Propulsion and Power Commons^™

The Creation, Analysis, And Verification Of A Comprehensive Model Of A Micro Ion Thruster, Maxwell J. Bodnar

Master's Theses

A computational model of the micro-ion thruster MiXI has been developed, analyzed, and partially verified. This model includes submodels that govern the physical, magnetic, electrostatic, plasma physics, and power deposition of the thruster. Over the past few years, theses have been conducted with the goal of running tests and analyzing the results; this model is used to understand how the thruster components interact so as to make predictions about, and allow for optimization of, the thruster operation. Testing is then performed on the thruster and the results are compared to the output of the code. The magnetic structure of the …

Hybrid Rocket Motor Scaling Process, Joseph B. R. Vanherweg

Master's Theses

Hybrid rocket propulsion technology shows promise for the next generation of sounding rockets and small launch vehicles. This paper seeks to provide details on the process of developing hybrid propulsion systems to the academic and amateur rocket communities to assist in future research and development. Scaling hybrid rocket motors for use in sounding rockets has been a challenge due to the inadequacies in traditional boundary layer analysis. Similarity scaling is an amendment to traditional boundary layer analysis which is helpful in removing some of the past scaling challenges. Maintaining geometric similarity, oxidizer and fuel similarity and mass flow rate to …

Design Methods For Remotely Powered Unmanned Aerial Vehicles, William Beaman Howe

Master's Theses

A method for sizing remotely powered unmanned aerial vehicles is presented to augment the conventional design process. This method allows for unconventionally powered aircraft to become options in trade studies during the initial design phase. A design matrix is created that shows where, and if, a remotely powered vehicle fits within the design space. For given range and power requirements, the design matrix uses historical data to determine whether an internal combustion or electrical system would be most appropriate. Trends in the historical data show that the break in the design space between the two systems is around 30 miles …

Cold Flow Performance Of A Ramjet Engine, Harrison G. Sykes

Master's Theses

The design process and construction of the initial modular ramjet attachment to the Cal Poly supersonic wind tunnel is presented. The design of a modular inlet, combustor, and nozzle are studied in depth with the intentions of testing in the modular ramjet. The efforts undertaken to characterize the Cal Poly supersonic wind tunnel and the individual component testing of this attachment are also discussed. The data gathered will be used as a base model for future expansion of the ramjet facility and eventual hot fire testing of the initial components. Modularity of the inlet, combustion chamber, and nozzle will allow …

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Dual High-Voltage Power Supply For Use On Board A Cubesat, Nicholas Weiser

Master's Theses

Since their conception in 1999, CubeSats have come and gone a long way. The first few that went into space were more of a “proof of concept,” and were more focused on sending simple data and photographs back to Earth. Since then, vast improvements have been made by over 40 universities and private firms, and now CubeSats are beginning to look towards interplanetary travel. These small satellites could provide a cost effective means of exploring the galaxy, using off the shelf components and piggy-backing on other launch vehicles with more expensive payloads. However, CubeSats are traditionally launched into Low Earth …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

Evolution Of Perturbations In Flow Field Mechanics, Samantha R. Bell, David Forliti, Nils Sedano, Kriss Vanderhyde

STAR Program Research Presentations

This project explores the stability analysis of a given flow field. Specifically, where the peak disturbance occurs in a flow as this is the disturbance that is most likely to occur. In rocket combustion, it is important to understand where the maximum disturbance occurs so that the mixing of fuel can be stabilized. The instabilities are the results of frequencies in the area surrounding the flow field. The linear stability governing equations are employed to better understand the disturbance. The governing equations for continuity and momentum in the x and y directions are used to form an equation for the …

Analysis Of An Inflatable Gossamer Device To Efficiently De-Orbit Cubesats, Robert A. Hawkins Jr.

Master's Theses

There is an increased need for spacecraft to quickly and efficiently de-orbit themselves as the amount of debris in orbit around Earth grows. Defunct spacecraft pose a significant threat to the LEO environment due to their risk of fragmentation. If these spacecraft are de-orbited at the end of their useful life their risk to future spacecraft is greatly lessened. A proposed method of efficiently de-orbiting spacecraft is to use an inflatable thin-film envelope to increase the body's area to mass ratio and thusly shortening its orbital lifetime. The system and analysis presented in this project is sized for use on …

Hollow Plume Mitigation Of A High-Efficiency Multistage Plasma Thruster, Scott Alan Mcgrail

Master's Theses

Since 2000, a relatively new electric thruster concept has been in research, development, and production at Thales Electron Devices in Germany. This High Efficiency Multistage Plasma Thruster, or HEMPT, has promising lifetime capabilities due to its plasma confinement system. However, the permanent magnet system that offers this and other benefits also creates a hollow plume, where ions are accelerated at angles rather than up the thruster centerline, causing a dip in ion current along the centerline. A laboratory model, built at JPL, was run at Cal Poly to characterize this plume shape and implement a shield to restore a conical …

Numerical Flow Field Analysis Of An Air Augmented Rocket Using The Axisymmetric Method Of Characteristics, Jeffrey Massman

Master's Theses

An Axisymmetric Rocket Ejector Simulation (ARES) was developed to numerically analyze various configurations of an air augmented rocket. Primary and secondary flow field visualizations are presented and performance predictions are tabulated. A parametric study on ejector geometry is obtained following a validation of the flow fields and performance values.

The primary flow is calculated using a quasi-2D, irrotational Method of Characteristics and the secondary flow is found using isentropic relations. Primary calculations begin at the throat and extend through the nozzle to the location of the first Mach Disk. Combustion properties are tabulated before analysis to allow for propellant property …

Qualitative Methods Used To Develop And Characterize The Circulation Control System On Cal Poly's Amelia, Eric N. Paciano

Master's Theses

The circulation control system onboard Cal Poly's Advanced Model for Extreme Lift and Improved Aeroacoustics was a critical component of a highly complex wind tunnel model produced in order to fulfill the requirements of a NASA Research Announcement awarded to David Marshall of the Aerospace Engineering Department. The model was based on a next generation, 150 passenger, regional, cruise efficient, short take-off and landing concept aircraft that achieved high lift through circulation control wings and over-the-wing mounted engines. The wind tunnel model was 10-ft in span, used turbine propulsion simulators, and had a functioning circulation control system driven from tunnel …

Ramjet Combustion Chamber, Paul Cameron Stone

Aerospace Engineering

A ramjet combustion chamber is designed and some initial assembly fabrication and test completed as a component of a ramjet graduate project for California Polytechnic State University, San Luis Obispo Supersonic Wind Tunnel. The combustor design is driven by a theoretical model created by a Cal Poly graduate student, Harrison Sykes. Temperature, pressure, and fuel flow will be measured.

Design And Fabrication Of A Ramjet Engine, Clinton C. Humphrey

Aerospace Engineering

In this report, the design and fabrication of the inlet to a ramjet engine is described. The inlet utilizes a single ramp and single sided three shock internal compression to slow the airflow from supersonic to subsonic speeds while providing maximum stagnation pressure to the combustor. The optimum angle for the inlet ramp is calculated to be 10° and it decelerates the airflow from Mach 3.3019 to Mach 0.5438. The stagnation pressure increases from 150 psi to 4.67 ksi. The material of the inlet is composed primarily of low carbon mild steel to accommodate the high pressure of the inlet.

Proof Of Concept For Propeller Performance Testing In The Cal Poly Wind Tunnel, Alex N. May, Clayton R. Green, Clinton J. Kirsop, Jason A. Schupp

Aerospace Engineering

The goal of this experiment was to execute a proof of concept for a potential propulsion systems laboratory. During the course of this experiment, a data acquisition system was designed, built, and tested in order to collect data from the Cal Poly 3x4 ft draw-down wind tunnel. By operating a brushless outrunner motor and propeller on the sting mount, data was collected for thrust, torque, RPM, current, voltage, and tunnel velocity. By obtaining data for each of these performance metrics, trends were analyzed to confirm the concept and apparatus was functional. The results of the experiment revealed that the concept …

Nozzle Design For The Supersonic Wind Tunnel Ramjet Attachment, Andrew Michael Carter

Aerospace Engineering

This document outlines the concept, design, and manufacturing stages of the nozzle section to the Ramjet Attachment. This project is a subsidiary of the thesis, Baseline Performance of Ramjet Engine”, developed by Harrison Sykes. The nozzle geometry is based off of theoretical calculations using Isentropic and Rayleigh line flow relations for a two-dimensional cross section. The nozzle sees an inlet temperature of 953 degrees Fahrenheit, pressure of 28 psi, and a Mach number of 0.356 after the combustion chamber. The nozzle section is a two foot long converging diverging nozzle to choke and accelerate the flow to achieve an exit …

Creation And Analysis Of An Electric And Magnetic Model Of A Micro Ion Thruster, Maxwell Bodnar

Aerospace Engineering

This report explores the magnetic and electric fields within the Cal Poly Miniature Xenon Ion (MiXI) Thruster V3 in order to create a comprehensive electric and magnetic model of the plasma chamber to analyze and test the current thruster configurations and changes to the existing thruster. This model is used to analyze the operation and efficiency of the ion thruster and the plasma environment within the plasma chamber. This model explores the ionization and electron collision rates during operation of the thruster to measure the efficiency of the current thruster configuration, also determining the theoretical Isp and thrust of the …

Design And Analysis Of Reusable Nozzles For Cal Poly’S Hybrid Rocket Lab, Cheyne Austin, Jose Vargas

Aerospace Engineering

Two nozzles were designed and constructed for testing in the Cal Poly propulsion laboratory to explore which nozzle was the most capable in producing the most thrust. A 15 degree and 30 degree converging-diverging nozzles were machined and tested. Theory suggest that a bell nozzle would be the most efficient since all of the gasses generated in the combustion chamber are directed and accelerated by the throat leave the nozzle traveling along the thrust axis. All of the momentum of the gasses are directed axially thus resulting in maximum thrust. Thrust should also be produced by the converging-diverging nozzle and …

Axisymmetric Air Augmented Methanol/Gox Rocket Mixing Duct Experimental Thrust Study, Kyle Jacob Johnson

Master's Theses

A hot-flow axisymmetric Air Augmented Rocket (AAR) test apparatus was constructed to test various mixing duct configurations at static conditions. Primary flow for the AAR was provided through a liquid methanol-gaseous oxygen bipropellant rocket. Experimental thrust measurements were recorded and propellant mass flow rates and chamber conditions were calculated using an iterative solver dependant on recorded propellant line stagnation pressures. Primary rocket flow produced thrust ranging from 14 to 17.9lbf. Primary mass flow rate through testing ranged from 0.071 to 0.085lbm/s with calculated chamber pressures between 298-362psia. Calculated primary flow velocity ranged from 6,600ft/s to 8,000ft/s depending on propellant pressure …

Smore Revision: Ignition And User Interface, Arash Mehrparvar

Aerospace Engineering

The Static Methanol Oxygen Rocket Engine (SMORE) has undergone several revisions since its inception. This latest revision aimed to increase startup reliability and user safety in the operation of the rocket. The implementation of maintenance procedures, safeguards in the ignition system, as well as construction of a new control box and redesign of the igniter itself have accomplished these goals while keeping costs down and without modifying the current rocket setup. Startup reliability has increased drastically, so long as all other rocket setup procedures are followed properly. 250 subsequent firings of the rocket have proven an igniter reliability of more …

The Application Of Systems Engineering Principles To Model Lithium Ion Battery Voltage, George Gibbs

Master's Theses

The objective of this project is to present a Lithium Ion battery voltage model derived using systems engineering principles. This paper will describe the details of the model and the implementation of the model in practical use in a power system. Additionally, the model code is described and results of the model output are compared to battery cell test data. Finally, recommendations for increased model fidelity and capability are summarized.

The modeling theory has been previously documented in the literature but detailed implementation and application of the modeling theory is shown. The detailed battery cell test voltage profiles are proprietary; …

An Experimental Investigation Of A Goldschmied Propulsor, Joshua Roepke

Master's Theses

A wind tunnel investigation of an axisymmetric bluff body, known as a Goldschmied propulsor, was completed. This model conceptually combines boundary layer control and boundary layer ingestion into a single complementary system that is intended to use energy to reduce the axial force on the body by eliminating separation and increasing the pressure recovery aft of the body’s maximum thickness. The goal of the current project was to design, fabricate, and fully document the performance of a wind tunnel model incorporating the Goldschmied propulsor concept and complete an examination of its aerodynamic performance. The investigation took place at California Polytechnic …

Electric Aircraft Propulsion System, Austin J. Doupe

Aerospace Engineering

This report specifies the purpose, assembly, operation, and data collection of a testing apparatus to characterize small electric aircraft propulsion systems designed for commercial use. This apparatus was constructed with the goal of determining overall system characteristics and efficiencies. The apparatus was pushed to a safety limit as deemed by advisor John Dunning and the results of the experiment were an output power of 3.2kW (25% of max rated power) and a system efficiency of 58.6%, both of which occurred at 2200 RPM. Currently the apparatus needs improvement. It should have an upgraded structure to mount to (instead of the …

High-Fidelity Low-Thrust Trajectory Determination Research And Analysis, Tyler Hill

Aerospace Engineering

This document discusses a numerical analysis method for low thrust trajectory propagation known as the proximity quotient or Q-Law. The process uses a Lyapunov feedback control law developed by Petropoulos^[1] to propagate trajectories of spacecraft by minimizing the user defined function at the target orbit. A simplified propagator is created from the core mechanics of this method in MATLAB and tested in several user defined cases to demonstrate its capabilities. Several anomalies arose in test cases where variations in eccentricity, inclination, right ascension of the ascending node, and argument of perigee were specified. Solutions to these anomalies are discussed …

De-Orbiting Upper Stage Rocket Bodies Using A Deployable High Altitude Drag Sail, Robert A. Hawkins Jr., Joseph A. Palomares

Aerospace Engineering

This report examines the effectiveness of a drag sail to de-orbit upper stage rocket bodies. Many other perturbations contribute to the de-orbiting of these rocket bodies, and these perturbations will also be discussed briefly. This paper will show the length of time needed to force the altitudes of various launch vehicle stages with varying drag area sizes to less than 100 km. The upper stage of the Delta IV launch vehicle in an orbit with an altitude of 500 km will naturally de-orbit in 720 days but when equipped with a 20 m² drag sail, it will de-orbit in …

Ramjet Fuel System, Kelsey Selin

Aerospace Engineering

No abstract provided.

Preliminary Design Of A Laboratory Cylindrical Hall-Effect Thruster, Scott Mcgrail, Sam Parker

Aerospace Engineering

A 3-cm cylindrical Hall thruster with permanent magnets was designed and modeled. The goal was to design a Hall thruster for Cal Poly’s propulsion laboratory of similar size and performance as Cal Poly’s MiXI thruster. The design process began with an investigation into the physics of Hall thrusters and selection of certain thruster parameters. The selected parameters were the diameter and depth of the channel, the total power input to the system, the discharge supply voltage, the cathode voltage, and the propellant flow rates to the anode and cathode. These parameters were used to determine the operational characteristics of the …

Implementation Of A ¼ Inch Hollow Cathode Into A Miniature Xenon Ion Thruster (Mixi), David Wayne Knapp

Master's Theses

Over the last decade, miniature ion thruster development has remained an active area of research do to its low power, low thrust, and high efficiency, however, due to several technical issues; a flight level miniature ion thruster has proved elusive. This thesis covers the design, fabrication, assembly, and test of an altered version of the Miniature Xenon Ion thruster (MiXI), originally developed by lead engineer Dr. Richard Wirz, at the California Institute of Technology (Caltech). In collaboration with Dr. Wirz, MiXI-CP-V3 was developed at Cal Poly San Luis Obispo with the goal of implementing of a ¼ inch hollow cathode …

Hapss, Hybrid Aircraft Propulsion System Synthesis, Michael W. Green

Master's Theses

Hybrid Aircraft Propulsion System Synthesis (HAPSS) is a computer program that sizes and analyzes pure-series hybrid electric propulsion systems for aircraft. The development of this program began during a NASA SBIR contract, in conjunction with Empirical Systems Aerospace (ESAero), with the creation of a propulsion fan design tool. Since the completion of this contract in July 2010, the HAPSS program has been expanded to combine the many aspects of a hybrid propulsion system such as the propulsive fans, electric motors, generators, and controllers, and the internal combustion engines.

This thesis describes the benefits and drawbacks of aircraft hybrid propulsion systems …

Primary And Secondary Flow Interactions In The Mixing Duct Of A 2-D Planer Air Augmented Rocket, Martin Roy Popish

Master's Theses

Experiments were conducted on the Cal Poly air augmented rocket (AAR) in order to characterize two-dimensional flowfield phenomenon occurring in the mixing duct. The testing utilized a direct connect system where high pressure nitrogen is fed into the combustion chamber, to form a primary flow. The high pressure nitrogen is then expanded through a nozzle, with an area ratio of 22 and an exit area of 0.75 in², up to Mach 4.3. Secondary air is entrained from a plenum chamber which is used to create a lower stagnation pressure for the secondary flow. The two flows mix in …