Engineering Commons^™

Pedal-Powered Drivetrain System, Geremy J. Patterson, Callaghan Fenerty, Bradley Welch

Mechanical Engineering

No abstract provided.

Friction Test Machine, Alec J. Makowski, Megan Hardisty, Brandon L. Killian

Mechanical Engineering

Parker Aerospace is interested in collecting empirical data of friction coefficients for skewed roller bearings. A fixture will be designed, constructed and tested to allow a technician to quickly and easily measure the friction torque of a skew roller bearing with varying axial loads, geometries, lubricants, temperatures and rotational speeds in order to improve actuator efficiency.

Joseph's Jogger, Robert Trujillo, Carolina Reyes, Josh Egli, Luke Kraemer

Mechanical Engineering

Joseph Cornelius is a young man with spastic quadriplegia who loves the experience of being in triathlons. He actively participates in triathlons in which he is pushed in a jogger. His old jogger has become worn out and does not dampen road impacts which cause Joseph discomfort. Thus, the scope of this project was to create a new stroller in which he can be pushed efficiently for long distances and that dampens road impacts in order to allow Joseph to continue enjoying triathlons.

Electric Vehicle Drivetrain, Jimmy Andrew King, Kevin Kristopher Moore, Charissa Cadence Seid

Mechanical Engineering

This document serves to outline the design and development of Sharpell Technologies' ST5 electric vehicle drivetrain. Background research was conducted on various drivetrain components and testing methods, leading to the development of our drivetrain’s design requirements. Compiled in this report are the specifications of the components that will be integrated into our drivetrain design. All component calculations and specifications can be located in the appendices. An in-depth manufacturing plan features the modifications necessary to create several key components such as the shafts and housing. The assembly plan details a step-by-step process in which the components are arranged to ensure a …

Deployable Antenna For Cubesat, Mackenzie Thomas Lennon, Caleb Andrew Barber, David Matthew Galves

Mechanical Engineering

This project is a proof-of-concept ground model of a large deployable antenna designed for the small space requirements of CubeSats. This small deployment module is designed to fit a 2 m by 1 m reflective antenna inside a storage volume of with the dimensions 20 cm by 20 cm x 40 cm. The reflector will be deployed to a parabolic shape with the goal of modeling the reflector necessary for high frequency communication. Because this module is designed as a proof-of-concept for the deployable parabolic reflector specifically, no electrical components will be incorporated and will just focus on the deployment …

Drawing And Twisting Of Graphene Fibers, Gregory T. Lane, Robert J. Sekerak, Isaias Diaz

Mechanical Engineering

The aim of this project was to develop a more automated process for drawing and twisting of graphene fibers than was currently in place. This was implemented by having two chemical baths with variable speed rollers at either end, and intermediate roller to spool fiber between stages, and a twisting cylinder with integral spool to twist the fiber as it is collected. The goal was to have this first iteration deliver a working prototype, however due to manufacturing delays and timing constraints, that will be missed. A second follow-on project would be able to continue the work presented here and …

Maize Mill Senior Project, Jose Ignacio Delgado, Wesley C. Curtis, Charles Steese

Mechanical Engineering

Engineers Without Borders (EWB) has worked on several projects to help developing communities around the world build the infrastructure necessary for modern life. One of their projects is the creation of an inexpensive and easily manufactured maize mill that communities in Africa (mainly Malawi) can use to grind corn and make their main food source, Nsima. Geoffery Wheeler, an accomplished engineer and former mentor to EWB’s Malawi team, wants an inexpensive, easily manufacturable and effective maize mill that can be fabricated and sustained in Africa.

This report describes the process in which the Maize Mill Senior Project team created the …

Polysat Helmholtz Cage, Alex Nichols, Nicolas Le Renard, Jordan Skaro, Louie Thiros, Madeline Tran

Mechanical Engineering

The MagCal5 Helmholtz cage project is an interdisciplinary approach to provide the PolySat/CubeSat research lab with a magnetic testing environment for the calibration of magnetic components and verification of various control laws. The Cal Poly CubeSat organization is the home of the CubeSat Specification, and acts as a testing and integration facility for CubeSats built by universities across the world. The PolySat organization is a CubeSat developer that works with numerous industry partners to design, manufacture, and operate CubeSats to further scientific advancement. The addition of a magnetic test stand to the lab will allow CubeSat to extend to the …

Condition Factor Calibration For Load And Resistance Factor Rating Of Steel Girder Bridges, Joshua Steelman, Pranav M. Shakya

Nebraska Department of Transportation: Research Reports

Load and Resistance Factor Rating (LRFR) is a reliability-based rating procedure complementary to Load and Resistance Factor Design (LRFD). The intent of LRFR is to provide consistent reliability for all bridges regardless of in-situ condition. The primary difference between design and rating is the uncertain severity and location of deterioration, including the potential future loss of strength for an element already evidencing deterioration. Ostensibly, these uncertainties are addressed by applying an additional strength reduction factor: the condition factor, ϕc. Currently, condition factors are nominally correlated to the condition of the member, which can be Good, Fair, or Poor. However, definitions …

An Investigation Of Avian Wing Tip Vortex Generation Using A Biomimetic Approach, David Stewart Martin

Master's Theses

An experimental study has been conducted to develop a process allowing the creation of biologically accurate aerodynamic test models mimicking the slotted primary feather geometry of the Brown Pelican (Pelecanus occidentalis). Preserved examples of both a full Brown Pelican wing and a single primary feather were 3D scanned and digitally reconstructed using a combination of MATLAB and CAD software. The final model was then 3D printed as a collection of smaller components using a LulzBot TAZ 6 printer and Taulman3D T-Glase PET filament. After using various surface finishing techniques to improve the finish of all 3D printed parts, …

Design Of An Active Harmonic Rejection N-Path Filter For Highly Tunable Rf Channel Selection, Craig J. Fischer

Master's Theses

As the number of wireless devices in the world increases, so does the demand for flexible radio receiver architectures capable of operating over a wide range of frequencies and communication protocols. The resonance-based channel-select filters used in traditional radio architectures have a fixed frequency response, making them poorly suited for such a receiver. The N-path filter is based on 1960s technology that has received renewed interest in recent years for its application as a linear high Q filter at radio frequencies. N-path filters use passive mixers to apply a frequency transformation to a baseband low-pass filter in order to achieve …

Influence Of Activated Carbon Surface Oxygen Functionality On Elemental Mercury Adsorption From Aqueous Solution, Emily K. Faulconer, David W. Mazyck

Publications

Mercury (Hg), though naturally occurring, is a toxic element. Exposure to various forms of mercury can be harmful for humans and ecosystems. Mercury-contaminated wastewater can be treated using activated carbon to adsorb the mercury, allowing for safe discharge. Wet chemical oxidation of activated carbon was performed to enhanced surface oxygen functionality, with the objective of enhancing aqueous ionic (Hg(II)) and elemental (Hg(0)) mercury adsorption. Characterization of the modified carbons included nitrogen adsorption-desorption, elemental analysis, point of zero charge, and total acidity titration. The concentration and identity of the modifying reagent influenced the characteristics of the carbons, including the surface oxygen …

The Modification Of A Curtain Coating Formulation: A Study Of Rheology And Surface Tension, And Their Effect On Pitting, Samantha Leigh Schoenfelder

Masters Theses

When an undisclosed recycled fiber mill installed a “two-slotted” curtain coater to replace their air knife coater, a prominent defect arose known as “pitting,” which is also called pinholing or cratering. Pitting occurs when the coating of the sheet has small holes that mar its surface, which, when clustered together or larger in size, can cause print breakup during the printing process.

Through research, pitting is known to be caused by a boundary layer of air that gets laterally pulled in between the coating and board during their initial contact. Thus, rheological properties and the surface tension of the curtain …

Testimony Of Dr. George H. Baker, Senior Advisor To The Congressional Emp Commission, George H. Baker Iii

School of Integrated Sciences - Faculty Scholarship

This is the script of testimony before the Federal Energy Regulatory Commission. It offers a vision for a future in which our electric power systems will be able to operate through or quickly recover from catastrophic failure due to electromagnetic pulse (EMP), cyber, and physical attacks. The scope of the term ‘EMP’ used in this testimony includes both naturally occurring solar storms and the more energetic man-made EMP hazards. The vision has been discussed with members of the electric power industry, and prominent EMP/cyber/physical protection advocates who find it to be supportable and actionable. The nature of EMP, cyber, and …

Scalable And Fully Distributed Localization In Large-Scale Sensor Networks, Miao Jin, Su Xia, Hongyi Wu, Xianfeng David Gu

Electrical & Computer Engineering Faculty Publications

This work proposes a novel connectivity-based localization algorithm, well suitable for large-scale sensor networks with complex shapes and a non-uniform nodal distribution. In contrast to current state-of-the-art connectivity-based localization methods, the proposed algorithm is highly scalable with linear computation and communication costs with respect to the size of the network; and fully distributed where each node only needs the information of its neighbors without cumbersome partitioning and merging process. The algorithm is theoretically guaranteed and numerically stable. Moreover, the algorithm can be readily extended to the localization of networks with a one-hop transmission range distance measurement, and the propagation of …

The Effects Of Tether Placement On Antibody Stability On Surfaces, Thomas A. Knotts, Rebecca W. Grawe

Faculty Publications

Despite their potential benefits, antibody microarrays have fallen short of performing reliably and have not found widespread use outside of the research setting. Experimental techniques have been unable to determine what is occurring on the surface of an atomic level, so molecular simulation has emerged as the primary method of investigating protein/surface interactions. Simulations of small proteins have indicated that the stability of the protein is a function of the residue on the protein where a tether is placed. The purpose of this research is to see whether these findings also apply to antibodies, with their greater size and complexity. …

Azelia's Walker, Jordan C. Ramsey, Kathleen C. Balfour, Jayne K. Benedict, Gabrielle Merkin

Mechanical Engineering

A Biomedical Engineering student, KC Balfour, two Mechanical Engineering students, Jayne Benedict and Gabrielle Merkin, and one Industrial Engineering student, Jordan Ramsey, make up the interdisciplinary senior project team of Azelia’s Walker. The goal of Azelia’s Walker is to create a custom walker for an 8-year-old girl in the San Luis Obispo Community, named Azelia, who has decreased motor control. Her current walker does not suit her active and energetic lifestyle, so Azelia’s Walker is challenged to design and manufacture a collapsible all-terrain walker that best suits Azelia’s needs. Throughout the academic year, Azelia’s Walker participated in the brain-storming and …

X-Beam Alignment System, Whittaker Ian Hamill, Joseph Michael Falcao, Robert Kim-Yan Tam

Mechanical Engineering

The goal of the project was to design, build, and test an automated machine for Micro-Vu that will align a pair of rails to the necessary precision and affix said rails to Micro-Vu's X-Beam as to reduce manual labor and human error.

Swanton Pacific Railroad - Track Maintainer Upgrades, Jakob Graf, Dustin Platt

Mechanical Engineering

This project’s sponsor is Swanton Pacific Railroad, a 1/3 scale railroad in Santa Cruz, CA. Our team was given the task of upgrading a maintenance cart used to clear debris from the track and level the gravel ballast during maintenance projects. Our focus was to upgrade the blowing system used to clear any debris. The current system used is a hydraulic fan with a single length of ducting serving as its outlet. Our solution is to mount two Stihl backpack leaf blowers to manufactured saddles and mount the assembly to the cart in place of the hydraulic fan. Ducting is …

Shrinkage Cracking In Concrete Tilt-Up Construction, Stewart Hooks, Jack Robinson

Architectural Engineering

The purpose of this project is to investigate a particular, undesirable cracking pattern in concrete tilt-up panels that, until now, did not have a known definite cause. The cause of this cracking pattern is hypothesized to be due to shrinkage restraint of the concrete panels. The cracking under investigation occurs at the bottom corners of the Tilt-Up panels, suggesting that the base of the panel is restrained from shrinkage. This project models various components of Tilt-Up Construction that have potential for restraining the panels from shrinking. This project consists of the following main components.

The first aspect of this project …

Wheelieking Trainer Project Report, Harold Hall Iii, Nathaniel Fox, Thomas Niemisto

Biomedical Engineering

In this report we will detail the design and implementation process of the WheelieKing Trainer project, a device that helps people learn how to do wheelies on a bicycle by preventing backward falls. Formal project requirements are specified, followed by the ideation and iteration process to meet those requirements. The components and methods used to create the device are described in detail. The results of the development process and usage test results of the device are included. Appendices at the end of this report include references, supporting analyses, and project management and timeline details.

Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes

Materials Engineering

Equipment often found in refineries may be enveloped in insulation and weathering jackets to maintain internal processing temperatures. In many cases moisture from the environment will penetrate the weathering jacket and infiltrate the insulation, leaching corrosive ions to the surface of metal equipment, effectively creating a corrosion cell. The goal of this project is to investigate different insulating materials for their ability to inhibit corrosion under insulation (CUI). The inhibiting mechanism utilizes water ingress that leaches ions from the insulator to bond with the surface metal and create a passive layer, inhibiting any further corrosion. This study will follow ASTM …

A Comparison Study Of Two Synthesis Methods For Polymer Of Intrinsic Microporosity 1 (Pim-1), Conor S. Perry

Materials Engineering

Polymers of Intrinsic Microporosity (PIMs) are an emerging polymeric material class for molecular sieving applications. This study focuses on PIM-1, an alternating copolymer of 5,5’,6,6’-tetrahydroxy-3,3’,3,3’-tetramethyl-1,1’-spirobisindane and tetrafluoroterephthalonitrile synthesized via nucleophilic aromatic substitution. PIM-1 been widely studied as a gas separating material and filtering membrane, but in this case, it is studied as a battery separator material. PIM-1’s microporous (pore diameters less than 2 nm) structure allows smaller favorable ions to transport while preventing larger ions and compounds from transporting. Two synthesis methods, round bottom flask synthesis and ball mill synthesis, of PIM-1 are compared to see any improved characteristics. The …

Cpu Db Data Visualization, Ruchita Patel, Marek Moreno

Computer Engineering

Given the CPU database from Stanford, we wanted to create something that portrayed the data in a more visually pleasing way. The CPU database website wanted a web page that would allow users to create graphs based on the processor data from the database. The web page would allow users to select different data from the database and create the graphs they wanted to gain insight into the decades of processor data.

Ping Pong Trainer, Aaron Atamian

Computer Engineering

This is a ping pong trainer. It shoots out ping pong balls to red targets using computer vision techniques.

Design Of Process Improvements To Increase Field Work Efficiency At Webcor Concrete Group, Fiona Blackburn

Industrial and Manufacturing Engineering

This study set out to analyze and improve field work efficiency at Webcor Concrete Group, a subcontractor working on a new housing project at the Cal Poly, San Luis Obispo campus. Specifically, they would like to access their performance in regards to end-of-break to back-to-work time and the 30-30 rule, which states that everything a field worker needs should be accessible within 30 seconds or 30 feet. The problem statement is that Webcor wishes to utilize their field hours 5% more efficiently through a study of current shortcomings and recommended improvements. A review of the literature generated process improvement ideas …

Design Of An Improved Toolbox And Connex For Webcor Builders, Veronica Ana Valley, Jamie Mari Kusumoto

Industrial and Manufacturing Engineering

Webcor builders asked the Senior Project team to create a design of an organized job box on Solidworks that improves worker efficiency, improves jobsite organization, and limits financial losses, which are common tool-related issues for the company. As a group, the members analyzed the job box current situation using multiple perspectives to create two designs, one streamlined by each project group member. The project group developed each of the designs based on a current state analysis in which we analyzed the job box, simulated finding tools to create multiple motion studies, collected worker feedback, conducted an ergonomic analysis, conducted a …

Redesign Of Good Karma Bike’S Facility Layout And Bike Storage Process, Ryan Phillip Ogan, Derek Chung, Tommy Chang

Industrial and Manufacturing Engineering

Good Karma Bikes is a non-profit organization that services and restores bikes that customers bring into the shop. Good Karma Bikes has plans for a dramatic increase in storage capacity for the next few years. Good Karma Bike’s warehouse area is currently overflowing with bikes due to the large increase in demand. A redesign of the warehouse layout is needed to handle the increase of incoming bikes and to improve product flow through the space. The project team’s objectives are to:

• Improve accessibility and reduce time it takes to unrack a bike
• Increase space utilization by improving bike storage capacity …

Design Of Material Flow And Tracking System For Supply Chain And Logistics: E. & J. Gallo Winery – Modesto Campus, Joshua Balland, Angela Mariani

Industrial and Manufacturing Engineering

E. & J. Gallo is a winemaking company located in Modesto, California. Our group was assigned to measure and analyze E. & J. Gallo’s current state process for their 5-Buggies (transportation trailers) to find key areas of inefficiency. After analyzing their current state process, we designed a more efficient flow of materials for the 5-Buggy system within the Automatic Train Loading (ATL) station and found an optimal solution for tracking the 5-Buggies on the Modesto campus. Our project started with preliminary research on fleet management, material management systems, and tracking methodologies. Once these areas of research were fully understood, our …

Design Of A Process To Implement An Annual Community Fundraiser For Sprout Up, Katherine Lynette Phillips, Kimberly Nicole Walter

Industrial and Manufacturing Engineering

Sprout Up—in San Luis Obispo—is currently a non-profit organization that teaches free environmental science education to first and second graders around the San Luis Obispo area. Due to recent circumstances, Sprout Up will soon be losing its non-profit status, and therefore they will be losing their funding as well. Their problem is that they need a stable annual fundraiser that will help the organization continue to provide free services to local elementary schools as a Cal Poly club rather than a non-profit. Multi-criteria analysis techniques were used to determine what would be the best solution to their problem and found …