Engineering Commons^™

Mems 411: Group V Ball Bearing Sorter, Matthew Hernandez, Sean Huffert, Ethan Delair

Mechanical Engineering Design Project Class

After a semester of hard work, Team V is proud to unveil its finished prototype for the 2024-2025 ASME Student Design Competition. The theme of this challenge was "Assembly Line Sorting and Packaging." The goal of this challenge was to make a device able to satisfy the criteria of sorting between six different bearings of different sizing and material properties, and meeting spatial and time limitations. This device needed to be fast, accurate, compact, and able to sort in bulk. Team V feels like we have met most of these requirements with our final design prototype. For this project, a …

Mems 411: Mailbox Assistant, Peter Scholl, Benjamin Cortes, Garbiel Arcas, Colin Zeiss

Mechanical Engineering Design Project Class

Oftentimes elderly people struggle with reaching into their curbside mailbox from their car, especially if the mail is pushed all the way to the back. With the Mailbox Assistant, sore shoulders can be saved through a drawer that slides out from the mailbox. This modification can be made to any mailbox without altering the outside appearance thus keeping it within HOA standards.

Mems 411: Timed Mosquito Egg Container Design Project, Paige Warren, Witt Ciesla, Ethan Sobel

Mechanical Engineering Design Project Class

The goal of this project is to design and construct a device that allows for the controlled study of mosquito egg-laying behavior in response to artificial light and temperature variations. Specifically, the device will limit access to cups of standing water, which serve as egg-laying sites, to preprogrammed times of day over a 7-day period.
The device should ensure the following:

• Control Access: The container should be open and closed at predetermined intervals, allowing mosquitoes to access the cups of standing water only during these times.
• Programmability: It should be easy for a novice to specify the opening and closing …

Mems 411: Mini Syringe Pump, Rachel Foulk, Braxton Hart, Camilo Hernandez

Mechanical Engineering Design Project Class

In many research and medical settings, small amounts of liquids are dispensed using syringes. Very often, syringe pumps like those shown in the left image, are used to control the amount (i.e., flow rate) of dispensed/collected fluid. There are single- or multi-style syringe pumps; the one shown is single-style; multi-style have 2-8 parallel syringes that are all pushed/pulled at the same flow rate. However, these syringe
pumps are bulky and heavy, making them impractical for many experimental setups. Commercial alternatives include very expensive syringe pumps with remote dispensers. Furthermore, it is often necessary to have two syringe pumps operate in …

Mems 411: The Ball Bearing Sorter Group N, Jack Zhao, Anri Cifuentes, Shawn Xiong, Richard Li

Mechanical Engineering Design Project Class

The challenge was to design and develop an automated device capable of sorting and packaging six types of ball bearings—varying in size (1/4 inch and 1/2 inch) and material (stainless steel, brass, and nylon). The device needed to meet strict performance and design constraints, including fitting within a compact 20x20x20-inch footprint, weighing no more than 15 pounds, and sorting bearings with high speed and accuracy.

This problem represents a practical scenario in automated manufacturing, where efficient and precise sorting is crucial for streamlining assembly line operations. The solution required integrating innovative engineering mechanisms, such as size differentiation, material separation, and …

Mems 411: Talking Goniometer, Jeffrey Reinhold, Matthew Ren, Corin Riahi, Moises Rodriguez

Mechanical Engineering Design Project Class

Our project is about designing a goniometer that will aid Rachel Apter, an occupational therapy graduate student, more easily determine the angles created by limbs bending about a joint. A goniometer is essentially a protractor designed to affix its base arm to a stationary limb and it’s rotating arm to a moving limb. The moving arm follows the moving limb, measuring the coupled limb’s range of motion. The main complaint centering around goniometers is that they are hard to read due to the small tick marks that indicate the angle. To fix this problem, the goniometer will be edited to …

Mems 411: Electrostatic Precipitator Design For Washu Racing Composites Team, Robert J. Wild, Takato Muro, Jackson Ford, David Wiggin

Mechanical Engineering Design Project Class

The objective of this paper is to develop an effective method to remove carbon fiber particulates from the air in the WashU Racing garage using electrostatic precipitation.

Mems 411: Adjustable Desk, Catryn Cattoor, Natalia Pilpil, Jamie Burgasser, Adam Wong

Mechanical Engineering Design Project Class

Design and create a desk for a special education classroom of kindergarteners to third graders. The desk needs slanting capabilities, wheel chair accessibility, raising/lower capabilities, distraction prevention capabilities, and light board capabilities. These capabilities need to be configurable for students with different needs. This desk also needs to be very durable, safe, and mobile. The main motivation for this project is the desire to provide the teacher and her students with a single, cost-effective product that is safe, easy to use, and meets their desired needs.

Mems 411: Hydroponic Gardening System, Tiger Lu, Aj Shanahan, Jaquelin Guzman, Brandon Lacy

Mechanical Engineering Design Project Class

This report summarizes the engineering design process undertaken for the development of a hydroponic gardening system. The project began with selecting a concept, as a team, we decided to focus on designing a system tailored to community gardening needs. The report is organized into five main sections: Problem Understanding, Concept Generation, Concept Selection, Concept Embodiment, and Design Refinement. In the Problem Understanding phase, the team conducted extensive research on patents, codes and standards, user needs, design metrics, and project management. This foundational research was critical to ensure all aspects were considered before beginning the building process. User needs were identified …

Mems 411: Diving Surface Breaker, Chandler Gartner, Freddy Phillips, Maya Sumra, Olivia Slemmer

Mechanical Engineering Design Project Class

We have been recruited by the WashU diving team to design and construct a surface breaker for the Millstone Pool so the divers can have an affordable way to stay safe while practicing dives.

Mae Enewsbrief July-Sept 2024, Department Of Mechanical And Aerospce Engineering, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Mems 411: Gentle Washing Machine For Reclem Clothing, Sadie Karp, Anna Clyne, Gabby Kogler

Mechanical Engineering Design Project Class

For our senior design project we worked with Dr. Mary Ruppert-Stroescu, Associate Professor at the Sam Fox School, and her company RECLEM to create a sustainable method for washing her clothing creations. RECLEM re-purposes old clothing scraps for sustainable garment manufacturing. RECLEM is experiencing a problem of deformation of her clothing when the pieces are go through a washing machine cycle. After completing our customer interview, we realized the root cause of the problem was the aggressive environment created by the washing machine. To combat this, we created a new washing process that is both scalable and gentle. Our design …

Mems 411: Reclém Clothes Washer Group X, Andrew Johnson, Eleni Kambouris, Ana Morgan Canales, Sheridan Lee

Mechanical Engineering Design Project Class

The RECLÉM Clothes Washer Project addresses the challenge faced by Dr. Ruppert-Stroescu and RECLÉM in efficiently washing repurposed textiles without damaging or deforming the fabric. The goal is to design a sustainable machine that dissolves water-soluble synthetic sheets while conserving water and maintaining fabric integrity.

Mems 411: Asme Ball Bearing Sorter, Gurks Bansal, Natalia Klim, Helen Ma

Mechanical Engineering Design Project Class

Design and create a device that sorts ball bearings of 3 different materials and 2 different sizes for the 2024-2025 ASME Student Design Competition.

Mems 411: Automatic Ball Bearing Sorter, Rachel Charendoff, Matt Cheifetz, Andres Weida

Mechanical Engineering Design Project Class

The objective of this project was to design and build an automatic ball bearing sorter to sort bearings by both material (steel, brass, plastic) and size (½ inch and ¼ inch) into separate packaging stations. The system was designed to process up to 80 balls poured simultaneously into a hopper and accurately sort them in under one minute, with a target accuracy of 90% or greater. The customer, Dr. Potter, provided specifications and requirements for the device, including a compact size (≤ 20x20x20 inches) and weight (≤ 15 lbs). Additional customer needs included performance reliability, manufacturability, safety, speed, and ease …

Mems 411: Diving Bubbler, Yasmin Ruff, Maya Ghatalia, Selva Moslehikhah

Mechanical Engineering Design Project Class

Design an affordable, portable, and effective surface-breaking system tailored for the WashU Diving team.

Mems 411: Water Surface Tension Breaker, David Arthur D'Alessandro Iii, Ben Davis Miller, Jared Ethan Appel, Parker Monnig

Mechanical Engineering Design Project Class

Design a device that sufficiently stirs up the pool's surface for WashU's Swim and Dive team.

Mems 411: Pipe Climbing Robot, Trevor S. Gilkerson, Nick M. Gunter, Phillip H. Le, Andru N. Mangkusubroto

Mechanical Engineering Design Project Class

Decreasing chemical plant emissions allow systems to become safer, less polluting, and more profitable. Pipe leaks in chemical plants, or fugitive emissions, are a significant source of lost product and safety hazard for workers. Working with Amaren's Maryland Heights natural gas power plant, the team developed a robot that can traverse pipe systems with a final goal of detecting chemical leaks.

Mems 411: Custom Surfacing Machine, Katherine Minielly, Gaelen Clayton, Estela Villacis

Mechanical Engineering Design Project Class

Our project is in partnership with DeepSight, a startup working to revolutionize medical imaging through proprietary ultrasound sensing technology. Our objective is to create a custom surfacing machine to finish a critical ultrasound component. DeepSight’s new ultrasound system includes an aluminum component that requires a high degree of perpendicularity and a sub-micron finish on one side. DeepSight provided us with an existing grinding machine to retrofit to surface the aluminum part. Our goals were a surface roughness ofmicron, a surface perpendicularity ofmicrons, and the ability to process 3 parts inpart’s surface and ensure even surface wear. The part spins on …

Mems 411: Ball Bearing Sorting Device, Claudia Markel, Max Cusick, Tomás Collado

Mechanical Engineering Design Project Class

Ball bearings are an integral part of many products, including cars, planes, and appliances. However, when bearings of multiple sizes and materials are mixed together, they can be difficult to separate quickly. Sorting the ball bearings becomes even more of a challenge for people who are not able to see the difference in color to discern the materials. To solve this problem, a ball bearing sorter, which can separate bearings of 1 2 in and 1 4 in for the materials of steel, brass, and plastic, was created. This project was based on the American Society of Mechanical Engineers 2024-2025 …

Using Additive Manufacturing To Characterize Effects Of Sparse Infill Density And Sparse Infill Pattern On The Compressive Properties Of Short Strand Carbon Fiber Infused Petg, Luke C. Salisbury

Honors Theses

The advent of additive manufacturing has revolutionized the prototyping, design, and manufacturing of new and innovative products. Through the use of Fused Deposition Modeling (FDM), parts can be manufactured using different sparse infill percentages (the percentage of void space within a printed object) and sparse infill patterns (the lattice structure of material within the object). Through the manipulation of these variables, the same material and part can have different compressive and flexural properties. In addition to sparse infill, the thermoplastics used in fused deposition modeling can be reinforced with carbon fiber strands to create a printable composite material capable of …

Effect Of Laser Textured Surface With Different Patterns On Tribological Characteristics Of Bearing Material, Paul Joshua S

Theses and Dissertations

This research work determines the wear rate and friction characteristics of bearing material under different laser textured surface conditions. Chrome steels are used in bearings since they possess high strength and wear resistance. However, when those parts are in service, failure happens due to sliding friction before the lifetime. To improve the durability of the American Iron and Steel Institute (AISI) 52100 chromium steel, in this work, the effect of laser surface texturing (LST) was analysed.

With the different pattern of circle, ellipse, groove and grid were produced on the sample surface, the wear behavior was investigated using the pin …

Valve Train Design And Material Testing, Luis Luna

Publications and Research

In automotive engineering, CAD software like SolidWorks enables engineers to design and simulate mechanical components efficiently, reducing the need for extensive prototyping. This project examines the rocker arm's performance and durability within a valve train system. Components like pushrods, camshafts, and rocker arms control air intake and exhaust timing. Due to its high-impact motion and exposure to elevated temperatures, the rocker arm endures considerable wear. This study uses SolidWorks and Finite Element Analysis (FEA) to analyze the rocker arm's stress, deformation, and wear potential during camshaft movement. Material testing and motion analysis results provide insights into improving the durability of …

Deciphering Mechanochemical Influences Of Emergent Actomyosin Crosstalk Using Qcm‑D, Emily M. Kerivan, Victoria N. Amari, William B. Weeks, Leigh H. Hardin, Lyle Tobin, Omayma Y. Al Azzam, Dana N. Reinemann

Faculty and Student Publications

Purpose: Cytoskeletal protein ensembles exhibit emergent mechanics where behavior in teams is not necessarily the sum of the components’ single molecule properties. In addition, filaments may act as force sensors that distribute feedback and influence motor protein behavior. To understand the design principles of such emergent mechanics, we developed an approach utilizing QCM-D to measure how actomyosin bundles respond mechanically to environmental variables that alter constituent myosin II motor behavior.

Methods: QCM-D is used for the first time to probe alterations in actin-myosin bundle viscoelasticity due to changes in skeletal myosin II concentration and motor nucleotide state. Actomyosin bundles were …

Solar Module Material And Support Testing, Darbi Dorr

Honors Theses

Sunseeker Solar Car Project manufactures and uses solar modules with a specific material composition to power their car. The current composition consists of many expired materials that are also too expensive to repurchase. In order to find new materials, they need to meet the material requirements while also being affordable for the team. A material analysis was done, and new materials were chosen based on specific properties like transmissibility, UV wavelength range, volume resistivity, adhesion strength, and the thickness. Power losses were then measured using an IV tracer at a set irradiance. This was done before and after encapsulating solar …

Advanced Numerical Techniques For Multiscale Simulations In Biofluid Dynamics, Justin Tamico Jack

Graduate Theses and Dissertations

The study of anisometric particle suspensions and congenital heart defects (CHDs) involve exploring complex phenomena within the biological sciences. The former subject dives into the phase behavior of liquid crystals (LCs), particularly the influence of the shape anisotropy of rod-like nanoparticles on phase transitions, through the implementation of statistical techniques involving molecular dynamics (MD). Conversely, the latter topic focuses on the assessment and management of severe congenital arterial stenoses, such as those found in Williams-Beuren syndrome (WS), through advanced multi-scale computational fluid dynamics (CFD) simulations. Both areas emphasize the importance of detailed analysis and the use of advanced numerical modeling …

Greek Key-Inspired Fractal Metamaterials With Enhanced Flexibility And Energy Absorption., Zhennan Zhang

Electronic Theses and Dissertations

Architected materials with intricate three-dimensional (3D) geometries offer unique properties and functionalities but face challenges in manufacturing costs and complexity. This research explores the integration of simple 2D Greek Key-inspired lattices into fractal designs to achieve exceptional mechanical performance. Using 3D printing and kerfing, these fractal structures demonstrate enhanced flexibility and energy absorption capabilities. Through three-point bending and in-plane tensile tests, the 2D fractal lattices exhibited a 600-fold reduction in bending force and a tensile stretch capacity of up to 520%, significantly outperforming brittle parent materials. Out-of-plane compression tests revealed a five-fold increase in energy absorption compared to honeycomb structures, …

Synthesis And Doping Effects In Highly Conductive Chalcogenide Solid Electrolytes., Selim Halacoglu

Electronic Theses and Dissertations

Lithium and sodium ion batteries have been a vital component in the growth of small, portable electronic devices and EVs over the past 30 years. For future energy needs, changes to battery chemistry and composition will be necessary for two primary reasons: safer and higher energy batteries. Metal anodes have not seen widespread commercialization because of their propensity to react aggressively with the flammable liquid electrolytes commonly used in modern batteries. Non-flammable solid-state batteries (SSB) with solid electrolytes can safely be used with metal anodes, potentially providing a solution to both problems. The future perspective of safer battery is that …

Modeling And Understanding Of Additive Manufacturing Periodic Cellular Structures With Heterogeneity: Property, Quality And Design Strategy., Naresh Koju

Electronic Theses and Dissertations

Lightweight cellular structures with their higher per mass performance capability, multifunctional designability and property tolerability are gaining much wider adaptation in many engineering applications ranging from aerospace, defense, biomedical, automotive to sports. However, to achieve the desired performance levels careful design must be carried out. The experimental-based empirical design often involves high manufacturing cost, and there are also certain information/knowledges about the cellular deigns that could not be easily obtained experimentally, such as the deformation local fracture initiation. Similarly, numerical modeling-based design approach commonly suffers from high computation cost and the lack of inverse designability. In addition, numerical models often …

High Energy Density Lithium-Ion Battery Materials., Rachel Dewees

Electronic Theses and Dissertations

Growth of the EV industry has created an increased demand for Li-ion battery electrode materials, and support of a robust lithium-ion battery supply chain is a national imperative. For mainstream acceptance in the American market, the range of EVs must be improved, i.e., the energy density of the battery must be increased. Increasing the specific capacity of the electrode materials is the most direct strategy for increasing the energy density of the battery. Silicon anode materials have a theoretical capacity of over 3700 mAh·g^-1 - an order of magnitude beyond that of the graphitic materials which are currently implemented. …