Engineering Commons^™

Inclusion Engineering In Mn-Si De-Oxidized Steel For Thin-Strip Casting, Vivek Thapliyal

Doctoral Dissertations

"The focus of this research was to understand inclusion formation and evolution in Mn-Si de-oxidized steels used in thin-strip casting. Inclusions formation and evolution in ultra-low carbon low-alloyed steels were studied. Inclusion engineering can be used to remove or modify detrimental inclusions, which cause casting issues.

The first part of this study focused on inclusion formation as a result of ferro-alloy addition. De-oxidation reaction in steels are the primary source of the typical oxide inclusion formed in steel. For Mn-Si de-oxidized steels ferro-silicon and ferro-manganese are the two ferro-alloys used for de-oxidation. Inclusion formation and evolution during the early stages …

Resistance Switching Of Electrodeposited Cuprous Oxide, Sanaz Yazdanparast

Doctoral Dissertations

In this work, the resistance switching behavior of electrodeposited cuprous oxide (Cu₂O) thin films in Au/Cu₂O/top electrode (Pt, Au-Pd, Al) cells was studied. After an initial FORMING process, the fabricated cells show reversible switching between a low resistance state (16.6 Ω) and a high resistance state (0.4 x 10⁶ Ω). Changing the resistance states in cuprous oxide films depends on the magnitude of the applied voltage which corresponds to unipolar resistance switching behavior of this material. The endurance and retention tests indicate a potential application of the fabricated cells for nonvolatile resistance switching random access …

Characterization Of Investment Shell Thermal Properties, Mingzhi Xu

Doctoral Dissertations

Thermal properties of investment casting shells have a great influence on the solidification of metal and thus control the properties of the cast product. Computational simulation requires accurate thermal properties to better represent the real process. Due to the porosity and meta-stable materials used in the investment shells, it is difficult to determine the real time thermal properties as a function of components and thermal processing history. Previous studies measured the thermal properties using a variety of methods, but very few results can be directly used in simulations due to lack of accuracy.

This research developed a new methodology that …

Preliminary Investigation Into The Cause Of Pinhole Porosity In Aluminum Metal Castings From Serpentine Impurities In Olivine Sand, Brodie J. Biersner

Dissertations and Theses @ UNI

The problem addressed in this study is how contaminates in the foundry molding aggregate olivine, affect aluminum castings during the casting process. This research will concentrate on hydrated contaminates, specifically the mineral serpentine. The purpose of this research is to better understand how hydrated minerals contribute to the generation of pinhole porosity defects during the casting process. Understanding how impurities in foundry aggregates affect the casting process would aid in the reduction of scrap caused by core and molding sands, ultimately providing savings to the casting manufacturer.

A foundry grade olivine was compared to a new source of olivine to …

Phase Transitions And In Situ Dynamics Of Crystal Grain Formation Of Alumina Nanotubes Templated By Vertically Aligned Carbon Nanotubes, L. F. Lampert, A. Barnum, S. W. Smith, J. F. Conley, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Phase transitions of amorphous alumina (a-alumina) nanotubes grown by atomic layer deposition and templated by carbon nanotubes were investigated with thermal annealing, transmitted Kikuchi electron diffraction, electron-irradiation-induced crystallization, X-ray diffraction, and X-ray photoelectron spectroscopy. The resulting, engineered alumina nanotube arrays demonstrate a large range of tunable phases that are vital for understanding how alumina nanotube arrays can be applied for uses within biotechnology, catalysis, and other academic and industrial uses.

Anisotropy Of The Reynolds Stress Tensor In The Wakes Of Wind Turbine Arrays In Cartesian Arrangements With Counter-Rotating Rotors, Nicholas Hamilton, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

A 4 × 3 wind turbine array in a Cartesian arrangement was constructed in a wind tunnel setting with four configurations based on the rotational sense of the rotor blades. The fourth row of devices is considered to be in the fully developed turbine canopy for a Cartesian arrangement. Measurements of the flow field were made with stereo particle-image velocimetry immediately upstream and downstream of the selected model turbines. Rotational sense of the turbine blades is evident in the mean spanwise velocity W and the Reynolds shear stress −vw. The flux of kinetic energy is shown to be of greater …

Thermodynamic Grain Size Stabilization Models: An Overview, Mostafa Saber, Carl C. Koch, Ronald O. Scattergood

Mechanical and Materials Engineering Faculty Publications and Presentations

Grain boundaries in a nanocrystalline microstructure produce an increase in the excess free energy of the system. Grain growth is a consequence of the thermodynamic driving force reducing this excess. Thermodynamic stabilization is an approach based on eliminating the driving force by suitable alloy additions that can produce a metastable equilibrium state at the nanoscale grain size, as opposed to kinetic stabilization where the grain growth mobility is restricted by pinning and/or drag mechanisms. The present paper reviews and compares various models proposed for thermodynamic stabilization.

Estimation Of Transient Temperature Distribution During Quenching, Via A Parabolic Model, Diego E. Lozano, Gabriela Martinez-Solis, Rafael David Mercado-Solis, Rafael Colás, George E. Totten

Mechanical and Materials Engineering Faculty Publications and Presentations

A material-independent model to estimate the transient temperature distribution in a test probe quenched by immersion is presented in this study. This model is based on the assumption that, under one-dimensional unsteady heat conduction, the radial temperature distribution at the end of an interval belongs to the equation of a parabola. The model was validated using AISI 304 stainless steel test probes (Φ8×40 mm and Φ12×60 mm) quenched from 850 to 900 °C in water and in water-based NaNO2 solutions at 25 °C and in canola oil at 50 °C. Additionally, square test probes (20×20×100 mm) were quenched from 550 …

Laser Surface And Sub-Surface Repair During Metal Additive Manufacturing, Prudvi Teja Ravi

Masters Theses

"This study examines the use of laser surface treatment to repair surface and subsurface defects. Numerical analysis was performed on laser surface melting using Gaussian heat distribution equations to analyze the depth of the melt pool created by the phenomena. Concurrently, a process map was developed with a planned set of experiments by varying the ranges of laser power and travel speed to determine the dimensions of the melt pool across the gamut. The data generated from both the process studies and the numerical analysis was then used to determine the ideal operating ranges of the process parameters to repair …

Healing Of Bone Defects In A Rodent Calvarial Defect Model Using Strong Porous Bioactive Glass (13-93) Scaffolds, Yinan Lin

Masters Theses

"The main objective of this project was to evaluate the capacity of strong porous silicate (13-93) bioactive glass scaffolds prepared by a robocasting technique to regenerate bone and stimulate angiogenesis in a rat calvarial defect model. The scaffolds were created with the same grid-like microstructure but in a variety of formulations: (i) as-fabricated, (ii) pretreated in an aqueous phosphate solution to convert the glass surface to hydroxyapatite, (iii) loaded with bone morphogenetic protein-2 (BMP2) (1 µg per scaffold), and (iv) doped with copper (0.4-2.0 wt. % CuO). When compared to the as-fabricated scaffolds, the pretreated scaffolds enhanced bone regeneration at …

Advanced Sustainable Concrete Materials For Infrastructure Applications, Kaylea Ann Smith

Masters Theses

"This study was performed to examine the effects of cement replaced by high volumes of Class C fly-ash on durability characteristics of concrete up to 120 days. Specifically, this study investigates possibility of amending American Society for Testing and Materials (ASTM) to allow High Volume Fly-ash (HVFA) concrete to cure until later ages prior to testing instead of 28 days. Five mix designs were compared with varying fly-ash percentages from 0 to 70% (by total cementitious mass). No other additives were present in any of the five mix designs. Water-to-cementitious ratio (w/cm) and total cementitious material remained constant as 0.40 …

Hybrid Manufacturing Process Of SicF/Sic Composite Using Preceramic Polymer, Robert Raymond Meinders

Masters Theses

"Continuous fiber-reinforced silicon carbide (SiC_f/SiC) ceramic composites have been increasingly used due to their high temperature strength and graceful failure mechanisms. A disadvantage is the high cost and lengthy production processes that are required to develop these materials. Polymer infiltration and pyrolysis (PIP) is one of the most attractive fabrication processes for composites due to shape flexibility, mass production and relatively low cost; however, the quality of material obtained by this method has been considered insufficient due to the microstructure defects of the material obtained. This study investigated a hybrid of multiple polymer manufacturing processes to maximize quality …

Factors Affecting The Heat Transfer During The Dip Testing Of Potential Third Generation Advanced High Strength Steels, Kramer Michael Pursell

Masters Theses

"A dip tester was designed and built at Missouri University of Science and Technology to test the effects of the primary alloying elements (Mn, Si, and Al) of Fe-Mn-Al-Si-C type 3rd generation advanced high strength steel (AHSS) alloys, dipping superheat, and dipping speed on the heat transfer during rapid solidification. The difficulties associated with casting 3rd generation AHSS were compiled as well to serve as a best-practices guide. An extensive list of potential 3rd generation AHSS alloys was developed and tested, and the effects of various dip testing parameters were examined.

Manganese was found to increase the heat flux by …

Determination Of Setting Times By Shear Wave Velocity Evolution In Fresh Mortar Using Bender Element Method, Jianfeng Zhu

Masters Theses

This study aims at using modified bender element (BE) method to monitor the shear wave velocity (V_s) of mortar at early-age and determine initial and final setting times with the V_s method. Modifications of the traditional BE method have been made to overcome the aggressive cementitious environment and eliminate electromagnetic coupling. BE has been successfully employed in mortar samples with and without admixtures to evaluate the evolution of V_s during the early age (first 24 hrs) of hydration. An energy approach method of determining the first arrival time of S-wave has been proposed. Pulse wave velocity …

Understanding Impurities In Copper Electrometallurgy, Paul Laforest

Masters Theses

"This work involves examining two industrial reports of methods to handle impurities in copper electrowinning and electrorefining. The first part evaluates the addition of Hydrostar, Cyquest N-900, DXG-F7, and Guartec EW to copper electrowinning electrolyte to affect MnO₂ deposition on coated titanium anodes (CTAs). The second part examines the effects of anode chemistry and thiourea addition on the ductility of electrorefined copper starter sheet.

In part one, a laboratory cell was used to simulate a short cycle electrowinning cell via chronopotentiometric operation with an IrO₂-Ta₂O₅ CTA at 40⁰C. A cyclic voltammetric sweep was applied …

Development Of Two Color Imaging Pyrometer For Studying Thermal History Of Laser Metal Deposition, Niroop Matta

Masters Theses

"The laser aided manufacturing process is a process in which parts are built by adding material into the melt pool created by a laser. This process involves a complex thermal history which is important in determining the quality of the parts built. The objective of this study is to develop a high resolution two color imaging pyrometer which can measure the temperature of an object without the dependence of spectral emissivity of the material at an economical price. An 8.8 MP CMOS sensor is used as an imaging sensor. The visible spectrum of light is used for temperature measurement. The …

Congenital Epidermoid Cyst Results In Muscle Fusion Defect In The Upper Lip, Fatih Dogan, Ibrahim Hakan Bucak

Materials Science and Engineering Faculty Research & Creative Works

Epidermoid cysts are rarely detected malformations in the oral cavity. Their development sites are the sublingual, submaxillary, and submandibular spaces. In this paper, we report a three-month-old infant who was admitted to our hospital due upper lip swelling. Magnetic resonance imaging showed that she had a two-centimeter cystic lesion and fusion defects of orbicularis oris muscle. The cyst was surgically removed, and histopathological diagnosis was “epidermoid cyst.” In recent literature, we could not find reports related to orbicularis oris muscle fusion defects because of epidermoid cyst.

Seeing Red: Characterizing Historic Bricks At Sylvester Manor, Long Island, Ny 1652-1735, Martin John Schmidheiny

Graduate Masters Theses

The goal of this project is to develop a basic material characterization of the bricks excavated at the site of Sylvester Manor on Shelter Island, New York. In the early Manor period of 1650-1690, this early Northern provisioning plantation supplied Barbadian sugar operations and pursued mercantile interests independent of state control. Accounting for the range of production defects and material characteristics of the bricks suggests on-site or local manufacture as a regional ceramic industry developed. Qualitative visual analysis and petrographic thin-sections were used to characterize the internal composition, variation and production evidence in the bricks. Interpreting the results of this …

Sulfur Vacancies In Photorefractive Sn2P2S6 Crystals, Eric M. Golden, Sergey A. Basun, A. A. Grabar, I. M. Stoika, Nancy C. Giles, D. R. Evans, Larry E. Halliburton

Faculty Publications

A photoinduced electron paramagnetic resonance (EPR) spectrum in single crystals of Sn2P2S6 (SPS) is assigned to an electron trapped at a sulfur vacancy. These vacancies are unintentionally present in undoped SPS crystals and are expected to play an important role in the photorefractive behavior of the material. Nonparamagnetic sulfur vacancies are formed during the initial growth of the crystal. Subsequent illumination below 100 K with 442 nm laser light easily converts these vacancies to EPR-active defects. The resulting S = 1/2 spectrum shows well-resolved and nearly isotropic hyperfine interactions with two P ions and two Sn ions. Partially resolved interactions …

Platinum Hollow Nanospheres With Different Sizes: Controllable Synthesis And Electrocatalytic Oxidation Toward Methanol, Xuan Lin, Mei-Qin Cheng, Zhong-Jin Shang, Ting Xiong, Xian-Tu Zhang, Wei Tian, Jian-Yun Lin, Qi-Ling Zhong, Bin Ren

Journal of Electrochemistry

The selenium (Se) templates and hollow platinum (Pthollow) nanospheres with different sizes were controllably synthesized by adjusting the concentration of sodium dodecyl sulphonate (SDSN) (CSDSN, μmol·L-1) which was used as a surfactant. Accordingly, the Pthollow nanospheres modified glassy carbon (GC) electrode (Pthollow/GC) was prepared. The morphology and composition of Pthollow nanospheres were characterized by scanning electron microscopy (SEM), transmission electron microscope (TEM), energy dispersive X-ray spectroscopy (EDX), high resolution transmission electron microscopy (HRTEM), selected area electron diffraction (SAED) and X-ray diffraction (XRD) techniques. The electrocatalytic activities of Pthollow/GC and electrodeposited Pt nanoparticles modified glassy carbon electrode (Ptnano/GC) toward methanol oxidation …

Comparison In Factors Affecting Electrochemical Properties Of Thermal-Reduced Graphene Oxide For Supercapacitors, Peng Xiao, Da-Hui Wang, Jun-Wei Lang

Journal of Electrochemistry

In this paper, thermal-reduced graphene oxide (T-RGO) materials are synthesized by modified Hummer’s method, followed by thermal reduction under argon atmosphere at different temperatures. Electrochemical investigations show that, for T-RGO electrodes, good electrical conductivity is necessary and the surface functional groups play more significant role than the specific surface area in determining the electrochemical capacitance. The T-RGO obtained at 900 °C (T-RGO900) with a relatively high Brunauer-Emmett-Teller (BET) surface area (314 m²·g^-1) and a high electrical conductivity (2421 S·m^-1) shows a low specific capacitance of 56 F·g^-1. In comparison, the T-RGO obtained …

Nafion/Thionine/Platinum Nanowires-Modified Electrode For Electrocatalyzing Glucose, Yu-Ping Lin, You-Xiu Lin, Qian Zhou, Dian-Ping Tang

Journal of Electrochemistry

A new amperometric biosensor based on Nafion, thionine and latinum nanowires was developed for sensitive detection of glucose. Initially, positively charged thionine molecules were immobilized onto the surface of Nafion-modified glassy carbon electrode through the interaction between -SO₃^- and -NH₃⁺, and glucose oxidase was then assembled on the modified electrode by using platinum nanowires as the cross-linkage. The preparation process was characterized by using cyclic voltammetry. Two enzymatic biosensors modified with and without platinum nanowires were used for the detection of glucose, and the improved analytical properties were obtained with platinum nanowires. Experimental results indicated …

Synthesis Of Namnpo4 By Spraying Drying-High Temperature Sintering And Its Electrochemical Performance, Xiao-Chen Lin, Xiao-Biao Wu, Xu Hou, Yong Yang

Journal of Electrochemistry

As a cathode material for sodium ion batteries, NaMnPO₄/C nanocomposite is successfully synthesized by the combination of spraying drying and high temperature sintering methods. The crystal structure of the as-synthesized phosphate material is confirmed as the natrophilite NaMnPO₄, which possesses orthorhombic symmetry and Pmnb space group. It is shown that the precursors are hollow spherical particles and the obtained product consists of micro-scaled secondary particles, which are composed of NaMnPO₄ nanocrystallites (tens of nanometres) and amorphous carbon networks. The ionic and electronic conductivities of NaMnPO₄ are both effectively enhanced with the help of this …

One-Step Synthesis Of Pani/Nihcf Hybrid Film Using Unipolar Pulse Electrodeposition And Its Electrocatalytic Reduction Performance For H2O2 Detection, Sen-Liang Liao, Xiu-Min Li, Xiao-Gang Hao, Yan-Hong Wang, Chun-Feng Xue, Yong-Hong Wang

Journal of Electrochemistry

Organic–inorganic hybrid films composed of polyaniline/nickel hexacyanoferrate (PANI/NiHCF) were fabricated on platinum substrates using unipolar pulse one-step electrodeposition. The deposition mechanism of hybrid film was proposed: Due to high potential of unipolar pulse electrodeposition, which avoided the reduction of Fe(CN)₆^3-, the films with high electrocatalytic property and “insoluble” form of NiHCF were achieved. The morphology and composition of PANI/NiHCF hybrid film were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Fourier transform infrared spectroscopy (FT-IR). The effect of pulse potential on the electrochemical performance of hybrid film was investigated in detail. Results showed that …

Electrochemical Applications Of Single-Walled Carbon Nanohorns, Su-Ping Li, Huai-Min Guan, Shu-Yun Zhu, Muhammad Rehan Hassan Shah Gilani, Saima Hanif, Guo-Bao Xu, Yue-Jin Tong

Journal of Electrochemistry

Single-wall carbon nanohorns (SWCNHs) have unique properties, such as a large specific surface area, good electrical conductivity and biocompatibility. It has been widely utilized in many fields. In the present review, the progress in electrochemistry study of SWCNHs has been summarized and the future research trends have been proposed.

Direct Electrochemistry And Glucose Biosensing Of Glucose Oxidase-Gold Nanoparticles Composite Synthesized By Enzyme Method, Fang He, Xiao-Li Qin, Ying-Chun Fu, Chao Chen, Qing-Ji Xie, Shou-Zhuo Yao

Journal of Electrochemistry

Glucose oxidase (GOx)-gold nanoparticles (AuNPs) composite was synthesized by the one-pot enzyme reaction in the mixture solution of NaAuCl₄, GOx and glucose, and a Nafion/GOx-AuNPs/glassy carbon electrode was fabricated by the cast-coating method to examine the direct electrochemistry of GOx and the biosensing performance on this electrode. Such a GOx-AuNPs composite showed good direct-electrochemistry activity and bioactivity of GOx, probably because the enzyme-mediated AuNPs are close to the redox active centers of GOx. This enzyme electrode exhibited a linear amperometric response to glucose concentration (0.54 mmol·L^-1) at -0.4 V (vs. SCE), and a detection limit of …

Resolve Mono-Electronic Process In The Voltammetric Behaviors Of Multi-Redox Bis-Coenzyme Q0, Hao Zhou, Yi-Tao Long

Journal of Electrochemistry

A widely held concept in electrochemistry is that truly elementary electron-transfer reactions always involve the exchange of one electron, therefore, an overall process involving a change of n electrons must involve n distinct electron-transfer steps. It is highly desirable to resolve multiple-step electron transfer reactions into each electron transfer step. The electrochemical behaviors of coenzyme Q₀ and methylene-bridged Bis-coenzyme Q₀ were investigated by cyclic voltammetry and square wave voltammetry in nonaqueous dichloromethane containing 0.15 mol·L^-1 Bu₄NClO₄ as the supporting electrolyte. The redox reaction of coenzyme Q₀ is well described as two chemically reversible …

Density Functional Theory Study On The Structures Of Solvent-Ion In The Electrolyte Of Lithium Ion Battery, Li-Dan Xing, Ru Yang, Xian-Wen Tang, Wen-Na Huang, Qi-Feng Liu, Qi-Peng Yu, Wei-Shan Li

Journal of Electrochemistry

In this work, the possible structures of solvent-ion complex, resulting from the electrostatic interaction in the propylene carbonate (PC) base electrolyte of lithium ion battery, have been investigated using the density functional theory. The calculated results show that the structure of solvent-ion complex depends on the solvent number. In the PC base electrolyte, maximum number of PC solvents that coexist in the Li⁺-solvent sheath is four. Additionally, the salt anion exists in a complex with the positively charged alkyl group of PC rather than in a free state. The calculated results give a good explanation to the reported …

Combined Effect Of Hot Extrusion And Heat Treatment On The Mechanical Behavior Of 7055 Aa Processed Via Spray Metal Forming, J. M. Schreiber, Z. R. Omcikus, Timothy Eden, Mala Sharma, V. Champagne, S. N. Patankar

Faculty Journal Articles

The mechanical properties of 7xxx series alloys can be tailored by subjecting them to deformation pro- cessing and heat treatment. In the present study dealing with spray forming of 7055 AA, extrusion and heat treatment involving solutionizing followed by peak aging resulted in improved mechanical behavior. The strength and ductility obtained are comparable to that of extruded and heat treated as-cast 7055 AA (Mondal et al., 2011) [1]. Spray forming offers an alternate route to develop high strength aluminum alloys and the current study is an attempt that draws closer to the target value of 1GPa strength and 10% ductility …

Solution Processed Cu(In,Ga)S2 Thin Film And Nanowire Photovoltaics, Johnthan Armstrong

Theses and Dissertations

Solar energy conversion is a highly attractive process for clean and renewable power for the future. Cu(In,Ga)(Se,S)2/CdS/ZnO has proven itself to be a worthwhile photovoltaic combination achieving record efficiencies upwards of 20%. These record efficiencies have been obtained through vacuum-based approaches. However, the high cost of vacuum-based fabrication processes become a barrier to affordable solar cells as an energy source. As a result, solution-based approaches have become the focus of many studies which have achieved record efficiencies of 15%. These solution-based approaches have not matched up with the vacuum-based approaches. In this work, we investigate methods to improve the solution-based …