coatings.

Barrier coatings can retard or eliminate the flow of fluids thru a coated substrate. The barrier can be effective in repelling or resisting the transmission rate of numerous fluids including moisture, oil, oxygen, grease, and glycerol. Barrier coatings have many useful applications …

Inkjet Printability Of Electronic Materials Important To The Manufacture Of Fully Printed Otfts, Sooman Lim

Dissertations

In this study, the inkjet printability of materials important to fabricating OTFTs was researched. In order to understand the jetting evolution of inkjet printed inks, simulations were performed with a nano copper and nano particle silver ink. To predict the inkjettability of the nano copper ink, Z and Oh numbers at different temperatures were determined. The results from the simulation studies were compared to experimental results obtained using a Dimatix inkjet printer. For the semiconductor ink, the inkjet printability of two organic semiconductors, P2TDC17FT4 (poly[(3,7-diheptadecylthieno[3,2-b]thieno[2',3':4,5]thieno[2,3-d]thiophene-2,6-diyl)[2,2'-bithiophene]-5,5'-diyl] dissolved in 1,2-dichlorobenzene and P3HT (poly-3 hexylthiophene) were compared to determine the relationship between drop …

The Influence Of Coating Structure On Sheet-Fed Offset Ink Setting Rates, Ting Chen

Masters Theses

Much attention has been paid to the study of quickset ink setting as a complex ink-coating interaction. Offset ink setting rates are typically measured as ink splitting forces versus time and the slope of the regression line obtained from a plot of these measured values is reported, but scant attention has been paid to the deviations from that straight line. An initial slow ink setting rate is desired to minimize back-trap mottle, carryover picking and piling and enhance ink gloss; then a faster ink setting rate during sheet delivery to the pile is desired to reduce the likelihood of ink …

Fabrication Of Printed Substrate For Surface Enhanced Raman Spectroscopy, Ali Eshkeiti

Masters Theses

A novel surface enhanced Raman spectroscopy (SERS) substrate was successfully fabricated on a silicon wafer using inkjet printing and on polyethylene terephthalate (PET) using gravure printing. Silver (Ag) nanoparticle (NP) based ink, was used for roughening of the surface of silicon and PET. A thickness of 400 nm was measured for the printed Ag NP printed film on silicon and the thickness of the single and double layered films on PET were measured as 340 nm and 680 nm, respectively by using vertical scanning interferometry. The Ag NP printed SERS substrate was tested for application with heavy metal compounds like …

Replacement Options For The Ap1-Lew System, Tiffany M. Sherburn

Honors Theses

This report details the upgrade of Pfizer’s Active Pharmaceutical Ingredient-Low Endotoxin Water (API-LEW) distribution system. The current system is suffering from chloride induced stress corrosion which has caused pitting and cracking throughout the exterior portions of the loop. The system will eventually fail catastrophically if an update is not undertaken. Many variables and system constraints are considered to maintain the API-LEW grade water.

The system operates at 65 ^○C and maintains turbulence to prevent any microbial growth. The distribution loop spans 8,500 feet of 4 inch diameter stainless steel pipe which is carried on trestles that are exterior to …

Evaluation Of Dye And Pigment Based Ink Jet Ink Sets, Veronika Chovancova

The Hilltop Review

The development of high performance inkjet printers and inks is advancing rapidly. Manufacturers seem to introduce their new technology inks to the market on an almost daily basis. Chemists in ink laboratories are still fighting with the issue of combining a wide gamut of dye-based inks with the lightfast and weather resistance qualities of pigment-based inks into new-age ink formulations.

Three different inkjet printers and inks were investigated in this work: the Epson Stylus® Pro 5000, using a dye-based ink set, the Epson Stylus® Pro 5500, employing Archival ink technology, and the Epson Stylus® Photo 2200, with 7-color UltraChrome™ inks. …

The Study Of Ink Pigment Dispersion Parameters, Lokendra Pal, Paul D. Fleming Iii

The Hilltop Review

The purpose of this study was to investigate the influence of rotation speed and milling time on the pigment dispersion quality. The information can be used to obtain a standard laboratory condition at which a wide range of pigments may be dispersed to formulate water-based rotogravure inks. The influence of pigment concentration and shear forces on the pigment dispersion were also studied.

The procedure consisted of dispersing the pigment using a laboratory Dispermat® SL bead mill at various milling times with two different rotation speeds and measuring the particle size and particle size distribution of the milled samples. The pigment …

Evaluation Of Silver/Graphite Ink Blends For Use In Printed Electronics, Sagar Satish Joshi

Masters Theses

Many organizations around the globe are actively involved in the research and development of printed displays, circuits, printed batteries, RFID tags and other printed electronics applications. The requirements for using printing techniques in the manufacturing of circuits are much more demanding than for conventional printing.There are many challenges that have to be overcome for successful printing and functioning of the printed circuits. These challenges are not only for the printing process and the substrates, but also for the functional inks used for printed electronics manufacturing.

This work focuses on gravure printing of conductive inks, more specifically silver, graphite and silver-graphite …

The Impact Of Driving Conditions On Phev Battery Performance, Nathan Christensen, John Patten, Steven Srivastava, Gary P. Nola

Green Manufacturing Research Journal

The battery performance of a modified Prius with a 5 kWh plug-in battery was documented for a year to determine the impact of environmental conditions and user attributes on vehicle performance.  Both fuel economy and pure electrical efficiency were compared to ambient temperature.  The fuel economy has a positive relationship with ambient temperature until approximately 70˚F where the efficiency begins to drop.  Electrical performance has a positive linear relationship with ambient temperature.  With the emergence of electric vehicles (EVs) and PHEVs from a variety of automotive manufacturers, information on EV and PHEV performance for consumers will become more important.

New Media Icc Profiles Construction And Concerns, Reem El Asaleh

Dissertations

With the advent of the modern digital technology, users can now capture an image and reproduce it between different media, such as display it on LCD monitor or tablet computer, print it on desktop printer or send it to a printing press. The challenge has been then to maintain the accuracy of image colors during this reproduction, which has led to the development of Color Management Systems. Using these systems, the color reproduction across-media will be accomplished using device ICC profiles that describe each device’s color characterization data in a standardized format based on International Color Consortium (ICC) specifications.

ICC …

Simulation, Synthesis, And Characterization Of Hydrogels And Nanocomposite Gels., Kamleshkumar J. Suthar

Dissertations

Stimuli-responsive gels are three-dimensional, cross-linked polymeric materials that undergo large physical change in response to the environmental stimuli, like temperature, pH, electrical potential, and irradiation. Ferrogels are colloidaldispersion of magnetic nanoparticles in the hydrogel network. The magnetic nanoparticles are attached to the polymeric network by different adhesive forces; as a result, it becomes sensitive to the applied magnetic field.

The main objective of this research is the simulation, synthesis, and characterization of the hydrogel and ferrogel. Simulation of the hydrogel response was performed for various environmental stimuli using a multiphysics finite element analysis software, COMSOL. The pH and electrical response …

Flexography Printing Of Silver Based Conductive Inks On Packaging Substrates, Ramesh Chandra Kattumenu

Dissertations

Printing technologies for the production of flexible electronics have gained much interest due to its potential as a means to reduce the complexity and costs of present technology. High volume printing techniques like flexography are of great importance in order to produce rolls of flexible electronics printed directly on paper substrates. The proposed research will be focused on RFID components being in-line printed using flexography printing as the manufacturing platform. The properties of substrates and inks and printing process parameters are evaluated to study their effect on printed traces and RFID antenna. It was found in the study that properties …

Cooling Tunnel Optimization, Trisha Janicki, Jason Thomas

Honors Theses

The goal of this senior design project was to design an Excel spreadsheet which would model a cooling tunnel at the production facility for Kellogg. This model takes the inputs from the operator, the ambient conditions, and the product going through the model and shows exactly what is happening within the tunnel. Once the model was built, an economic analysis was done based on the normal operations versus the increased efficiency of the cooling tunnel. This economic comparison showed that if the throughput of the cooling tunnel was increased by 17.6%, the cost of running the chiller, which is the …