Engineering Commons^™

Mse News 2010, Department Of Materials Science And Engineering, Michigan Technological University

Department of Materials Science and Engineering Annual Reports

Table of Contents

• MSE Welcomes New Professors
• Professor Emeritus Passes
• Alumni Achieves Milestone
• Hydrogen Storage Research
• Student Accomplishments
• Staff News
• Alumni News

Production And Characterization Of Novel Air Filtration Media, Elizabeth Skomra

All Dissertations

HEPA and ULPA filtration systems have proven to be an advantageous instrument in removing common contaminants from the air. However, an increased pressure drop due to the build-up of particulates on the filters results in its inevitable decrease in performance. Improving current filtration systems would include increasing collection efficiency all the while either maintaining or reducing the differential pressure drop in order to extend the life of the filter. One method of improving collection efficiency would be viable by increasing the amount of surface area within the filter media by glass fibers because of their inherent quality of being smaller …

Synthesis And Characterization Of Conducting Polymer Nanostructures And Their Application In Sensors, Zhe-Fei Li

Doctoral Dissertations

"A one-step synthesis technique has been used to fabricate sensors by growing polyaniline nanofibers and polyaniline/metal nanocomposites in the active area of an interdigitated electrode array. Polyaniline nanofiber sensors can be fabricated by irradiating an aqueous precursor solution containing aniline, HCl, a metal salt, and ammonium persulfate (APS) with a high pressure Hg lamp. The sensors are ready for operation after polymerization is complete, and no additional processing steps are necessary. These sensors showed faster and more intensity response to various organic vapors than conventional bulk polyaniline sensors due to their larger surface area. A chemisorption model and a diffusion …

Effect Of Cu Addition On The Conductivity Of Xcui-(1-X)Agi,(0.1 _ X _ 0.4) Solid Solutions., Chu Lee Peng

Student Works (2010-2019)

Silver Iodide (AgI) based superionic conductors continue to be investigated for their intriguing structure phase transformation and complex but useful ion dynamics. However, unlike the others alkali iodides, AgI does not easily admit impurities in its tetrabonded zincblende structure. Introduction of copper (I) iodide (CuI) into AgI lattice was expected to initiate and stabilize changes in structure of the cation sublattice which controls the phase stability and phase transition behavior. In the present work, silver rich xCuI-(1-x)AgI (0.1 ' x ' 0.4) have been prepared by sintering method. The mixtures were ground and pelletized before subjected to sintering temperature at …

Borate Based Bioactive Glass Scaffolds For Hard And Soft Tissue Engineering, Steven B. Jung

Doctoral Dissertations

"The main objectives of this dissertation were to evaluate bioactive borate glass scaffolds for hard and soft tissue applications and determine the potential toxicity of the borate glasses on the adjacent and systemic tissues. Porous randomly oriented fiber scaffolds composed of bioactive borate glass were implanted in subcutaneous soft tissue sites and in calvaria defects of laboratory rats and no signs of toxicity (necrotic tissue, increase in macrophages or other immune cells) were detected in any of the adjacent tissues (hard or soft). Systemic organs (kidney and liver) of laboratory rats implanted with bioactive borate scaffolds were analyzed for possible …

Factors Controlling Ductility In Ultrafine Grain Aluminum Alloys Under Monotonic And Cyclic Loading, Partha Sarathi De

Doctoral Dissertations

"Ultrafine grained (UFG) Al processed by severe plastic deformation (SPD) methods are characterized by high strength and a limited uniform ductility. Friction stir processing (FSP), an offshoot of friction stir welding has emerged as a new technique to produce UFG alloys. FSP-UFG Al alloys show a distinctly different behavior with higher uniform elongation and improved high cycle fatigue life as compared to other SPD processed variants. The objective of this work was to study the microstructural basis for such mechanical behavior in FSP-UFG Al alloys.

To study the mechanical behavior of FSP Al alloys, a subsize bending fatigue and uniaxial …

Characterization Of Diamond Thin Films And Related Materials, Travis K. Mckindra

Doctoral Dissertations

"Thin carbon films including sputtered deposited graphite and CO₂ laser-assisted combustion-flame deposited graphite and diamond thin films were characterized using optical and electron microscopy, X-ray diffraction and micro-Raman spectroscopy. Amorphous carbon thin films were deposited by DC magnetron sputtering using Ar/O₂ gases. The film morphology changed with the oxygen content. The deposition rate decreased as the amount of oxygen increased due to oxygen reacting with the growing film. The use of oxygen in the working gas enhanced the crystalline nature of the films. Graphite was deposited on WC substrates by a CO₂ laser-assisted O₂/C₂H₂ combustion-flame method. Two distinct microstructural areas …

Phase Equilibria In Iron Phosphate System, Liying Zhang

Doctoral Dissertations

"The main objectives of this research were to synthesize iron phosphate compounds, study phase equilibria in the iron phosphate system, focusing on the glass forming area, and investigate glass formability and properties based on the liquidus regions. Twelve iron phosphate compounds were successfully prepared and studied in terms of liquidus temperature or decomposition behavior. The liquidus surface of the Fe₃PO₇- Fe(PO₃)₃ system was re-determined and found to be significantly different from that originally presented by Wentrup in 1935. Eutectic points exist at 58.0 mole% Fe₂O₃ (1070⁰C), 42.7 mole% Fe₂O₃ (925°C), and 37.0 mole% Fe₂O₃ (907°C). The latter two eutectic points …

Dependency Of Machinability In Gray Cast Iron On Nitride-Induced Age Strengthening, Jared Teague

Doctoral Dissertations

"Work of previous researchers has suggested that room temperature age strengthening in gray cast irons improves machinability. Verification and quantification of the machinability improvement is important to industry. Improved machinability will reduce overall manufacturing costs and reduce raw material consumption by decreasing the rate at which tools are replaced. Experimental work was performed to determine a connection between improved machinability in gray cast iron and changes in machining mechanics. An industrial tool wear study verified that age strengthening improved machinability by reducing tool wear to less than one-quarter of the unaged value. Laboratory tests on iron castings from the same …

Ceramic Dielectrics For High Energy Density Capacity Application, Sheng Chao

Doctoral Dissertations

"The objective of this dissertation is to investigate the relationship between the processing parameters, microstructural development, defect chemistry and electrical properties of titanium oxide (TiO₂) dielectrics for high energy density capacitor applications. The effects of aliovalent dopants on the dielectric properties of TiO₂ ceramics were investigated, aiming to further improve the desired dielectric properties especially at elevated temperatures (up to 200°C). Due to the segregation of acceptor type impurities in the starting powders, space charge polarization took place in TiO₂ ceramics with relative large grain size (>̲500nm), leading to high dielectric loss and low energy storage efficiency. Increased ratio …

Understanding Corrosion Of Ni₃(Si,Nb) Alloys In Hot Sulfuric Acid, Jen-Hsien Hsu

Doctoral Dissertations

"The Sulfur-Iodine thermochemical cycle has been proposed as a method for producing large quantities of hydrogen gas from water. However, the extreme operating environments involved limit the possible materials for construction.

Through proper heat treatment and composition control, the modified patented Ni₃(Si,Nb) alloy keeps high temperature strength to greater than 750⁰C and can be deformed by cold rolling more than 50% using multiple passes and intermediate anneals. The corrosion resistance is reproducible and maintains less than 5 mpy for a broad range of boiling sulfuric acid concentrations, including 70 wt%.

In the boiling 70 wt% sulfuric acid corrosion tests, kinetic …

Fluid Flow Related Phenomena And Inclusion Motion In Continuous Casting Strands, Yufeng Wang

Doctoral Dissertations

"To improve the efficiency of the continuous casting process and the quality of its products, this dissertation mainly investigated fluid flow related phenomena and inclusion motion in continuous casting. Mathematical simulation was performed for this purpose. Both a slab caster and a billet caster were investigated. In the study of the slab caster, the application of electromagnetic brake field on the slab mold was evaluated. The results indicated that the magnetic force decelerated the high speed steel jet, stabilized the top fluctuation, and prevented the bias flow inside the mold. The other study of this slab caster involved the fluid …

Resistive Switching Of Tin Dioxide (Sno2) For Memristor Applications, Sergio Fabian Almeida

Open Access Theses & Dissertations

In the last decades new electrical devices have been investigated in order to overcome problems caused by integrated circuit shrinking. Within these devices there is one that has attracted much attention due to its high scalability and simple structure. This device was proposed theoretically by Leon Chua in 1971 who gave it the name of "Memristor". In the recent years thin films structures composed of a metal/oxide/metal (MOM) stack have been linked to this new device, also known as "Resistive switching". There are several applications for the memristor; one of the most important is for resistive random access memory (ReRAM) …

Spectroscopic Study Of The Inhibition Of Calcium Oxalate Calculi By Larrea Tridentata, Luis Alonso Pinales

Open Access Theses & Dissertations

The causes of urolithiasis include such influences as diet, metabolic disorders, and genetic factors which have been documented as sources that aggravate urinary calculi depositions and aggregations, and, implicitly, as causes of urolithiasis. This study endeavors to detail the scientific mechanisms involved in calcium oxalate calculi formation, and, more importantly, their inhibition under growth conditions imposed by the traditional medicinal approach using the herbal extract, Larrea tridentata. The calculi were synthesized without and with Larrea tridentata infusion by employing the single diffusion gel technique. A visible decrease in calcium oxalate crystal growth with increasing amounts of Larrea tridentata herbal infusion …

The Reactivity Of A Zr-Si Melt With B4c At Ultrahigh Temperatures, Alvaro Vega Sandate

Open Access Theses & Dissertations

Surfaces with exceptional properties are needed for next generation materials. Hypersonic re-entry space vehicles or turbines are subjected to both oxidizing and neutral environments and nose-caps or wings on such vehicles could easily reach operating temperatures of over 2000°C. Ultrahigh temperature ceramics like ZrB2 and HfB2 have melting temperatures of 3245°C and 3380°C respectively. However, these materials need to be protected from oxidation, usually with an oxide layer. Zirconium is more affordable and will be used to study its reaction with B4C and ZrSi2.

Experimentation was conducted by melting Zr slugs into a B4C and ZrSi2 packed bed at 1860°C …

Hybrid Manufacturing: Integrating Stereolithography And Direct Print Technologies, Amit Lopes

Open Access Theses & Dissertations

The focus of this research was the development of a hybrid manufacturing system that integrates stereolithography (SL) and direct print (DP) technologies to fabricate three dimensional (3D) structural electronic devices within a single set-up. The capabilities of this new additive manufacturing (AM) technology was explored in the context of fabricating and prototyping complex electronic devices in which conformal shape, rugged and light-weight integration, and a natural resistance to reverse engineering are all of paramount importance. Consequently, electronic components can be tightly integrated together in a rugged, light-weight 3D structure of arbitrary form. This research is a continuing advancement of the …

Sensitivity Analysis Of The Johnson-Cook Plasticity Model For Hypervelocity Impacts: A Hydro-Code Study, Carlos David Castellanos

Open Access Theses & Dissertations

Computer simulations have been in use for decades in the modeling of hypervelocity impacts and general large deformation problems. Several computer codes have been developed to simulate this type of problems under a variety of geometric configurations and for any number of materials. These codes make use of several constitutive material models to simulate the response of the material under a variety of thermo-mechanical conditions. The Johnson-Cook constitutive model is widely used in the simulation hypervelocity impacts for the simulation of crater formation and even perforation of target structures. This thesis presents the results of a sensitivity study of this …

An Ab-Initio Study Of The Elastic Properties Of Important Group Iv Diborides At High Temperatures, Manny Gonzales

Open Access Theses & Dissertations

Presented is an ab-initio Molecular Dynamics (MD) study, employing the Density Functional Theory (DFT), of the lattice parameter, thermal expansion coefficients and elastic constants of ZrB₂, TiB₂ and HfB₂ as a function of temperature. The MD trajectories provide the equilibrium lattice parameters at finite temperatures, and the gradient of the energy from these equilibrium solutions is then used to calculate the components of the stiffness tensor. The results for ZrB₂ are shown to agree well with reported experimental results for the lattice parameters and elastic constants as a function of temperature.

Selection Process, Modified Impact Testing And Failure Analysis Of An Electron-Beam-Melted Ti-6al-4v 3d Tessellation Based On The Eulerian Path Of The First Stellation Of The Rhombic Dodecahedron Open Unit Cell, Hugo Lopez

Open Access Theses & Dissertations

Ti-6Al-4V lattice block structures manufactured through the electron beam melting (EBM) process are a promising field in design and research due to great advantages that the alloy, the process and the final product offer. Three lattice block structures were manufactured through the electron beam process using an ARCAM A2 machine. The structures were designed using the MATERIALIZE^TM software and were designed around different types of unit cells. Compression testing was performed and one unit cell was selected due to its anisotropic behavior for modified impact testing. The same unit cell was used and it was scaled up to add …

Processing Of Zrb2-Zrc-Zrxsiy Ceramic By Reactive Metal Penetration, Nischel B. Maheswaraiah

Open Access Theses & Dissertations

The processing of ZrB2-ZrC-ZrxSiy composite by reactive metal penetration was investigated as a successor to the ZrB2-SiC composites for hypersonic vehicles application, which cannot be used for extended time at temperatures greater than 1600C due to formation of SiO and CO gases. Zirconium (Zr), zirconium disilicide (ZrSi2), and boron carbide (B4C) were reacted in graphite crucibles for 60, 120, 180, and 240 minutes. Microscopy and x-ray diffraction (XRD) deduced the formation of a heterogeneous microstructure of ZrB2-ZrC-ZrxSiy precipitates surrounded by a solidified Zr-Si melt. Unreacted boron carbide was observed in samples held at 1860C for 60 minutes and 120 minutes, …

Microstructure Investigation Of Al-Rich Titanium Aluminum Alloys, David Pham

Open Access Theses & Dissertations

The microstructures of Ti-Al alloys with 70-80 wt% Al were investigated. Aluminum wire (99.999%) and TiH₂ powder (99.7%) were used to produce the sample compositions inside a vertical tube furnace at 1600^oC in an Ar atmosphere. Argon is purified through a dehumidification and deoxidation system. Magnesium perchlorate Mg(ClO₄)₂ acts as a desiccant and titanium sponge pulls oxygen from the Ar in furnaces operating at 800^oC and 750^oC. X-ray diffraction and an optical microscope are used to identify phases and compositions

Electrical Impedance Imaging Of Corrosion On A Partially Accessible 2-Dimensional Region, Court Hoang, Katherine Osenbach

Mathematical Sciences Technical Reports (MSTR)

In this paper we examine the inverse problem of determining the amount of corrosion on an inaccessible surface of a two-dimensional region. Using numerical methods, we develop an algorithm for approximating corrosion profile using measurements of electrical potential along the accessible portion of the region. We also evaluate the effect of error on the problem, address the issue of ill-posedness, and develop a method of regularization to correct for this error. An examination of solution uniqueness is also presented.

Preparation And Hydrogen Absorption/Desorption Of Nanoporous Palladium Thin Films, Wen-Chung Li, Thomas John Balk

Chemical and Materials Engineering Faculty Publications

Nanoporous Pd (np-Pd) was prepared by co-sputtering Pd-Ni alloy films onto Si substrates, followed by chemical dealloying with sulfuric acid. X-ray diffractometry and chemical analysis were used to track the extent of dealloying. The np-Pd structure was changed from particle-like to sponge-like by diluting the sulfuric acid etchant. Using suitable precursor alloy composition and dealloying conditions, np-Pd films were prepared with uniform and open sponge-like structures, with interconnected ligaments and no cracks, yielding a large amount of surface area for reactions with hydrogen. Np-Pd films exhibited shorter response time for hydrogen absorption/desorption than dense Pd films, showing promise for hydrogen …

Self-Organized Nanolayers Of Organosilane Molecules, Ocelio V. Lima

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

There is a high degree of interest in organic thin films for lightweight, low power, rugged and flexible electronics. Conjugated organic molecules with polycyclic rings are being considered a major enabler of such applications. Due to a surface tension mismatch between the organic molecule with the inorganic support (mainly silicon oxides), molecular packing inside these thin films is often disordered, which suppresses the device performance. There are major efforts focused on modifying the bulk properties, for instance, maximizing orbital overlaps in the solid state, little attention was paid to receive long-range ordered thin films. A novel approach to afford conjugated …

Production Of Iron Using Environmentally-Benign Renewable Or Recycled Reducing Agents, Timothy C. Eisele, Surendra Komar Kawatra

Michigan Tech Patents

To produce metallic iron from iron ore, a composition comprising a mass of material formed from a mixture of iron ore particles and particles of a reductant that is either a biomass material in particulate form or a plastic resinous material in particulate form is used. The reductant can also be a mixture of biomass material and resin in any proportions. The mass of material comprises at least one body having a shape adapted for smelting such as pellets, briquettes, pieces or lumps. The pellets have sufficient cohesion to maintain the shape into which they have been formed. The invention …

Optical Properties Of Semiconducting Boron Carbide For Neutron Detection Applications, Ravi B. Billa

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Solid state neutron detection devices based on semiconducting boron carbide have the potential for nearly ideal neutron detection effciency for thermal neutrons. The present work is focused on characterizing optical properties of this semiconducting boron carbide material as a step in further development of the material for neutron detection and other applications.

Semiconducting boron carbide films were grown on silicon substrates using plasma enhanced chemical vapor deposition and their optical properties were characterized using variable angle spectroscopic ellipsometry over a wide spectral range, from mid-infrared to vacuum-ultraviolet wavelengths. The effects of deposition substrate temperature and of post-deposition heat treatments on …

Thermocapillary Effects In Driven Dewetting And Self-Assembly Of Pulsed Laser-Irradiated Metallic Films, Mikhail Khenner

Mathematics Faculty Publications

A mathematical model for the evolution of pulsed laser-irradiated, molten metallic films has been developed using the lubrication theory. The heat transfer problem that incorporates the absorbed heat from a single laser beam or the interfering laser beams is solved analytically. Using this temperature field, we derive the 3D long-wave evolution PDE for the film height. To get insights into dynamics of dewetting, we study the 2D version of the evolution equation by means of a linear stability analysis and by numerical simulations. The stabilizing and destabilizing effects of various system parameters, such as the reflectivity, the peak laser beam …

Influence Of Grain Boundary Character On Creep Void Formation In Alloy 617, Thomas Lillo, James Cole, Megan Frary, Scott Schlegel

Materials Science and Engineering Faculty Publications and Presentations

Alloy 617, a high temperature creep-resistant, nickel-based alloy, is being considered for the primary heat exchanger for the Next Generation Nuclear Plant (NGNP) which will operate at temperatures exceeding 760^oC. Orientation imaging microscopy (OIM) is used to characterize the grain boundaries in the vicinity of creep voids that develop during high temperature creep tests (800-1000^oC at creep stresses ranging from 20-85 MPa) terminated at creep strains ranging from 5-40%. Observations using optical microscopy indicate creep rate does not significantly influence the creep void fraction at a given creep strain. Preliminary analysis of the OIM data indicates …

Thermocapillary Effects In Driven Dewetting And Self-Assembly Of Pulsed Laser-Irradiated Metallic Films, Mikhail Khenner

Mathematics Faculty Publications

A mathematical model for the evolution of pulsed laser-irradiated, molten metallic films has been developed using the lubrication theory. The heat transfer problem that incorporates the absorbed heat from a single laser beam or the interfering laser beams is solved analytically. Using this temperature field, we derive the 3D long-wave evolution PDE for the film height. To get insights into dynamics of dewetting, we study the 2D version of the evolution equation by means of a linear stability analysis and by numerical simulations. The stabilizing and destabilizing effects of various system parameters, such as the reflectivity, the peak laser beam …

Thermocapillary Effects In Driven Dewetting And Self-Assembly Of Pulsed Laser-Irradiated Metallic Films, Mikhail Khenner

Mathematics Faculty Publications

A mathematical model for the evolution of pulsed laser-irradiated, molten metallic films has been developed using the lubrication theory. The heat transfer problem that incorporates the absorbed heat from a single laser beam or the interfering laser beams is solved analytically. Using this temperature field, we derive the 3D long-wave evolution PDE for the film height. To get insights into dynamics of dewetting, we study the 2D version of the evolution equation by means of a linear stability analysis and by numerical simulations. The stabilizing and destabilizing effects of various system parameters, such as the reflectivity, the peak laser beam …