Chemical Engineering Commons^™

Pyrolysis Of Plastic Waste From Medical Services Facilities Into Potential Fuel And/Or Fuel Additives, Bright Kweku Ansah Baiden

Masters Theses

Limited space and high costs for landfilling as well as increasing regulations in plastic waste disposal, has led to high operating costs for organizations involved in managing plastic waste from medical facilities which led to the need to investigate an alternative option such as pyrolysis. The overall goal of this study was to evaluate pyrolysis as a means to repurpose plastic waste obtained from medical service facilities into fuel and fuel additive compounds, with two objectives involving, (1) to examine the effect of heat input (as voltage) and reaction/residence time; and (2) to evaluate the effect of the plastic waste …

Distillation Optimization In The Pharmaceutical Industry, Daniel Vanzweden

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change, producing a liquid phase and vapor distillate. However, the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Distillation Optimization In The Pharmaceutical Industry, Clayton Carter

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change. producing a liquid phase and vapor distillate. However. the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Natural Polymer Barrier Coatings For Oil And Grease Resistance, Andrew Kathan

Honors Theses

Many barrier coating formulations currently used for oil and grease resistance development in the paper industry have issues with sustainability, biodegradation, or have health concerns associated with them. This thesis tests two starches as barrier coatings to develop oil and grease resistance for food grade packaging sheets. Starch is compatible with almost all papermaking chemicals, is biodegradable, and is easily treated in wastewater systems making it a great candidate to create a more sustainable barrier coating. Cooked hydrophobic starch esters have a unique shear-thinning rheology that allow for high solid starch coatings to be applied with a reduced risk of …

Optimizing Frosted Mini-Wheats' Finished Food Cooling Process, Jessica Graves

Honors Theses

Analyzing energy intensive processes in industry is crucial for improving sustainability, lowering costs, and increasing profit margins on products. Material and energy balances were performed to identify process losses in the cooling of Frosted Mini-Wheats. Existing cooling technology was compared to alternate technology available on the market, and a cost analysis was performed to compare all options explored. Recommendations were made to the system to potentially reduce the line's energy usage and downtime, with the objective of creating a more sustainable and efficient process.

Optimization Of Toaster Pastry Icing Preparation And Application, Rebecca Martus

Honors Theses

The Kellogg Company is interested in optimizing the way the icing for a baked good is prepared and applied during production. The current method has not been significantly changed since the item was first introduced over 50 years ago. A new process was developed to make a more efficient preparation and application of the icing operation. New equipment was identified based on established methods in the food industry. The new equipment and process was verified after the mass and energy balances were calculated. A capital and operating cost analysis was performed to determine if the introduction of the new process …

Self-Generated Absorption Filter Based Optical Densitometry Calculations For Expanded Gamut And Spot Color Printing On Paperboard For Packaging Applications And Proposed Oba Index, Awadhoot Vijaykant Shendye

Dissertations

In the printing industry, process color printing is a very common way of reproduction of color photographic images. As continuous tone reproduction is not possible, images are converted to halftone format. Process control of a halftone image quality is carried out by measuring optical density of solid patches. ISO 5 defines measurement of optical density, formula, filters and requirements. As per ISO document optical density can be calculated only for the 4 colors cyan, magenta, yellow and black, known as process colors. To enhance quality of color reproduction of images, the number of reproducible colors are increased by gamut expansion. …

Papermaking Factors Affecting Lateral Web Position During Commercial Heat Set Web Offset Printing, George W. Shields

Masters Theses

The interaction of water with paper plays a role in web handling characteristics during commercial heat set web offset printing. Water absorption leads to lower web tension for a given strain.

This research investigates paper properties and their role in preventing lateral web movement from cross machine air flows in the drying section during normal printing operations. Tensile properties of sheets are measured at various moisture contents and then used to determine the equilibrium stress-strain relationship for papers at moisture contents typical of heat set web offset printing. Permeability, fiber orientation and tensile stiffness are evaluated against lateral web movement …

Acetone Production, Ali Ibrahim Neamah

The Hilltop Review

Iraq struggles with a lack of acetone production. This overall deficiency impacts the economy of countries like Iraq. Inasmuch, acetone is a vital chemical component for many items imported into this country such as nail polish remover. Therefore, a process of acetone production is proposed in this study.

The ideal process of producing acetone with 90.0% isopropyl alcohol (IPA) decomposition method is proposed within this study. The feed of the process is 100000 ton/ day. This amount of feed is suggested due to the demographic need of acetone for the Iraqi population as well as the surrounding Middle Eastern region. …

New Work Center Optimization, Clarissa Stanton

Honors Theses

No abstract available.

Computer Simulation Of Flexiblity And Inertial Effects On Self-Propelled Swimming Bodies, Ye Luo, Tai-Hsien Wu

Research and Creative Activities Poster Day

In this research, a numerical simulation method is employed to simulate a flapping movement for a flexible slender swimmer in a fluid. Our objective is to study dynamic behaviors of the flapping movement. Fig. 1 shows a sketch of the simulation: the leading edge of the swimming body is swung in the vertical direction to generate a horizontal thrust force, which drives the body itself to cruise in the horizontal direction in a fluid. The simulation is based on a combination of three numerical methods: the Lattice Boltzmann Method (LBM), Lattice Spring Model (LSM), and Immersed Boundary Method (IBM). The …

Measurement Of Activity And Stability Of Physical Vapor Deposition (Pvd) Coated Crystal Surfaces, Anuradha Krishnan

Masters Theses

The overall objective of this research work is to investigate the hydrophilic and hydrophobic forces acting on organic crystal planes and understanding the interaction of functional groups with additive molecular nanolayers. Crystals of acetaminophen and lactose were made and the surface forces were tested on Atomic Force Microscope (AFM). Uniformity of crystal surface was confirmed from the AFM study in the first stage. The growth factors of crystal planes as a function of time were studied. Adhesion forces on plain crystals were measured on both two different organic crystals made of acetaminophen and lactose. In the second stage, …

Electrostatic Nanosmearing Architecture Of Additive Functional Groups During High Shear Mixing Of Pharmaceutical Blends, Sajan Kumar Chatarla

Masters Theses

The main objective of the research project is to detect and quantify the rate and extent of nanosmearing of hydrophobic functional groups of additives on multiple pharmaceutical particles during high shear mixing of formulations due to electrostatics affecting critical blend properties on the bulk scale. We accomplished this task by systematically detecting the electrostatics during powder flow and its consequence on the nanosmearing distribution of additives during mixing. In the first stage, the electrostatic behavior of particles was correlated to the powder flow. Secondly, its relative influence on nanosmearing of additives during mixing was determined by developing a methodology to …

The Effect Of Flexibility On Interaction Of Two Fibers Settling In Moderate Reynolds Numbers, Ahmed Alhasan

Masters Theses

The behavior of solid particles in a fluid has become an important topic. The need to improve our understanding of the mechanisms of fluid-particle interaction is the motivation for the present work. The characteristics of fibers suspensions depend on the many variables such as flexibility, Reynolds numbers, density and aspect ratio. The aim of this work is to probe effects of these variables on sedimentation behavior by using a fiber-level simulation technique. In this techniques, a D3Q15 model in a lattice Boltzmann equation with a Bhatnagar-Gross-Krook (BGK) approximation is used to simulate motion of fluids, where Navier-Stokes equations are solved …

Minimization Of Metamerism In Wood Grain Printing Using Different Gcr Settings, Vinay Anil Turke

Masters Theses

In printing industry, prototyping is necessary to ensure quality reproduction of jobs. Conventional printing processes like gravure cannot be used for prototyping because of high manufacturing cost of gravure cylinders. Such challenges can be successfully tackled by use of relatively cheap and flexible printing processes, such as inkjet. Even though inkjet printing is a cost effective way for prototyping, it has its own limitations, especially in the case of woodgrain printing. Wood-grain patterns need to be printed with a release coating and adhesive. Inkjet printers are incapable of printing release coating and adhesive because release coat and adhesive require certain …

Modeling Product Cooling For Baked And Snack Crackers, Jenna Hagenloch

Honors Theses

The cooling of snack crackers, after the baking process is an important step prior to packaging. A model was developed for cooling the crackers. The model allows for the adjustment of multiple operating conditions, such as temperature, depth of the crackers, and the speed of the line. The completed model provides the user with the ability to predict cooling requirements and to validate pre-existing equipment operating conditions. The model will aid in the design of new equipment as well as modifications to improve existing installations to operate within the desired specifications for each process.

3d Printed Bone Supplement Materials, Azem Khalifa Yahamed

Dissertations

Three-dimensional (3D) printing is an advanced rapid technology that can be used to make human bone substitutes with exact shape and designed structures, based on models created from actual individual bone medical Digital Imaging and Communications in Medicine (DICOM) images. Biocompatible polymers have been selected for 3D printing of human bone structures. The thermoplastics were 3D printed with Fused Deposition Modeling (FDM) are Acrylate Butadiene Styrene (ABS), Polylactic Acid (PLA) and ULTEM 9085 (a polyetherimide). The polyamide PA 2200 was 3D printed using Selective Laser Sintering (SLS). Digital ABS (a crosslinked acrylic polymer) was 3D printed using PolyJet Technology. These …

Simulation Of Lateral Migration And Sedimentation Of A Flexible Fiber In A Vertical Weak Shear Flow, Ali Ibrahim Neamah Neamah

Masters Theses

This research is a thorough numerical investigation and critical analysis of lateral migration of a deformable particle settling in a vertical weak shear flow. Under the vertical weak shear fluid, the deformable particle may move either to the coagulation area, or the dispersion area, depending on Reynolds numbers, shear Reynolds number, fiber flexibility, and aspect ratio. In this study, a lattice Boltzmann equation is used to solve Navier-Stokes equation and a flexible particle method is employed to attack the problem of motion of a flexible fiber. A bounce-back rule is used to deal with moving boundaries interacting with fluids. Several …

Formulation And Evaluation Of Soy Polymer Based, Gravure Printed Resistive Inks For Applications In Printed Electronics, Bhushan Hiralal Patil

Masters Theses

Today, the majority of the commercially available conductive inks are formulated using expensive metallic particles, such as silver and gold. Most of the inks use volatile solvents in the formulation, which are hazardous to the environment as emission of VOCs is the major concern. In the case of water-based inks, usually petroleum-based acrylic polymers are used. Apart from being nonrenewable raw materials, acrylic polymers are carcinogenic in nature. Also, acrylic polymers are used in a variety of applications, such as the automotive, medical device, paint, and adhesive industries. Often times, the ink industry has to compete with other industries for …

Oxidized Phospholipids Regulation Of The Monocyte Recruitment Parthway In Human Aortic Endothelial Cells, Piao Jian Tan

Masters Theses

Low-density lipoprotein particles in blood plasma invade the endothelium and become oxidized, creating risk of CHD associated with atherosclerosis, the main underlying condition in coronary heart disease. Oxidation products of the phospholipid 1-palmitoyl- 2-arachidonoyl-sn-glycerol-3-phosphatidylcholine (PAPC) are bioactive components of minimally oxidized LDL that stimulate endothelial cells that line the artery, leading to monocyte binding and atherosclerosis. It is hypothesized that the regulation of the monocyte recruitment pathway by these oxidized phospholipids is mediated by the binding of OxPAPC to one or more mediating proteins. Human recombinant VEGFR2, GRP78, and EP2bind to OxPNB, a biotinylated analog of OxPAPC, demonstrated using Western …

The Design Of Nanostructures From The Blending Of Flowing Agents Influencing Critical Properties Of A Pharmaceutical Formulation, Casey F. Kick

Masters Theses

In the pharmaceutical manufacturing process, it is well known that flowing agents such as MgSt and Cab-O-Sil widely affect critical flow properties that influence the finished product performance of oral dosage tablets. Though the effects of flowing agents are beneficial to some extent, the sensitivity of the pharmaceutical formulation to process shearing of flowing agents during blending can be catastrophic which often results in product and batch failures. Hence it is essential to study the concentration of flowing agents and chemical nature of active pharmaceutical ingredients (API) with respect to applied process shear on formulations. Previous studies have shown that …

Development And Verification Of A Method To Determine The Long Term Load Carrying Performance Of A Double Sided Pressure Sensitive Adhesive Tape, Rahal Rasheed

Masters Theses

Acrylic foam pressure sensitive adhesive (PSA) tapes are used in various applications as an alternative of mechanical fasteners, especially in areas like structural bonding which requires demanding bond strength and durability.

This research focuses on comparing design values of acrylic foam PSA using static shear test method and dynamic shear test method in accordance of J0MP0164 standard specification. Static shear test has lots of disadvantages; but on the other hand it is the test that mimics the real life usage of a tape in a real life application. Dynamic shear test is a faster way of testing and gives a …

Impact Of Calendering And Silver Addition To Carbon Nanotube-Based Electrodes Used In Printed Multi-Layer Capacitors, Ramea Awni Al-Mubarak

Masters Theses

As the demand for global energy increases, the need for development of alternative clean and sustainable energy technology increases. Creating advanced energy devices with a large storage capacity plays a significant role in this development. This research focused on investigating the performance of capacitor devices used as energy storage cells by optimizing and determining the impact of silver percentage and structure (nano-wires or silver flake) added to CNT ink on the conductivity of printed layers, and studying the influence of calendering the multi-layer capacitor electrodes. Multi-layer capacitors were fabricated by screen printing three alternative layers of conductive and dielectric inks …

Low Melting Glass Frit As An Adhesion And Resistivity Promotor To Silver Nanoparticle Ink Photonically Sintered On Indium Tin Oxide Coated Glass, Jason J. Kleiner

Masters Theses

The objective of this study was the fabrication of a printed circuit resulting from the photonic drying/sintering of conductive circuits, printed using silver nano ink layered on a film of low melting glass frit onto indium tin oxide (ITO) coated glass substrate through the flexographic printing method. The fabrication process flow included material preparation, printing, and photonic drying/sintering in that order.

Investigation of the breakthrough photonic drying/sintering method was studied by varying sintering parameters, specifically the amount of heat energy applied to each specimen, and the speed at which it was applied. Additionally, the adhesion promoting properties of a never …

Simulation Of Drainage Rates Of A Flexible Fiber Network On Wire Screen, Yihsin Tang

Masters Theses

A forming process of a fiber mat over a filter or wire net/screen, which can move horizontally, is numerically simulated. A lattice Boltzmann equation is used to simulate fluid velocity, vorticity and structures and a lattice spring model is employed to mimic the collective motion of up to 750 flexible fibers, with aspect ratio of 20.

The interaction between the fluid and fibers is handled by an immersed boundary method. The fiber motion is driven by the hydrodynamic forces and the gravity of both fluid and solid fibers and disturbed by the horizontal shear force between the fluid and the …

Computer Simulations Of Propulsion Of Self-Propelled Flexible Nanobody, Ye Luo

Masters Theses

Swimming bodies such as flagellum and fishes are found everywhere in liquid environment. The research of simulation of swimmers is one of the most important branches among the field of biophysics. This study focus on the direct computer simulation of self-propelled flexible nanobody in fluid field. Two new objectives is studied based on the previous research of Tai-hsien Wu and Dewei ai (2014)[1]. ln Wu's article, the front end of micro swimming body is fixed and the migration of swimmers is neglected. For a further study, one of new targets is to release the head in 3-D simulation fluid area. …

Potable Water Production From Third River In Nasiriyah City, Ahmed Faiq Al-Alawy, Jaafar Jabbar Madlool, Ali Ibrahim Neamah

The Hilltop Review

The present work aims to study the efficiency of coagulation/ flocculation as pretreatment then using membrane technology, microfiltration (MF) and Reverse Osmosis (RO), for treatment of water of Third River in Nasiriyah city in Iraq. Effects of operating parameters such as coagulant dosage, speed and time of slow mixing step and settling time in the pretreatment stage were studied. Also feed turbidity and TSS in the MF stage were studied. Also feed concentration, temperature and operating time, in the RO stage were studied. The results showed that the optimum dosage for alum was 40, 45 and 50 ppm. While, for …

Zinc Oxide Based Inks For Semiconductor Applications, Shreyas Pathak

Masters Theses

Conventional printing methods are gaining popularity in the manufacturing of electronic components hence being termed as Printed Electronics (PE). IDTechEx has predicted that the total market size of flexible electronics by 2024 would be $70.4 billion. Their report predicts that majority of applications would consume conductive inks. (1)

The main challenge in PE is developing suitable inks for the different printing processes being used to manufacture these electronic components. The experiments in this work mainly involved selecting suitable components for formulating solvent based, semiconductive ZnO inks and then sintering using the NovaCentrix® PulseForge® 1200. ZnO inks were also doped with …

Simulation Of Deformation Of Red Blood Cells, Tai-Hsien Wu

Research and Creative Activities Poster Day

Using simulation to discuss the deformation of cells is not only efficient, but also inexpensive. In this study, a red blood cell (RBC) model is introduced which is simple but rigorous. This RBC model has been stretched to examine its properties and its results agree well with an experiment which was conducted in 2003. Therefore, the model allows researchers to conduct studies related to deformation of RBCs or investigate properties of RBCs. Based on this RBC model, we can couple it with the computational fluid dynamics to investigate the interaction between cells and flows, as well as mimic other cells …

Substantiate Percent Yield Within Aerosol Personal Care Plant, Gregory Maxwell

Honors Theses

The project identified losses of bulk product throughout the mix and packaging process substantiating percent yield. Support data for yield calculations was found by mapping multiple equipment trains, collecting and weighing samples, tracking waste streams, and executing engineering studies. The completed studies identified and verified product loss ensuring the accuracy of yield calculations. This project identified potential cost savings to the facilities.