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Full-Text Articles in Engineering

Rover Chassis & Suspension, Nikki Zainer, Aung Bhone Zaw, Joelle Romero, Colin Thompson Dec 2024

Rover Chassis & Suspension, Nikki Zainer, Aung Bhone Zaw, Joelle Romero, Colin Thompson

Mechanical Engineering

The Mars rover project is part of the University Rover Challenge (URC), a robotics competition organized by the Mars Society that tasks student teams with designing and building the next generation of Mars rovers. Cal Poly Human Space Technology and Research (CP-HSTAR) has inherited a rover developed by a previous senior design team.

This report documents the progress made in refining the rover’s structure, highlighting key specifications, and detailing design improvements aimed at enhancing the suspension’s structural integrity, improving wheel traction, increasing modularity, and developing an enclosed chassis for electronic components.

This report includes a detailed breakdown of the rover’s …


Investigating Challenges Of Converting Cad Models To Game Ready Assets, Vathsa Pawar Dec 2024

Investigating Challenges Of Converting Cad Models To Game Ready Assets, Vathsa Pawar

All Theses

This thesis explores the challenges associated with converting detailed CAD models into game-ready assets optimized for use in virtual reality (VR) environments using game engines, focusing on enhancing using mechanical engineering models. The primary goal is to establish a toolchain that allows the integration of CAD models into game engines for immersive applications, enabling engineers and stakeholders to interact with 3D models in a synthetic environment. The study employs several test cases ranging from simple door models to complex automotive vehicle prototypes, elaborating the process of exporting CAD models through intermediate formats (such as STEP, STL, GLB) using tools like …


Influence Of Hygrothermal Conditions Of The Bistability Of Asymmetric Carbon Fiber Laminate Composites, Celia Hill Dec 2024

Influence Of Hygrothermal Conditions Of The Bistability Of Asymmetric Carbon Fiber Laminate Composites, Celia Hill

All Theses

Carbon fiber-reinforced polymer (CFRP) laminates have widespread use in many industries because of their exceptional strength-to-weight ratio. Carbon fiber laminates following an asymmetric layup orientation can exhibit bistability meaning the laminate can exist at two stable geometric configurations. The morphing characteristics of bistable CRFP has a growing level of interest because of its potential in various applications including space aircraft structures for easy repair, automotive structures for energy dissipation and ergonomics, robotics for flexible motion and energy harvesting. Existing research shows that both moisture and temperature affect the material properties and behavior of CFRP laminates, however, the influence of moisture …


Uncovering Upconversion Photoluminescence In Layered Pbi2 Above Room Temperature, Sharad Ambardar, Xiaodong Yang, Jie Gao Dec 2024

Uncovering Upconversion Photoluminescence In Layered Pbi2 Above Room Temperature, Sharad Ambardar, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

As a van der Waals (vdW) layered semiconductor material, lead iodide (PbI2) possessing a direct bandgap with strong photoluminescence emission in visible range has gained wide attention in applications of photonic and optoelectronic devices. Here, up conversion photoluminescence (UPL) in exfoliated PbI2 flakes is demonstrated at room temperature and elevated temperatures. The linear power dependence of UPL emission with 532 nm excitation suggests the one-photon involved multiphonon-assisted UPL emission process, which is revealed by the temperature-dependent UPL emission measurement. Meanwhile, the nonlinear power dependence of UPL emission with 561 nm excitation indicates the transition of UPL emission mechanism from linear …


Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou Dec 2024

Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The combination of distributed digital factories (D2Fs) with sustainable practices has been proposed as a revolutionary technique in modern manufacturing. This review paper explores the convergence of D2F with innovative sensor technology, concentrating on the role of Field Programmable Gate Arrays (FPGAs) in promoting this paradigm. A D2F is defined as an integrated framework where digital twins (DTs), sensors, laser additive manufacturing (laser-AM), and subtractive manufacturing (SM) work in synchronization. Here, DTs serve as a virtual replica of physical machines, allowing accurate monitoring and control of a given manufacturing process. These DTs are supplemented by sensors, providing near-real-time data to …


Design, Manufacturing, And Assembly Of Modular Snake-Like Robotic Arm, Alongside Design And Implementation Of System’S Digital-Twin, Scott Brown Dec 2024

Design, Manufacturing, And Assembly Of Modular Snake-Like Robotic Arm, Alongside Design And Implementation Of System’S Digital-Twin, Scott Brown

Master's Theses

A unique modular snake-like robotic arm, also referred to as MA\RS – the Modular Arm \ Robotic System - was designed, manufactured, assembled, simulated, and programmed to create a modular robot which could move to a desired end position given the number of links, the position of the end link and the duration of motion. This robotic arm serves as the start of research into a modular space robotic system to be used in low-gravity environments. As such, this project focused on developing the initial design of the robot and its digital twin. The system’s modularity allows for changes to …


Introducing The Second-Order Features Adjoint Sensitivity Analysis Methodology For Neural Ordinary Differential Equations—Ii: Illustrative Application To Heat And Energy Transfer In The Nordheim–Fuchs Phenomenological Model For Reactor Safety, Dan Gabriel Cacuci Dec 2024

Introducing The Second-Order Features Adjoint Sensitivity Analysis Methodology For Neural Ordinary Differential Equations—Ii: Illustrative Application To Heat And Energy Transfer In The Nordheim–Fuchs Phenomenological Model For Reactor Safety, Dan Gabriel Cacuci

Faculty Publications

This work presents an illustrative application of the newly developed “Second-Order Features Adjoint Sensitivity Analysis Methodology for Neural Ordinary Differential Equations (2nd-FASAM-NODE)” methodology to determine most efficiently the exact expressions of the first- and second-order sensitivities of NODE decoder responses to the neural net’s underlying parameters (weights and initial conditions). The application of the 2nd-FASAM-NODE methodology will be illustrated using the Nordheim–Fuchs phenomenological model for reactor safety, which describes a short-time self-limiting power transient in a nuclear reactor system having a negative temperature coefficient in which a large amount of reactivity is suddenly inserted. The representative model responses that will …


Introducing The Second-Order Features Adjoint Sensitivity Analysis Methodology For Neural Ordinary Differential Equations—I: Mathematical Framework, Dan Gabriel Cacuci Dec 2024

Introducing The Second-Order Features Adjoint Sensitivity Analysis Methodology For Neural Ordinary Differential Equations—I: Mathematical Framework, Dan Gabriel Cacuci

Faculty Publications

This work introduces the mathematical framework of the novel “First-Order Features Adjoint Sensitivity Analysis Methodology for Neural Ordinary Differential Equations” (1st-FASAM-NODE). The 1st-FASAM-NODE methodology produces and computes most efficiently the exact expressions of all of the first-order sensitivities of NODE-decoder responses with respect to the parameters underlying the NODE’s decoder, hidden layers, and encoder, after having optimized the NODE-net to represent the physical system under consideration. Building on the 1st-FASAM-NODE, this work subsequently introduces the mathematical framework of the novel “Second-Order Features Adjoint Sensitivity Analysis Methodology for Neural Ordinary Differential Equations (2nd-FASAM-NODE)”. The 2nd-FASAM-NODE methodology efficiently computes the exact expressions …


Thermal Conductivity Characterization Of High Oleic Vegetable Oils Based Hybrid Nanofluids Formulated Using Gnp, Tio2, Mos2, Al2o3 Nanoparticles For Mql Machining, Anthony Chukwujekwu Okafor, Tobechukwu Kingsley Abor, Saidanvar Esanjonovich Valiev, Ignatius Echezona Ekengwu, Abiodun Saka, Monday Uchenna Okoronkwo Dec 2024

Thermal Conductivity Characterization Of High Oleic Vegetable Oils Based Hybrid Nanofluids Formulated Using Gnp, Tio2, Mos2, Al2o3 Nanoparticles For Mql Machining, Anthony Chukwujekwu Okafor, Tobechukwu Kingsley Abor, Saidanvar Esanjonovich Valiev, Ignatius Echezona Ekengwu, Abiodun Saka, Monday Uchenna Okoronkwo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents the results of thermal conductivity characterization of six high oleic soybean oil (HOSO) and four high oleic canola oil (HOCO)-based hybrid nanofluids formulated with four types of nanoparticles (Graphene nanoplatelet (xGnP), TiO2, MoS2, and Al2O3) at nanoparticles wt.% concentration from 1 % to 7 % in 1 % increment using the two-step method for use in MQL machining of difficult-to-cut metals. Thermal conductivity of the formulated hybrid nanofluids were measured using Thermtest Transient Hot Wire Liquid Thermal Conductivity Meter at temperatures from 25 °C to 75 °C in increment of 10 °C. Obtained results showed that thermal …


Fatigue Endurance Of Alsi10mg Post Hip Heat Treatment With High Duration Thermal Aging, William Venable Newcomb Dec 2024

Fatigue Endurance Of Alsi10mg Post Hip Heat Treatment With High Duration Thermal Aging, William Venable Newcomb

Open Access Theses & Dissertations

AlSi10Mg is one of the cornerstones of additive manufacturing (AM), with its materialproperties and relatively low cost making it extremely popular as an AM metal choice, specifically using Laser Powder Bed Fusion (LPBF). Many publications have focused on this material, studying tensile strength, fatigue, heat treatments, and more. However, an area that requires further study is the effect of aging on the materials fatigue properties, with this study examining an industry standard heat treatment of Hot Isostatic Pressing (HIP). Using studies that have already been completed, AlSi10Mg was fatigue tested at near 100% UTS and 75% yield strength after HIP …


The Use Of Two-Dimensional Detectors For Snapshot And High Accuracy Imaging Ellipsometry, Jeremy A. Vanderslice Dec 2024

The Use Of Two-Dimensional Detectors For Snapshot And High Accuracy Imaging Ellipsometry, Jeremy A. Vanderslice

Dissertations and Doctoral Documents, University of Nebraska-Lincoln, 2023–

Ellipsometry is a powerful and sensitive optical technique used to characterize thin film thickness and optical properties by measuring changes in the polarization state of light upon reflection or transmission. This dissertation investigates novel ellipsometry configurations that use two-dimensional detectors to enhance measurement speed, spatial resolution, or accuracy of ellipsometry measurements. The study involves the development of three different ellipsometry configurations, encompassing mechanical prototypes, mathematical models, and test measurements to evaluate each system.

Advisor: Jeffrey Shield


Alteration Of Peripheral Cytokines In Alzheimer’S Disease, Zhengshi Yang Dec 2024

Alteration Of Peripheral Cytokines In Alzheimer’S Disease, Zhengshi Yang

UNLV Theses, Dissertations, Professional Papers, and Capstones

Alzheimer’s disease (AD) is a progressive neurodegenerative disease with the clinical symptoms of gradual cognitive decline and memory loss. Biologically, abnormal accumulation of Aβ (Aβ) plaque and tau tangles in the brain are the core pathological hallmarks in AD. Although inflammatory response is not specific to AD, emerging evidence suggests that the disrupted innate immune system within the central nervous system, particularly microglial activation, might act as the bridge linking Aβ aggregation to pathological phosphorylation and aggregation of tau. The inflammatory response was suggested to initially have a neuroprotective role of attempting to clear Aβ plaques, and then become neurotoxic …


Mechanically Cost-Effective Approach For Bipedal Walking In Robots Using Instantaneous Collision Angle, Smit R. Patel Dec 2024

Mechanically Cost-Effective Approach For Bipedal Walking In Robots Using Instantaneous Collision Angle, Smit R. Patel

UNLV Theses, Dissertations, Professional Papers, and Capstones

Humans, as bipedal locomotors, are effective at reducing the mechanical cost of transport (CoTmech) by adopting movement strategies and gaits that minimize energy expenditure for a given distance. By using different gaits at different speeds, leveraging their long spring-like tendons and muscle elasticity which store and release energy during movement, humans reduce the mechanical effort required for locomotion. Current locomotion solutions offered in bipedal robots, based on legacy walking and running gait models, are not great at energy efficiency unless walking at very low speeds. Additionally, the control system of robots, designed to ensure stability and adaptability, requires substantial resources, …


Reproducible Research Data Pipelines – Case Study Of Bubble Collapse In Subcooled Nucleate Pool Boiling, Blake Naccarato Dec 2024

Reproducible Research Data Pipelines – Case Study Of Bubble Collapse In Subcooled Nucleate Pool Boiling, Blake Naccarato

UNLV Theses, Dissertations, Professional Papers, and Capstones

Vapor bubble collapse is relevant to the study of subcooled nucleate boiling, as can occur in power plants and missile systems, in studies of wear due to cavitation, and even in the study of hydrothermal vents in the Earth sciences. Empirical correlations relate the rate of bubble collapse to thermal conditions of the subcooled fluid, and one may choose to produce a purpose built correlation for any process. However, they are time and resource intensive due to the data and process requirements for automated bubble tracking. A reproducible research data pipeline has been developed to discriminate between existing correlations for …


Delineating Genetic Influences On Neurodegenerative Disorders And Infectious Diseases Through Advanced Computational Methods, Xiaowei Zhuang Dec 2024

Delineating Genetic Influences On Neurodegenerative Disorders And Infectious Diseases Through Advanced Computational Methods, Xiaowei Zhuang

UNLV Theses, Dissertations, Professional Papers, and Capstones

Genetics plays a critical role in understanding the molecular mechanisms underlying neurodegenerative disorders and pathogen evolution in infectious diseases. For example, identifying genetic variants associated with a disease phenotype uncovers functional pathways that could lead to potential drug targets and therapeutic interventions. In addition, tracking the genetic evolution of pathogens enables early detection and warning of infectious disease outbreaks. In both applications, given the large amount of genetic data, advanced computational methods, including longitudinal and multivariate models, could significantly boost the statistical power and capture interrelationships among traits, environmental factors and genetic influences. This dissertation focuses on four applications of …


Data-Driven Techno-Economic Analysis, Optimization, And Uncertainty Quantification Of Integrated Energy Systems In Deregulated Electricity Markets, Jacob A. Bryan Dec 2024

Data-Driven Techno-Economic Analysis, Optimization, And Uncertainty Quantification Of Integrated Energy Systems In Deregulated Electricity Markets, Jacob A. Bryan

All Graduate Theses and Dissertations, Fall 2023 to Present

Electricity is a ubiquitous energy source in daily life, powering everything from stovetops and cellphones to vehicles and industrial processes. While wind and solar power have become increasingly common sources of electricity, the majority of electricity is still produced by burning fossil fuels, releasing greenhouse gases and propelling climate change. Wind and solar power cannot economically replace these fossil fuel energy sources on their own because they do not produce consistent power; the wind must be blowing, and the sun must be shining for them to make electricity. Nuclear power is a reliable source of energy that does not generate …


Finite-Time Control Strategies For Rendezvous And Proximity Operations, John Tamotsu Akagi Dec 2024

Finite-Time Control Strategies For Rendezvous And Proximity Operations, John Tamotsu Akagi

All Graduate Theses and Dissertations, Fall 2023 to Present

One common metric to use when designing a controller is the time that the system will take to reach the desired state. Unfortunately, many approaches to developing controllers only guarantee that the system will approach, but not exactly reach, the desired state. This can become a limitation in time-sensitive situations where rapid and complete convergence is necessary. One group of control methods, known as finite-time control, does guarantee both faster convergence and that the desired state will be reached, but often fails to define exactly what time that will occur, how much control will be used to get there, and …


Hitch Cart “Landing Gear”, Rebekah White, Jose Raygoza, Randy Hernandez, Brandon Leon Dec 2024

Hitch Cart “Landing Gear”, Rebekah White, Jose Raygoza, Randy Hernandez, Brandon Leon

Mechanical Engineering

This report aims to allow our sponsor, to review our design process of the Hitch Cart Landing Gear Prototype. In the design overview section of this report, we discuss the primary design modifications we made to the wheel mechanism of the existing hitch cart prototype, including the addition of the ACME screws and the folding brackets. This allows our sponsor to see the intended improvements made to the past prototype and understand the primary goal of our project. Then, in the implementation section, we cover the entire manufacturing process to allow our sponsor to understand what manufacturing steps must be …


Pseudo Gps For Romi, Emmanuel Baez, Owen Guinane, Gabriel Coria, Conor Schott Dec 2024

Pseudo Gps For Romi, Emmanuel Baez, Owen Guinane, Gabriel Coria, Conor Schott

Mechanical Engineering

The Pseudo-GPS system for Romi robots addresses the need for precise real-time location tracking in Cal Poly's Mechatronics lab. This project, developed by Emmanuel Baez, Gabriel Coria, Owen Guinane, and Conor Schott, under the guidance of instructor Charlie Refvem, provides a proof-of-concept system to enhance the Romi robots' geolocation capabilities for advanced robotic algorithms.

The proposed system uses a Raspberry Pi 4 equipped with a Pi camera module and ArUco markers to track the position and orientation of Romi robots within a lab environment. Custom 3D-printed stands secure markers on the robots, and a designated origin marker defines the coordinate …


Expandable And Retractable Wheel Design, Ethan Fortenberry, Emily Cottrell, Keegan Martin, Benjamin Mcconnell Dec 2024

Expandable And Retractable Wheel Design, Ethan Fortenberry, Emily Cottrell, Keegan Martin, Benjamin Mcconnell

Mechanical Engineering

Our sponsor, Jeremy Goren, wants to see his patented expandable wheel design come to life. He requires a functional final product actuated by linear actuators and with a continuous, circular outer shell. The overall design can be broken up into 2 parts: the inner hub and outer shell. The wheel's shell will consist of a 12-piece outer shell that guides the 6 inner shell pieces. The outer shell pieces will be connected via a UBracket. The hub will consist of 3 identical parts that will hold 2 linear actuators each. The pieces will be bolted together to create 1 singular …


The Waterbug: Adaptive Paddle Board Frame, Remy James Elio Lacchia, Katie Kellum, Madeline Evenson, Shelbi Sullaway Dec 2024

The Waterbug: Adaptive Paddle Board Frame, Remy James Elio Lacchia, Katie Kellum, Madeline Evenson, Shelbi Sullaway

Mechanical Engineering

People with disabilities, particularly wheelchair users, face limitations in participating in outdoor activities like paddleboarding. Central Cal Adaptive, a nonprofit organization, aims to bridge this gap by offering adapted paddleboarding experiences. However, their current paddleboard presents challenges such as portability, range of motion, stability, and safety. Our team, comprising Madeline Evenson, Remy Lacchia, Katie Kellum, and Shelbi Sullaway, has collaborated with Central Cal Adaptive to refine the existing paddleboard design. The team’s goal is to enhance the paddleboard's functionality to better cater to wheelchair users' needs, ensuring lightweight, portable, and safe features for an improved outdoor experience.

Our paddleboard concept …


Piston Crown Design, Kurt L. Lippmann, Liam T. Janssen, Alex Rangel, Larry J. Davis Dec 2024

Piston Crown Design, Kurt L. Lippmann, Liam T. Janssen, Alex Rangel, Larry J. Davis

Mechanical Engineering

This project investigates the effects of dimpling a piston crown, and its impact on engine combustion dynamics. Through computational methods, the effects of piston crown dimpling on flow characteristics were evaluated. Theoretical results were verified with experimental methods. Experimental methods included characterization of exhaust gas content, engine horsepower and torque, and exhaust opacity.


Swim Fly Drone, Alia Wolken, Sha'anan Levy, Andrew Jwaideh, Eduardo Santos Dec 2024

Swim Fly Drone, Alia Wolken, Sha'anan Levy, Andrew Jwaideh, Eduardo Santos

Mechanical Engineering

This project addresses the need for a versatile drone that is capable of operation in both air and water environments, with potential applications in infrastructure inspection, defense, search and rescue, and ocean exploration. This project focuses on the design and development of a waterproof aerial drone capable of floating on the water surface and submerging underneath to controlled depths with the integration of a custom detachable buoyancy chamber. The buoyancy chamber design utilizes syringes to compress and decompress air inside of the chamber, changing the volume of the chamber, with an actuation system controlled by a closed-loop control system that …


Development Of A Manifold Microchannel Heat Sink For The Electrification Of Aircraft, Joshua Mora Sanchez Dec 2024

Development Of A Manifold Microchannel Heat Sink For The Electrification Of Aircraft, Joshua Mora Sanchez

Mechanical Engineering Undergraduate Honors Theses

The miniaturization of microprocessors and power electronics is leading to critical thermal management challenges. For instance, the heat flux generated in modern computer chips is at the order of 100W/cm², which is well beyond the limit of air cooling. This high heat generation can cause a variety of thermal or mechanical failures in electronic devices. As such, there is a pressing need to devise effective cooling strategies for these microelectronic devices. Liquid cooling with microchannel heat sinks is a promising technology for high power loads. Nevertheless, traditional heat sinks with straight microchannels suffer from two critical challenges: high pressure drop …


Investigation Of Conductive Die-Top Thermal Capacitors During Short Circuit Operation Of Silicon Carbide Devices, Youssef Abotaleb Dec 2024

Investigation Of Conductive Die-Top Thermal Capacitors During Short Circuit Operation Of Silicon Carbide Devices, Youssef Abotaleb

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

Silicon carbide (SiC) power devices have garnered significant attention in recent years due to their superior thermal and electrical properties compared to traditional silicon devices. However, SiC power devices suffer from severe reliability issues arising from their mechanical properties. This is because the Young's modulus of SiC is about three times larger than that of silicon, which correspondingly raises the mechanical stresses acting on the bonding structure, often leading to device failure under power shock events.

Traditional packaging materials and designs tend to constrain SiC performance, as hot-spot temperature resulting from a power shock is one of the key factors …


Thermal Analysis Of Combustion Synthesis Of Fealxoy Catalysts For Dehydrogenation Of Fossil Fuels, Laura Alejandra Martinez Espinoza Dec 2024

Thermal Analysis Of Combustion Synthesis Of Fealxoy Catalysts For Dehydrogenation Of Fossil Fuels, Laura Alejandra Martinez Espinoza

Open Access Theses & Dissertations

The growing demand for hydrogen as a clean energy carrier highlights the need for its alternative production method with reduced CO₂ emissions. Microwave-assisted thermocatalytic dehydrogenation of fossil fuels offers a promising solution for clean hydrogen production, with FeAlxOy nanocomposites acting as efficient catalysts due to their thermal stability, catalytic activity, and microwave-absorption properties. FeAlxOy nanocomposites, fabricated by solution combustion synthesis (SCS), have shown good microwave-absorption and catalytic properties. However, the effects of synthesis parameters such as fuel type and Fe:Al molar ratio on the SCS process and properties of the final material are not well understood. The SCS process involves …


Vertically Aligned Nickel Cobalt Molybdenum Copper Oxide Nanotubes For High Performance Asymmetric Supercapacitors, Ricardo Herrera Aguirre Dec 2024

Vertically Aligned Nickel Cobalt Molybdenum Copper Oxide Nanotubes For High Performance Asymmetric Supercapacitors, Ricardo Herrera Aguirre

Open Access Theses & Dissertations

Designing materials having novel multi metal oxide electrodes with controlled structure and composition is a critical technological challenge for high performance supercapacitor applications. Quaternary metal oxides have attracted considerable attention in this field, where many methods have been used to improve their performance. In the present work, the nickel cobalt molybdenum copper oxide (NCMCuO2) has been synthesized using a hydrothermal method. The effect of different concentrations of Cu doping (0.5%,1.0% and 2.0%) on the NCM frame and structural and electrochemical properties of the quaternary metal oxide (NCMCuO2) are studied thoroughly. The XRD pattern of synthesized NCMCuO2 exhibited predominant (002) orientation …


Elucidating The Effect Of Milled Glass And Graphite Fiber On The Quasi-Static Properties Of Vinyl Ester Resin Composites, Sarahi Mendivil Dec 2024

Elucidating The Effect Of Milled Glass And Graphite Fiber On The Quasi-Static Properties Of Vinyl Ester Resin Composites, Sarahi Mendivil

Open Access Theses & Dissertations

Composite materials can be tailored to various applications, making them one of the most conventional materials. Their ability to enhance desired characteristics enables higher strength while maintaining light weight. However, understanding defects and manufacturing limitations is crucial for optimizing their fabrication processes. This paper focuses on the manufacturing processes of open molding with controlled variations to establish an optimal technique aimed at minimizing defects, such as bubble formation where the focus is on mitigating defects and ensuring uniform dispersion of fiber in fiber-reinforced composites. After refining the manufacturing process, composites with varying resin-to-fiber concentration ratios were manufactured using glass and …


Ultra-High Temperature Ceramics: Materials, Manufacturing, And Machine Development, Joseph Matthew Munoz Dec 2024

Ultra-High Temperature Ceramics: Materials, Manufacturing, And Machine Development, Joseph Matthew Munoz

Open Access Theses & Dissertations

This research aimed to advance the 3D printing of ultra-high-temperature ceramic matrix composites (UHTCMCs) and develop a custom Direct Ink Writing (DIW) system with multimaterial and in-line mixing capabilities. The study first focused on creating ZrB₂–SiC composites reinforced with aligned silicon carbide fibers (SiCf) using paste extrusion. By formulating suspensions with a preceramic polymer (SMP-10), ZrB₂, and SiCf, the study assessed how fiber alignment influenced key properties such as thermal and electrical conductivity and mechanical strength. Green curing and pyrolysis transformed the printed parts into UHTCMCs, with results showing substantial improvements in thermal conductivity—nearly double that of non-aligned parts—and a …


Monitoring Of Laser Soldering Process In Hybrid Additive Manufacturing, Alexander P. Pustinger Dec 2024

Monitoring Of Laser Soldering Process In Hybrid Additive Manufacturing, Alexander P. Pustinger

Open Access Theses & Dissertations

Additive manufacturing (AM) has been a maturing technology that has expanded over the course of the last decade in major advancements especially in accessibility, process monitoring, modeling, and stock material design. As its industry use is growing, the demand for added improvements such as multi-functionality increases, such as with a hybrid system that allows for modification of printed parts with different electrical components like the Foundry Multi-3D system. The system's purpose is to create AM parts with multifunctional electrical components with the vision to expand to other areas of interest in manufacturing such as ISAM. This work explores the use …