Engineering Commons^™

Stability Of Linicoal-Oxide Electrode Material Under High-Temperature Ceramic Fuel Cell Conditions, Wei Zhang

Dissertations, Master's Theses and Master's Reports

LiNi0.8Co0.15Al0.05O2 (LNCA) is an important cathode material for room-temperature operation of lithium-ion batteries (LIBs). As an emerging research area, LNCA was recently applied as electrodes (both cathode and anode) for high-temperature ceramic fuel cells (CFCs) with impressive performances. However, the stability of LNCA electrode material under CFC operating conditions (i.e., reactive atmospheres and high temperatures) remains unknown. In this dissertation: (1) The stability of LNCA in air and H2 atmospheres was systematically evaluated at elevated temperatures (i.e., the operating electrode environments of H2-fueled CFCs). It was found that LNCA exhibited excellent stability in air within a wide temperature range from …

Characterization Of Virgin, Re-Used, And Oxygen-Reduced Copper Powders Processed By The Plasma Spheroidization Process, M. Hossein Sehhat, David Perez-Palomino, Connor Wiedemeier, Tristan Cullom, Joseph William Newkirk

Mathematics and Statistics Faculty Research & Creative Works

Fabrication of parts with high mechanical properties heavily depend on the quality of powder deployed in the fabrication process. Copper powder in three different powder types were spheroidized using radio-frequency inductively coupled plasma (ICP) spheroidization process (TekSphero-15 system). The characterized powders include virgin powder as purchased from the powder manufacturer, powder used in electron beam powder bed fusion (EB-PBF) process, and reconditioned powder, which was used powder that underwent an oxygen-reduction treatment. The goal of spheroidizing these powder types was to evaluate the change in powder morphology, the possibility of enhancing the powder properties back to their as-received conditions, and …

High Figure Of Merit Spin Polarized Electron Sources Grown Via Mocvd, Benjamin Belfore, Adam Masters, Deewakar Poudel, Greg Blume, Stephen Polly, Erdong Wang, Seth M. Hubbard, Marcy Stutzman, Joseph M. Grames, Matt Poelker, Matt Grau, Sylvain Marsillac

Electrical & Computer Engineering Faculty Publications

Spin polarized photocathodes are key to the future operation of electron accelerators such as the ones at Thomas Jefferson National Accelerator Facility and Brookhaven National Laboratory. Currently, these photocathodes come in short supply due to limited production by molecular beam epitaxy. By developing a process to implement similar structures using metal organic chemical vapor deposition, the availability of these devices can be increased. In this paper, we detail the implementation of recent photocathode advancements via metal organic chemical vapor deposition process and show an improvement in both polarization and quantum efficiency of our devices compared to those fabricated via molecular …

Manganese-Based A-Site High-Entropy Perovskite Oxides For Solar Thermochemical Hydrogen Production, Cijie Liu

Graduate Theses, Dissertations, and Problem Reports (ETD)

Non-stoichiometric perovskite oxides have been studied as a new family of redox oxides for solar thermochemical hydrogen (STCH) production owing to their favourable thermodynamic properties. However, conventional perovskite oxides suffer from limited phase stability and kinetic properties, and poor cyclability. Here, we report a strategy of introducing A-site multi-principal-component mixing to develop a high-entropy perovskite oxide, (La_1/6Pr_1/6Nd_1/6Gd_1/6Sr_1/6Ba_1/6)MnO₃ (LPNGSB_Mn), which shows desirable thermodynamic and kinetics properties as well as excellent phase stability and cycling durability. LPNGSB_Mn exhibits enhanced hydrogen production (~77.5 mmol moloxide^–1) compared to (La …

3d Printed Microfluidic Devices For Advanced Fluid Manipulation In Biomedical Applications, Kathrine Curtin

Graduate Theses, Dissertations, and Problem Reports (ETD)

Microfluidics are valuable devices in the biomedical field because of their remarkable ability to manipulate small volumes of fluid and facilitate reactions. Microfluidics have several significant advantages, including their portability, low cost, fast reaction times, and high surface area-to-volume ratios. Microfluidics be used for a multitude of applications, including bioanalysis, cellular assays, organ-on-a-chip, and separations. Microfluidics have great potential to overcome many challenges in conventional chemical and biological applications. However, complex fabrication procedures in silicon, glass, thermoplastics, and (polydimethylsiloxane) PDMS devices make rapidly optimizing and prototyping devices challenging. Microfluidic fabrication techniques have been a long-standing challenge in successfully translating these …

Hydrogen-Wettability Alteration Of Indiana Limestone In The Presence Of Organic Acids And Nanofluid, Mirhasan Hosseini, Rossen Sedev, Mujahid Ali, Muhammad Ali, Jalal Fahimpour, Alireza Keshavarz, Sefan Iglauer

Research outputs 2022 to 2026

This study focuses on the wettability alteration (changing from a hydrophobic state to a hydrophilic state) of Indiana limestone for hydrogen (H₂) geological storage. We examine the effect of hexanoic acid C₆, lauric acid C₁₂, and stearic acid C₁₈, on the wettability of Indiana limestone at ambient (298 K and 0.1 MPa) and reservoir (323 K and 8.27 MPa) conditions. The effects of silica nanofluids (silica with deionized water) at various concentrations (0.1 wt%, 0.25 wt%, and 0.5 wt%) on the wettability reversal of stearic-aged samples were tested at ambient and reservoir …

Design And Fabrication Of A High-Performance Heat Exchanger Using An Optimized Three-Dimensional Surface Structure Through Additive Manufacturing, Seth T. Waters

College of Graduate Studies: Theses & Dissertations

A heat exchanger is a device used to transfer thermal energy between two intertwining fluid pathways. In this study, the design of a novel heat exchanger is proposed using functional gradient double gyroid structure. The complex internal geometries of the gyroid structure significantly increases the surface area to volume ratio, and potentially could expressively improve efficiency of the heat transfer. The proposed idea provides a new approach for the design of a high-efficiency heat exchanger. In order to fabricate the complex structured heat exchanger system additive manufacturing is adapted instead of traditionally subtractive manufacturing techniques or casting. The prototypes of …

Investigation Of Manufacturing Techniques For Magnetorheological Elastomers To Expand Feasibility In A Diverse Array Of Applications, Austin S. Robbins

College of Graduate Studies: Theses & Dissertations

Magnetorheological elastomers, or MREs, are smart composite materials with controllable physical and mechanical properties when introduced to an external stimulus of a magnetic field. The controllability of these properties is highly tunable by the selection of the elastomeric matrix, concentration of magnetically permeable particles, introduction of additives, and the alignment of the constituents during the curing process. The fabrication of MREs typically calls for a mold that is filled with an MRE mixture to create the final desired geometry after curing. These molds are frequently placed under a magnetic field which orients the micron sized magnetic particles along the magnetic …

Understanding The Feasibility Of Improving Interfacial Properties In Direct Ink Writing Of Silicone-Polyurethane Resin Hybrid Material, Ayobami Samuel Akinfenwa

College of Graduate Studies: Theses & Dissertations

The progress in materials engineering and the ability to make various models possible have made soft robotics a popular alternative to traditional robotics. Still, soft robots need various parts, like Printed Circuit Boards (PCBs), batteries, cables, fittings, and more, to work correctly or to get attached to other complex parts. These parts can have different material properties, like elastic moduli, strength, etc. Because of these differences, mechanical failures happen at the points where two materials meet, making soft robots less durable and less lasting in real-life situations due to failure. Conventionally, the fabrication of soft robot parts is through moulding. …

Crosslinking Enhancement Of Natural Rubber By Electron Beam, Mili Purbaya

Chulalongkorn University Theses and Dissertations (Chula ETD)

Vulcanization is a crucial process that transforms raw rubber into a durable and useful material. During vulcanization, crosslinking points are created between rubber molecules, which convert them into a thermosetting substance. The conventional vulcanization method is carried out by the addition of some chemicals accompanied by the application of thermal energy. This study explored the possibility of using electron beam irradiation which is an environmentally friendly and short-time method for vulcanizing natural rubber. The research was divided into two parts. In the first part, the efficacy of electron beam vulcanization was compared to that of thermal vulcanization. Natural rubber containing …

Cellulose Nanofiber/Poly(Acrylic Acid)-Based Hydrogel For Colorimetric Biomarker Sensors, Nichaphat Passornraprasit

Chulalongkorn University Theses and Dissertations (Chula ETD)

This dissertation develops innovative CNF/PAA hydrogel-based colorimetric sensors for non-invasive biomarker detection, focusing on urea for chronic kidney disease (CKD) and sarcosine for prostate cancer (PCa). Hydrogels serve as a matrix for enzyme and indicator encapsulation due to their high absorption capacity and unique three-dimensional network, with CNF enhancing mechanical properties. The research is divided into two parts. Part I involves preparing a GO/CNF/PAA hydrogel via non-toxic radiation crosslinking, featuring high swelling capacity and enhanced laser absorptivity due to GO. This hydrogel, used as a patch for on-skin detection, shows vivid color changes to distinguish CKD patients from healthy individuals, …

Effect Of Sc On Recrystallization Resistance Of Aa7050, Keaton Schmidt

Dissertations, Master's Theses and Master's Reports

The extrusion process involves high temperatures and strains that can result in undesirable microstructures, especially along the surface. Extruded alloys tend to exhibit surface recrystallization during heat treating at regions of higher strains, which can lead to reduced fatigue strength and corrosion resistance. By adding Sc to AA7050, nano-sized dispersoids are formed with Sc cores and Zr shells that restrict recrystallization more than the base alloy that only utilizes Zr. Billets with varying Sc content and a control with only Zr were cast, and extrusions were made in order to compare surface microstructures at varying strains in the as-extruded and …

Quantifying The Evolution Of Strengthening Mechanisms For Commercially Produced Niobium And Titanium Hsla Steel Sheet, Isabella M.W. Jaszczak

Dissertations, Master's Theses and Master's Reports

Strength uniformity along the coil length of commercially produced high-strength, low-alloy (HSLA) steel hot-rolled sheet is crucial to avoid the downgrading of product that does not meet strength specifications. In addition to contributing to precipitation strengthening through the growth of niobium-titanium carbides ((Nb,Ti)-C), niobium hinders austenite recrystallization and refines ferrite grain size. The potency of these strengthening mechanisms relies heavily on the austenite to ferrite transformation kinetics of the hot-rolling process. While niobium’s effect on precipitation strengthening, Hall-Petch strengthening, dislocation strengthening, and solute strengthening have all been studied in literature independently, the interactions of these mechanisms with each other and …

Optimizing The Extrudability Of 6082 Aluminum By Varying The Magnesium And Silicon Concentration, Eli A. Harma

Dissertations, Master's Theses and Master's Reports

Alloy 6082 aluminum is used for high-volume manufacturing in the automotive industry due to its high strength, impact performance, and corrosion resistance. However, given these improved properties, the alloy has decreased formability compared to other 6xxx series alloys, especially in the extrusion process. Controlling the dynamic recovery and recrystallization properties by changing the additions of Mg and Si can improve the hot deformation properties. Five alloys of varying Mg and Si concentrations between 0.6 to 1.2wt% Mg and 0.7 to 1.3wt% Si were made with constant concentrations of Cr, Fe, and Mn and the same homogenization heat treatment. The proposed …

High Energy Blue Light Induces Oxidative Stress And Retinal Cell Apoptosis, Jessica Malinsky

Capstone Showcase

Blue light (BL) is a high energy, short wavelength spanning 400 to 500 nm. Found in technological and environmental forms, BL has been shown to induce photochemical damage of the retina by reactive oxygen species (ROS) production. Excess ROS leads to oxidative stress, which disrupts retinal mitochondrial structure and function. As mitochondria amply occupy photoreceptors, they also contribute to oxidative stress due to their selectively significant absorption of BL at 400 to 500 nm. ROS generation that induces oxidative stress subsequently promotes retinal mitochondrial apoptosis. BL filtering and preventative mechanisms have been suggested to improve or repair BL-induced retinal damage, …

Solid-State Shear Pulverization: A Comprehensive Study On Polymer Processing Technology From A Systematic Innovation Perspective, Tyler A. Will

Master’s Theses

Solid-state shear pulverization (SSSP) is a continuous and scalable processing technique that imposes mechanochemical changes in polymer-based materials. It has been shown to impart beneficial properties onto homopolymers or create copolymers and composites through continuous fragmentation and fusion. The unique technology employs cold temperature to keep the polymer in the solid state. This thesis investigates industrial polymer processing in the context of real-world applications. This thesis analyzes SSSP using an organized methodology called systematic innovation (SI). SI facilitates problem solving by assisting engineers in conducting root cause analysis around a material and studying the physical setup of the equipment.

This …

Temperature-Dependent Diffusion In Block Copolymer Organogels, Ridwana Bashar

Master’s Theses

Organogels are often considered for transport-based applications such as transdermal drug delivery vehicles and gel actuators due to their unique properties. Recent consideration of styrenic block copolymer based organogels’ application in transdermal drug delivery requires an extensive investigation of drug diffusion behavior through these gels to assess their applicability. Temperature is a major influencing parameter on diffusion. The goal of this research is to better understand the impact of temperature on diffusion in styrenic triblock copolymer organogels. To accomplish this goal, we focused on three specific objectives: (i) accurately measure the diffusivities of a solute – AOT reverse micelles – …

Cold-Formed Steel Strength Predictions For Combined Bending And Torsion, Yu Xia, Robert S. Glauz, Benjamin W. Schafer, Michael Seek, Hannah B. Blum

Engineering Technology Faculty Publications

Locally slender cross-section members, such as cold-formed steel Cee and Zee sections, are susceptible to significant twisting and high warping torsion stresses. Torsion considerations are complicated by whether it is derived as a first-order effect from loading or a second-order effect from instability. The current design for combined bending and torsion interaction has some limitations, including only considering the first yield in torsion and ignoring the cross-section slenderness in torsion. Previous work has derived a simple uniform equation to predict the bimoment capacity and two bimoment strength curves for local and distortional buckling under torsion only. This work is extended …

High-Temperature Interactions Between Titanium Alloys And Strontium Zirconate Refractories, R. Sharon Uwanyuze, Baris Yavas, Jiyao Zhang, Janos E. Kanyo, Lesley D. Frame, Rainer J. Hebert, Stefan Schafföner, S. Pamir Alpay

Materials Science and Engineering Faculty Research & Creative Works

We investigated interactions between Ti6Al4V alloys and strontium zirconate (SrZrO₃) ceramic to assess its potential as a refractory mold material in investment casting. We developed a robust yet simple procedure to examine both the liquid–solid and solid–solid interactions using pellets in drop casting and diffusion couple methods. Reaction layers were characterized using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and x-ray diffraction (XRD). The results were compared to alumina (Al₂O₃) which is still a common refractory ceramic for molds in investment casting. Our findings indicate that Ti6Al4V surfaces in contact with …

Strength Retention Of Single-Phase High-Entropy Diboride Ceramics Up To 2000°C, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Yue Zhou, Jincheng Bai

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties of single-phase (Hf_0.2,Nb_0.2,Ta_0.2,Ti_0.2,Zr_0.2)B₂ ceramics with high purity were investigated. The resulting ceramics had relative density greater than 99%, and an average grain size of 4.3 ± 1.6 μm. At room temperature (RT), the Vickers hardness was 25.2 ± 0.6 GPa at a load of 0.49 N, Young's modulus was 551 ± 7 GPa, fracture toughness was 4.5 ± 0.4 MPa m1/2, and flexural strength was 507 ± 10 MPa. Flexural strength increased by more than 50% from 507 ± 10 MPa at RT to 776 ± …

Effect Of Annealing Time On Texture Evolution Of Fe–3.4 Wt% Si Nonoriented Electrical Steel, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely, Paul Kelly

Materials Science and Engineering Faculty Research & Creative Works

Herein, the Effect of Annealing Time on the Texture Evolution in Fe–3.4 Wt.% Si Non-Oriented Electrical Steel is Investigated. Strip Samples Are Cast using a Vacuum Sampling Method, Which Simulate the Solidification Conditions of an Industrial Twin Roll Thin Strip Casting (TRSC) Process. As-Cast Samples with Different Carbon and Sulfur (C&S) Levels Are Hot Rolled (HR) with Varying Levels of Hot Deformation, Cold Rolled (CR) to 0.35 Mm Thickness, and Then Annealed at 1050 °C for Different Holding Times (1, 6, 24 H). to Fe–3.4 Wt.% Si Non oriented Electrical Steel, the Observed Texture Evolution Can Be Divided into Different …

Phenomenological Analysis Of Surface Degradation Of Metallic Materials In Extreme Environment, Simon N. Lekakh, Oleg Neroslavsky

Materials Science and Engineering Faculty Research & Creative Works

The resistance to surface degradation in metallic alloys plays an important role for the lifetime of the components working in harsh environments. The mechanisms involved in degradation of metallic surface in a high-temperature aggressive gaseous atmosphere include the following: forming adherent to the surface multiphase oxide layer, partial spallation, and possible vaporization of formed compounds. The governing equation, which describes a parabolic growth of adherent layer, time-dependent vaporization, and cross-linked to instantaneous thickness of adherent layer spallation rate, was suggested and analyzed. The several relationships between the kinetic constants were defined from analysis of the governing equation. Design of routes …

Real-Time Air Gap And Thickness Measurement Of Continuous Caster Mold Flux By Extrinsic Fabry-Perot Interferometer, Abhishek Prakash Hungund, Hanok Tekle, Bohong Zhang, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Mold Flux plays a critical role in continuous casting of steel. Along with many other functions, the mold flux in the gap between the solidifying steel shell and the mold serves as a medium for controlling heat transfer and as a barrier to prevent shell sticking to the mold. This manuscript introduces a novel method of monitoring the structural features of a mold flux film in real-time in a simulated mold gap. A 3-part stainless-steel mold was designed with a 2 mm, 4 mm and, 6 mm step profile to contain mold flux films of varying thickness. An Extrinsic Fabry-Perot …

Modeling Phase Selection And Extended Solubility In Rapid Solidified Alloys, Azeez Akinbo, Yijia Gu

Materials Science and Engineering Faculty Research & Creative Works

A new phase selection model based on the time-dependent nucleation theory was developed to investigate the effect of rapid solidification on extended solubility. The model was applied to predict the solubility as a function of undercooling for several binary Al alloys. The predictions of both eutectic and peritectic systems show good agreement with experimental data. It was demonstrated that the developed model is better than the T 0-line method, which neglected the kinetic process of nucleation. Furthermore, the model can also be applied to ternary and multicomponent phases assuming the nucleation is limited by the scarcest species or the slowest …

Impact Of Alumina-Based Binder On Formation Of Dense Strontium Zirconate Ceramics, Janos E. Kanyo, R. Sharon Uwanyuze, Jiyao Zhang, Rainer Hebert, Stefan Schafföner, Lesley Frame

Materials Science and Engineering Faculty Research & Creative Works

Strontium zirconate (SrZrO3) is a technical ceramic with potential for refractory applications due to its chemical stability at high temperatures, high melting temperature, and favorable thermal expansion coefficient. Practical use of SrZrO3 is limited by poor mechanical strength relative to ceramics such as alumina (Al2O3). Sintering of SrZrO3 with a hydratable Al2O3 binder is investigated as a method for improving mechanical performance. Density, phase composition, thermomechanical properties, and chemical stability in contact with alloys up to 1350 °C are considered. Results are compared with SrZrO3 samples formed using a traditional polyvinyl alcohol (PVA) binder. SrZrO3 reacts with alumina during sintering …

Microstructure Evolution And Austenitic Grain Refinement Of Ti-Modified High Mn Steels During Solution Annealing Heat Treatment, Abhinav Karanam, Arnab Sarkar, Erik Nenzen, Viraj Ashok Athavale, Mark Watson, Laura Nicole Bartlett, Lukas Bichler

Materials Science and Engineering Faculty Research & Creative Works

Austenitic high manganese (Mn) steels are often used in harsh environments due to their high toughness and wear resistance. Heat treatments are performed to engineer the microstructure of the steels and optimize their performance for the desired service conditions. This study investigated the effect of titanium (Ti) and heat treatment on the microstructure of cast high Mn steel (HMS) alloys. The results reveal that Ti addition contributed to grain refinement in the as cast and heat-treated conditions. In-situ observation of microstructure evolution up to 1125 °C confirmed the stability of precipitated TiC particles, while revealing a new mechanism of grain …

Residual Stress Distribution, Distortion, And Crack Initiation In Conventional And Intensive Quench Practices, Kingsley Tochukwu Amatanweze, Mario F. Buchely, Viraj Ashok Athavale, Laura Bartlett, Ronald J. O'Malley, Toshi Suzuki

Materials Science and Engineering Faculty Research & Creative Works

This study evaluates the effect of two different quench practices on distortion, sensitivity to quench cracking, development and distribution of residual stress, microstructural uniformity, and hardenability of standardized test castings. Navy C-rings made of AISI 4340 were quenched in this experiment. Some rings were quenched in a conventional draft tube immersion quench bath, and others were quenched in an intensive quench spray system to compare with the results from the conventional immersion quench bath. The rings were measured with a coordinate measuring machine, for distortion and flatness, before and after quenching. Hardness profiles of the quenched rings showed through hardness …

Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Additive manufacturing of SiC-Sialon refractory with complex geometries was achieved using direct ink writing processes, followed by pressure less sintering under nitrogen. The effects of particle size of SiC powders, solid content of slurries and additives on the rheology, thixotropy and viscoelasticity of ceramic slurries were investigated. The optimal slurry with a high solid content was composed of 81 wt% SiC (3.5 µm+0.65 µm), Al2O3 and SiO2 powders, 0.2 wt% dispersant, and 2.8 wt% binder. Furthermore, the accuracy of the structure of specimens was improved via adjustment of the printing parameters, including nozzle size, extrusion pressure, and layer height. The …

Reduction Of Iron-Ore Pellets Using Different Gas Mixtures And Temperatures, Yuri Korobeinikov, Amogh Meshram, Christopher Harris, Olexandr Kovtun, Joe Govro, Ronald J. O'Malley, Olena Volkova, Seetharaman Sridhar

Materials Science and Engineering Faculty Research & Creative Works

Direct reduction of iron ore (DRI) is gaining an increased attention due to the growing need to decarbonize industrial processes. The current industrial DRI processes are performed using reformed natural gas, which results in CO₂ emission, although it is less than carbothermic reduction in the blast furnace. Carbon-free reduction may be realized through the utilization of green H₂ as a reducing agent, in place of natural gas. Herein, the effects of various gas mixtures and temperature on the reduction kinetics of the hematite iron-ore pellets are focused on in this work. Pellets are reduced at 700, 800, 850, …

Additive Manufacturing Of (Mgconicuzn)O High-Entropy Oxide Using A 3d Extrusion Technique And Oxide Precursors, Ruoyu Chen, Saisai Li, Qingfeng Yan, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

This report presents an additive manufacturing approach, for the first time, to producing high-entropy oxides (HEOs) using a 3D extrusion-based technique with oxide precursors. The precursors were prepared by a wet chemical method from sulfates. Additives were utilized to optimize the rheological properties of the printing inks with these precursors, and the properties of the printed HEOs were improved by increasing the solid content of the inks. When ink with a solid content of 78 wt% was used for printing, the resulting HEO exhibited a relative density of 92% and a high dielectric constant after undergoing pressure less sintering at …