Propulsion and Power Commons^™

Spaceotter: A Floating Spacecraft Simulator Air Bearing Vehicle For Hardware-In-The-Loop Experiments And Research, Alexander Debartolo

Master's Theses

Growing interest in nanosatellites has increased demand for accessible ground-testing methods, which have historically been expensive and restricted. Floating Spacecraft Simulators (FSS), built around Air Bearing Vehicles (ABVs), address this gap by approximating a zero-gravity, friction-minimized environment suitable for testing spacecraft control systems, robotics, and propulsion on the ground.

This thesis presents the design, realization, and initial performance characterization of the Space Optically Tracked Testbed for Experiments and Research (SpaceOTTER) ABV, developed for the Cal Poly Space Robotics Lab. SpaceOTTER is the first step toward emulating the 3 degree of freedom (3-DOF) planar dynamics of a simulated spacecraft and is …

Design And Development Of A Resonance Ignition System Using Gaseous Propellants, Benjamin J. Hoefer

Master's Theses

This work presents the development and experimental evaluation of a resonance igniter (RI) operating with premixed gaseous propellants. Resonance ignition is a non-electrical ignition concept in which an underexpanded jet impinges on a closed-end Hartmann–Sprenger tube (HST), generating cyclic compression and expansion waves that rapidly heat gas near the tube endwall. A modular experimental system was designed and built to investigate resonance ignition using methane–air and methane–oxygen mixtures. The system includes a supplemental configuration that may probe for mixture conditions favorable to ignition, informing RI testing. Pressure and temperature measurements were used to characterize pressure control, mixture pressure ratio (MPR), …

Aerodynamic Design And Structural Evaluation Of A Global Minimum Torque Inspired Multirotor Propeller, Zeke Bukovansky

Master's Theses

This thesis develops a repeatable design, CAD, aerodynamic postprocessing, structural screening, and manufacturing feasibility workflow for a 22-inch global minimum torque inspired multirotor propeller. Matched MIL and GMT geometries were compared at a 35 N, 4000 rpm static-hover operating condition using BEMT/XFOIL aerodynamic postprocessing, with diameter, blade count, chord distribution, airfoil schedule, and target thrust held constant. The final modeled comparison predicted a modest 1.5% reduction in torque and shaft power for the GMT case while maintaining the same thrust target. CAD construction, MATLAB reduced-order beam model, Abaqus screening, and manufacturing planning were used to identify geometry level structural and …

Thermally Perfect Augmentation Of A Supersonic Inlet Design Tool That Uses Method Of Characteristics, Mario V. Guardado

Master's Theses

This work is the first in a series to augment a supersonic air inlet design tool based in Python 3 to incorporate new models that increase the range of applicability of the tool. This effort focuses on improving the thermodynamics model by incorporating a thermally perfect gas model. This tool utilizes method of characteristics to solve the governing equations for an inviscid, irrotational, isentropic, steady, supersonic flow field. Multiple test cases are used to assess the accuracy of all new models. A comparison is made between the original code’s test case for a supersonic inlet at low temperatures to verify …

A Feasibility Study On Series Hybrid-Electric Propulsion For Narrow-Body Transport Aircraft, Carver J. Glomb

Master's Theses

As global climate change accelerates, the reduction of carbon emissions has become a critical objective across multiple industries. The aviation sector, however, has lagged behind other transportation domains in implementing sustainable alternatives, despite growing demand for air travel. Recent research and emerging technologies have proposed several decarbonization pathways, including hydrogen fuel, sustainable aviation fuels (SAFs), and hybrid or fully electric propulsion systems. Among these, series hybrid-electric propulsion has received comparatively limited attention, particularly for application in transport-class aircraft. This study investigates the feasibility and emissions-reduction potential of a series hybrid-electric propulsion architecture applied to a representative narrow-body platform. A Python-based …

Development And Testing Of A Lab-Scale Resonance Igniter For Rocket Propulsion Applications, Aidan Caplan

Master's Theses

The resonance igniter is a type of rocket engine ignition system that initiates spontaneous combustion without using an external ignition source. This is possible because the activation energy needed for the combustion reaction to take place is provided by the igniter as it receives propellant flow. This can simplify the igniter hardware and lends it high re-usability while enabling the use of high-efficiency propellant combinations. Its potential benefits could make it a desirable alternative to traditional approaches such as using spark igniters or hypergolic propellants. The present research strove to inaugurate the study of the resonance igniter at Cal Poly …

Model-Based Design Of Compressed Lithium-Metal Pouch Cell Battery Modules For Evtol Applications, Scott J. Stirling

Master's Theses

Batteries with higher specific energy and power are essential for extending the range and performance of electric vertical takeoff and landing aircraft (eVTOLs). Anode-free lithium-metal pouch cells offer strong potential at the cell-level but require high compressive pressures to enhance cycle life and discharge performance. These pressures necessitate heavier structural components, reducing packaging efficiency at the module level.

To evaluate this tradeoff, a full-factorial enumeration model was developed to explore viable module designs within a constrained packaging volume. The model scales subsystem masses, enforces design rules and material limits, and accounts for large (~20%) cell thickness changes during cycling.

Results …

Spacecraft Attitude Control Simulator, Bricen S. Rigby

College of Engineering Summer Undergraduate Research Program

The Spacecraft Attitude Control Simulator is a single-axis attitude control platform which is intended to recreate the frictionless space environment in order to test cold-gas thruster control schemes. The overall goal of this research project was to observe settling data from the platform and compare it to simulated data. In practice, the predicted settling time was only 7% larger than observed settling time.

Cryogenic Fuel Applications To Sustainable Commercial Aircraft, Jack R. Kisling, Lillian Panning

College of Engineering Summer Undergraduate Research Program

Finding a source of clean and renewable energy is one of the greatest challenges humanity will face in the 21st century. With populations expanding, developing countries increasing their use of resources, and the rapid and alarming effects of climate change, a shift to a sustainable future is an existential prospect.

The goal of our project is to take the first steps toward getting safety procedures and lab space established, so mechanical engineering senior projects can quickly begin to experiment with cryogenic fuels. They will explore the application of cryogenic fuels to commercial aviation.

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

Feasibility Assessment Of An All-Electric, Narrow-Body Airliner, Ariel Sampson

Master's Theses

Combustion emissions from aviation operations contribute significantly to climate change and air pollution. Accordingly, there is increasing interest in advancing battery-powered propulsion for aviation applications to reduce emissions. As batteries continue to improve, it is essential to recognize breakthroughs in battery specific energy in the context of air transport vehicles. Most electric aircraft designs and programs have focused on small aircraft because of restrictive battery performance. This work presents a feasibility assessment for an all-electric airliner based on an Airbus A220-100 with turbofan engines replaced by electric motors and propellers. The analysis compares the performance characteristics of the electric airliner …

Method And Simulation Of On-Orbit Sub-Microthrust Evaluation, Jonathan Hood

Master's Theses

With the advent of smaller satellites, along with the need for less than 0.1 μN precision attitude control for interferometry and imaging missions, finer micro- to sub-micro- thrusters have become an area of high interest. As thrusters are developed and ground-tested, it is necessary to evaluate their thrust performance on-orbit. On-orbit measurements offer actual thrust performance in mission conditions, free from ground facility vibrations and miniaturization restraints, and allow a thruster system to achieve a NASA Technology Readiness Level (TRL) of 7-8. A review is conducted of existing and proposed ground and on-orbit thrust measurement techniques. Experimental gaps and complementary …

Simulation Of A Configurable Hybrid Aircraft, Brandon Bartlett

Master's Theses

As the demand for air transportation is projected to increase, the environmental impacts produced by air travel will also increase. In order to counter the environmental impacts while also meeting the demand for air travel, there are goals and research initiatives that aim to develop more efficient aircraft. An emerging technology that supports these goals is the application of hybrid propulsion to aircraft, but there is a challenge in effectively exploring the performance of hybrid aircraft due to the time and money required for safe flight testing and due to the diverse design space of hybrid architectures and components. Therefore, …

Ram Air-Turbine Of Minimum Drag, Raymond Akagi

Master's Theses

The primary motivation for this work was to predict the conditions that would yield minimum drag for a small Ram-Air Turbine used to provide a specified power requirement for a small flight test instrument called the Boundary Layer Data System. Actuator Disk Theory was used to provide an analytical model for this work.

Classic Actuator Disk Theory (CADT) or Froude’s Momentum Theory was initially established for quasi-one-dimensional flows and inviscid fluids to predict the power output, drag, and efficiency of energy-extracting devices as a function of wake and freestream velocities using the laws of Conservations of Mass, Momentum, and Energy. …

Conceptual Design Of A South Pole Carrier Pigeon Uav, Kendrick M. Dlima

Master's Theses

Currently, the South Pole has a large data problem. It is estimated that 1.2 TB of data is being produced every day, but less than 500 GB of that data is being uploaded via aging satellites to researchers in other parts of the world. This requires those at the South Pole to analyze the data and carefully select the parts to send, possibly missing out on vital scientific information. The South Pole Carrier Pigeon will look to bridge this data gap.

The Carrier Pigeon will be a small unmanned aerial vehicle that will carry a 30 TB solid-state hard drive …

Performance Enhancement And Characterization Of An Electromagnetic Railgun, Paul M. Gilles

Master's Theses

Collision with orbital debris poses a serious threat to spacecraft and astronauts. Hypervelocity impacts resulting from collisions mean that objects with a mass less than 1g can cause mission-ending damage to spacecraft. A means of shielding spacecraft against collisions is necessary. A means of testing candidate shielding methods for their efficacy in mitigating hypervelocity impacts is therefore also necessary. Cal Poly’s Electromagnetic Railgun was designed with the goal of creating a laboratory system capable of simulating hypervelocity (≥ 3 km/s) impacts. Due to several factors, the system was not previously capable of high-velocity (≥ 1 km/s) tests. A deficient projectile …

Modeling And Testing Powerplant Subsystems Of A Solar Uas, Luke J. Bughman

Master's Theses

In order to accurately conduct the preliminary and detailed design of solar powered Unmanned Aerial Systems (UAS), it is necessary to have a thorough understanding of the systems involved. In particular, it is desirable to have mathematical models and analysis tools describing the energy income and expenditure of the vehicle. Solar energy income models may include available solar irradiance, photovoltaic array power output, and maximum power point tracker efficiency. Energy expenditure models include battery charging and discharging characteristics, propulsion system efficiency, and aerodynamic efficiency. In this thesis, a series of mathematical models were developed that characterize the performance of these …

Design Principles And Preliminary Testing Of A Micropropulsion Electrospray Thruster Research Platform, Will Alan Mcgehee

Master's Theses

The need for micropropulsion solutions for spacecraft has been steadily increasing as scientific payloads require higher accuracy maneuvers and as the use of small form-factor spacecraft such as CubeSats becomes more common. Of the technologies used for this purpose, electrospray thrusters offer performance that make them an ideal choice. Electrosprays offer high accuracy impulse bits at low power and high efficiency, and have low volume requirements. Design choice reasoning and preliminary testing results are presented for two electrospray thruster designs. The first thruster, named the Demonstration thruster, is operated in atmospheric conditions and serves as a highly visible example of …

An Investigation Of The Anomalous Thrust Capabilities Of The Electromagnetic Drive, Hannah J. Simons

Physics

The Electromagnetic Drive (EMDrive) is a propellant-less engine concept hypothesized by aero- space engineer Roger Shawyer. Shawyer’s proposed thruster technology is grounded on the theory of electromagnetic resonant behavior exhibited by a radiofrequency cavity, though the source of any generated thrust is undetermined by current physical laws. NASA Eagleworks Laboratories at John- son Space Center conducted a vacuum test campaign to investigate previously reported anomalous thrust capabilities of such a closed radiofrequency cavity, using a low-thrust torsion pendulum. The team published positive, although small-scaled thrust results in 2017. Following NASA Eagleworks breakthrough result and operating under the assumption that the …

Colloid Thruster To Teach Advance Electric Propulsion Techniques To Post-Secondary Students, Alexander M. Powaser

Master's Theses

Colloid thrusters, and electrospray thrusters as a whole, have been around since the 1960s. When they were first developed, the high efficiency and fine thrust control was overshadowed by the high power requirement for such a low thrust that the system provides. This caused the technology to be put on hold for aerospace applications. Now, as small satellites are becoming more prevalent, there has been a resurgence in interest in electrospray thruster technology. The recent advancements in tech- nology allow electrospray thrusters to use significantly less power and occupy less volume than their predecessors. As electrospray technology continues to advance, …

A Homegrown Dsmc-Pic Model For Electric Propulsion, Dominic Charles Lunde

Master's Theses

Powering spacecraft with electric propulsion is becoming more common, especially in CubeSat-class satellites. On account of the risk of spacecraft interactions, it is important to have robust analysis and modeling tools of electric propulsion engines, particularly of the plasma plume. The Navier-Stokes equations used in classic continuum computational fluid dynamics do not apply to the rarefied plasma, and therefore another method must be used to model the flow. A good solution is to use the DSMC method, which uses a combination of particle modeling and statistical methods for modeling the simulated molecules. A DSMC simulation known as SINATRA has been …

Micro-Nozzle Simulation And Test For An Electrothermal Plasma Thruster, Tyler J. Croteau

Master's Theses

With an increased demand in Cube Satellite (CubeSat) development for low cost science and exploration missions, a push for the development of micro-propulsion technology has emerged, which seeks to increase CubeSat capabilities for novel mission concepts. One type of micro-propulsion system currently under development, known as Pocket Rocket, is an electrothermal plasma micro-thruster.

Pocket Rocket uses a capacitively coupled plasma, generated by radio-frequency, in order to provide neutral gas heating via ion-neutral collisions within a gas discharge tube. When compared to a cold-gas thruster of similar size, this gas heating mechanism allows Pocket Rocket to increase the exit thermal velocity …

Electrode Geometry Effects In An Electrothermal Plasma Microthruster, Harrison Raymond King

Master's Theses

Nanosatellites, such as Cubesats, are a rapidly growing sector of the space industry. Their popularity stems from their low development cost, short development cycle, and the widespread availability of COTS subsystems. Budget-conscious spacecraft designers are working to expand the range of missions that can be accomplished with nanosatellites, and a key area of development fueling this expansion is the creation of micropropulsion systems. One such system, originally developed at the Australian National University (ANU), is an electrothermal plasma thruster known as Pocket Rocket (PR). This device heats neutral propellant gas by exposing it to a Capacitively Coupled Plasma (CCP), then …

Thermal Modelling And Validation Of Heat Profiles In An Rf Plasma Micro-Thruster, Alec Sean Henken

Master's Theses

The need and demand for propulsion devices on nanosatellites has grown over the last decade due to interest in expanding nanosatellite mission abilities, such as attitude control, station-keeping, and collision avoidance. One potential micro-propulsion device suitable for nanosatellites is an electrothermal plasma thruster called Pocket Rocket. Pocket Rocket is a low-power, low-cost propulsion platform specifically designed for use in nanosatellites such as CubeSats. Due to difficulties associated with integrating propulsion devices onto spacecraft such as volume constraints and heat dissipation limitations, a characterization of the heat generation and heat transfer properties of Pocket Rocket is necessary. Several heat-transfer models of …

Jfs Turbine Engine For Cal Poly Mechanical Engineering Department, Dorian Capps, Zoe Kai Tuggle

Mechanical Engineering

This project concerns the development of a gas turbine engine laboratory activity for use in one of Cal Poly’s technical elective courses in the Mechanical Engineering Department, ME 444: Combustion Engine Design. The class is taught by Dr. Patrick Lemieux, who is also in charge of the on-campus engines lab where the turbine engine will be installed. The engine itself is a JFS-100-13A turboshaft engine that will be coupled to an electric dynamometer inside of the dyno test cell. Students taking the ME 444 class, likely starting in Winter Quarter of 2018, will be able to perform hands-on experiments using …

Actuator Disk Theory For Compressible Flow, Htet Htet Nwe Oo

Master's Theses

Because compressibility effects arise in real applications of propellers and turbines, the Actuator Disk Theory or Froude’s Momentum Theory was established for compressible, subsonic flow using the three laws of conservation and isentropic thermodynamics. The compressible Actuator Disk Theory was established for the unducted (bare) and ducted cases in which the disk was treated as the only assembly within the flow stream in the bare case and enclosed by a duct having a constant cross-sectional area equal to the disk area in the ducted case. The primary motivation of the current thesis was to predict the ideal performance of a …

Divergent Plume Reduction Of A High-Efficiency Multistage Plasma Thruster, Christopher M. Barlog

Master's Theses

High Efficiency Multistage Plasma Thrusters (HEMPTs) are a relatively new form of electric propulsion that show promise for use on a variety of missions and have several advantages over their older EP competitors. One such advantage is their long predicted lifetime and minimal wall erosion due to a unique periodic permanent magnet system. A laboratory HEMPT was built and donated by JPL for testing at Cal Poly. Previous work was done to characterize the performance of this thruster and it was found to exhibit a large plume divergence, resulting in decreased thrust and specific impulse. This thesis explores the design …

Axisymmetric Bi-Propellant Air Augmented Rocket Testing With Annular Cavity Mixing Enhancement, Allen A. C. Capatina

Master's Theses

Performance characterization was undertaken for an air augmented rocket mixing duct with annular cavity configurations intended to produce thrust augmentation. Three mixing duct geometries and a fully annular cavity at the exit of the nozzle were tested to enable thrust comparisons. The rocket engine used liquid ethanol and gaseous oxygen, and was instrumented with sensors to output total thrust, mixing duct thrust, combustion chamber pressure, and propellant differential pressures across Venturi flow measurement tubes.

The rocket engine was tested to thrust maximum, with three different mixing ducts, three major combustion pressure sets, and a nozzle exit plane annular cavity (a …

Modeling And Test Of The Efficiency Of Electronic Speed Controllers For Brushless Dc Motors, Clayton R. Green

Master's Theses

Small electric uninhabited aerial vehicles (UAV) represent a rapidly expanding market requiring optimization in both efficiency and weight; efficiency is critical during cruise or loiter where the vehicle operates at part power for up to 99% of the mission time. Of the four components (battery, motor, propeller, and electronic speed controller (ESC)) of the electric propulsion system used in small UAVs, the ESC has no accepted performance model and almost no published performance data. To collect performance data, instrumentation was developed to measure electrical power in and out of the ESC using the two wattmeter method and current sense resistors; …

Inlet Shape Considerations For Split-Wing Electric Distributed Propulsion, Kurt Vonderhaar Papathakis

Master's Theses

This thesis aims to uncover preliminary design relationships for an inlet of a split-wing electric distributed propulsion regional airliner. Several aspects of the inlet design were investigated, including: the overall thickness of the airfoil section with respect to the chord, inlet throat area, and lip radius. These parameters were investigated using several angles of attack and mass flow rates through the fan. Computational fluid dynamics, with a 2^nd Order turbulence model was used and validated against World War II era data from NACA, as those studies were the most pertinent wind tunnel data available. Additionally, other works by Boeing, …