Engineering Commons^™

Development And Testing Of Additively Manufactured Aerospike Nozzles For Small Satellite Propulsion, Isaac W. Armstrong

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Automatic altitude compensation has been a holy grail of rocket propulsion for decades. Current state-of-the-art bell nozzles see large performance decreases at low altitudes, limiting rocket designs, shrinking payloads, and overall increasing costs. Aerospike nozzles are an old idea from the 1960’s that provide superior altitude-compensating performance and enhanced performance in vacuum, but have survivability issues that have stopped their application in satellite propulsion systems. A growing need for CubeSat propulsion systems provides the impetus to study aerospike nozzles in this application. This study built two aerospike nozzles using modern 3D metal printing techniques to test aerospikes at a size …

Investigation Of Thermoplastic Polymers And Their Blends For Use In Hybrid Rocket Combustion, Spencer D. Mathias

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis set out to find a blend of thermoplastics that had better combustion properties than the current ABS (acrylonitrile butadiene styrene) plastic or “Lego ^TM plastic” used by Utah State University. The current work is in an effort to eliminate toxic propellants from small space applications. High and low density polyethylene plastics were used because they are common plastic waste items. In this way rocket fuel can be made from these items to reduce the waste found in landfills. Three plastics were considered for replacement and as mixture components with the ABS plastic, namely low and high density polyethylene, …

Autonomous Trajectory Planning For Satellite Rpo And Safety Of Flight Using Convex Optimization, Nicholas G. Ortolano

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Optimal trajectory planning methods that implement convex optimization techniques are applied to the area of satellite rendezvous and proximity operations. This involves the development of linearized relative orbital motion dynamics and constraints for two satellites, where one maintains a near-circular reference orbit. The result is formulated as a convex optimization problem, where the objective is to minimize the amount of fuel required to transfer from a given initial condition to the desired final conditions. A traditional rendezvous and proximity operations scenario is analyzed, which includes examples of initial approach, inspection, final approach, and docking trajectories. This scenario may include trajectory …

Additively-Manufactured Hybrid Rocket Consumable Structure For Cubesat Propulsion, Britany L. Chamberlain

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Three-dimensional, additive printing has emerged as an exciting new technology for the design and manufacture of small spacecraft systems. Using 3-D printed thermoplastic materials, hybrid rocket fuel grains can be printed with nearly any cross-sectional shape, and embedded cavities are easily achieved. Applying this technology to print fuel materials directly into a CubeSat frame results in an efficient, cost-effective alternative to existing CubeSat propulsion systems. Different 3-D printed materials and geometries were evaluated for their performance as propellants and as structural elements. Prototype "thrust columns" with embedded fuel ports were printed from a combination of acrylonitrile utadiene styrene (ABS) and …

Experimental Investigation Of A Green Hybrid Thruster Using A Moderately Enriched Compressed Air As The Oxidizer, Marc Anthony Bulcher

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A hybrid rocket is a propulsion system that uses propellants in two different phases, typically a solid fuel inside the combustion chamber and a separate gaseous or liquid oxidizer stored in a tank. Hybrid rockets are an area of research interest because of their low explosive risk, inexpensive components, and high degree of reliability. In the Propulsion Research Laboratory at Utah State University, pure oxygen is among the top choice for hybrid rocket oxidizers due to its low cost and ease of storage. When paired with a solid fuel known as ABS (acrylonitrile butadiene styrene) plastic, specific impulse values exceed …

Plume Contamination Measurements Of An Additively-Printed Gox/Abs Hybrid Thruster, David A. Brewer

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis examines the impact of the physical contamination on optical surfaces of spacecraft by an ABS/GOX thruster. Plume contamination presents a significant operational hazard for spacecraft solar arrays and thermal control surfaces can lead to decreased power production and increased spacecraft temperatures. Historically, due to the lack of a reliable, on-demand, and multiple-use ignition methodology, hybrid rockets have never been previously considered for in-space propulsion. Recent advancements in hybrid rocket technologies, have made hybrid systems feasible for in space propulsion. However, prior to this study no research had ever been performed with regard to plume contamination effects due to …

Thrust Augmented Nozzle For A Hybrid Rocket With A Helical Fuel Port, Joel H. Marshall

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A thrust augmented nozzle for hybrid rocket systems is investigated. The design lever-ages 3-D additive manufacturing to embed a helical fuel port into the thrust chamber of a hybrid rocket burning gaseous oxygen and ABS plastic as propellants. The helical port significantly increases how quickly the fuel burns, resulting in a fuel-rich exhaust exiting the nozzle. When a secondary gaseous oxygen flow is injected into the nozzle downstream of the throat, all of the remaining unburned fuel in the plume spontaneously ignites. This secondary reaction produces additional high pressure gases that are captured by the nozzle and significantly increases the …

The Influence Of Varying Fiber Stacking Sequence On The Tensile, Impact, And Water Absorption Properties Of Unidirectional Flax/E-Glass Fiber Reinforced Epoxy Composite, Mohammed F. Al-Edhari

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis includes the study of the mechanical performance of two different types of fibers reinforced hybrid composites. Two kinds of fibers, natural fiber (flax) and synthetic fiber (E-glass), are used to reinforce epoxy resin. To evaluate the effective properties of the hybrid composites, a micromechanical analysis of the structure genome (SG) of a unidirectional fiber hybrid composites is performed using nite element analysis (FEA). Both fibers are assumed to be circular and packed in a hexagonal pattern. The effects of varying volume fractions and fiber locations, of the two fibers, on the elastic properties of the hybrid composites are …

Electron Yield Measurements Of High-Yield, Low-Conductivity Dielectric Materials, Justin Christensen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Materials exposed to the space plasma environment acquire electric charge, which can have harmful effects if it leads to arcing or electrostatic breakdown of important spacecraft components. In fact, spacecraft charging is the leading environmentally induced cause of spacecraft anomalies. This study focuses on measuring electron yield, a property of materials that describes how many electrons are ejected from a material under energetic electron bombardment, which can vary depending on the energy of incident electrons. Intrinsic electron yield is defined as the average number of electrons emitted per incident electron from an electrically neutral material. The specific aim of this …

Heat Transfer Analysis Of Localized Heat-Treatment For Grade 91 Steel, Jacob D. Walker

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Many of the projects utilizing Grade 91 steel are large in scale, therefore it is necessary to assemble on site. The assembly of the major pieces often requires welding in the assembly; welding drastically changes the superior mechanical properties of Grade 91 steel that it was specifically developed for. Therefore, because of the adverse effects of welding on the mechanical properties of Grade 91, it is necessary to do a localized post weld heat treatment.

In this study a localized post weld heat treatment is used to gather experimental data. The data is then used to derive unknown heat transfer …

Analysis Of Angles-Only Hybrid Space-Based/Ground-Based Approach For Geosynchronous Orbit Catalog Maintenance, Blythe A. Andrews

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Geosynchronous Equatorial Orbit (GEO) is critical to Earth communications, weather monitoring, and national defense. Orbit estimation of GEO objects is difficult due to physical constraints placed on ground-based tracking devices such as weather, object range, and tracking frequency restrictions. These constraints are commonly mitigated through the use of two-way signaling devices for cooperative GEO satellites. However, determining the position and velocity of uncooperative GEO satellites and/or objects is more challenging. The objective of this dissertation is to quantify the increased orbital accuracy of objects in the GEO catalog when the Air Force Space Command Space Surveillance Network (AFSPC SSN) is …

Best Practices For Volume Flow Rate Measurements Using Piv At The Exit Of A Turbulent Round Jet, Robert Schaap

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Particle image velocimetry (PIV) is an optical flow measurement technique that is used to measure volume flow rate at the exit of a turbulent, round nozzle. The objective of this thesis is to determine how to best make this measurement. The quality of the measurement is affected by a range of data acquisition parameters and how data are processed. Measurements are made over a range of different flows using the two main types of PIV: Two Component (2C), which uses one camera, and Stereo, which uses two cameras, similar to human eyes. Previous work done for data acquisition and processing …

Mechanical Performance Of Natural / Natural Fiber Reinforced Hybrid Composite Materials Using Finite Element Method Based Micromechanics And Experiments, Muhammad Ziaur Rahman

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A micromechanical analysis of the representative volume element (RVE) of a unidirectional flax/jute fiber reinforced epoxy composite is performed using finite element analysis (FEA). To do so, first effective mechanical properties of flax fiber and jute fiber are evaluated numerically and then used in evaluating the effective properties of flax/jute/epoxy hybrid composite. Mechanics of Structure Genome (MSG), a new homogenization tool developed in Purdue University, is used to calculate the homogenized effective properties. Numerical results are compared with analytical solution based on rule of mixture, Halpin-Tsai as well as Tsai-Hahn equations. The effect of the volume fraction of the two …

Water Entry Impact Dynamics Of Diving Birds, Saberul Islam Sharker

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Plunge diving and surface diving are two main techniques used by seabirds for foraging purposes. While some plunge divers can dive into the water at very high speeds (24 m/s), surface divers do not. This study analyzes the free-surface impact of 3D printed bird head models with embedded accelerometers to determine why surface divers cannot dive safely at high speeds. The problem is investigated in the context of impact jerk where surface divers, unlike plunge divers, are found to experience non-dimensional jerk (J^∗) values exceeding a safe limit. This approach portrays itself as an unconventional yet effective method …

A Survey And Performance Analysis Of Orbit Propagators For Leo, Geo, And Highly Elliptical Orbits, Simon P. Shuster

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

On-orbit targeting, guidance, and navigation relies on state vector propagation algorithms that must strike a balance between accuracy and computational efficiency. To better understand this balance, the relative position accuracy and computational requirements of numerical and analytical propagation methods are analyzed for a variety of orbits. For numerical propagation, several differential equation formulations (Cowell, Encke-time, Encke-beta, and Equinoctial Elements) are compared over a range of integration step sizes for a given set of perturbations and numerical integration methods. This comparison is repeated for two numerical integrators: a Runge-Kutta 4th order and a NLZD4/4. For analytical propagation, SGP4, which relies on …

Evaluation Of Flux Correction On Three-Dimensional Strand Grids With An Overset Cartesian Grid, Dalon G. Work

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Simulations of fluid flows over complex geometries are typically solved using a solution technique known as the overset meshing method. The geometry is meshed using grid types appropriate to the local geometry in a patchwork fashion, rather than meshing the entire geometry with one type of mesh. The strand-Cartesian approach is a simplification of this process. While high-order accurate solvers on Cartesian grids are simple to implement, strand grids are usually restricted to second-order accuracy, resulting in poor quality solutions. Flux correction is a high-order accurate solution method, specifically designed for use on strand grids. The flux correction method on …

Characterization Of The Thermal Resistance Of Grain Boundaries Of Cerium Oxide, Jesse Spackman

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Many materials are made up of small crystals, or grains. Grain boundaries are the interfaces between two grains and affect the flow of heat through the material. These interfaces serve to interfere with the energy carriers by scattering or disrupting them. Because of the negative effect these interfaces have on these energy carriers, they inhibit heat flow and act as thermal resistors. The thermal boundary resistance between two grains of the same material is sometimes referred to as the Kapitza resistance, although this term is also used to describe the thermal resistance between solid/solid interfaces of different materials or solid/liquid …

Development Of A Three-Dimensional High-Order Strand-Grids Approach, Oisin Tong

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The strand-Cartesian grid approach is a unique method of generating and computing fluid dynamic simulations. The strand-Cartesian approach provides highly desirable qualities of fully-automatic grid generation and high accuracy. This work focuses on development of a high-accuracy methodology (high-order scheme) on strand grids for two and three dimensions.

In this work, the high-order scheme is extended to high-Reynolds number computations in both two and three dimensions with the Spalart-Allmaras turbulence model and the Menter SST turbulence model. In addition, a simple limiter is explored to allow the high-order scheme to accurately predict discontinuous flows.

Extensive verification and validation is conducted …

Investigating The Effect Of Capping Layers On Final Thin Film Morphology After A Dewetting Process, Benjamin C. White

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Nanoparticles on a substrate have numerous applications in nanotechnology, from enhancements to solar cell efficiency to improvements in carbon nanotube growth. Producing nanoparticles in a cheap fashion with some control over size and spacing is difficult to do, but desired. This work presents a novel method for altering the size and spacing of nickel and gold nanoparticles. Dewetting is a methodology to reduce thin films to an ensemble of discrete droplets. The introduction of alumina capping layers to thin nickel films during a pulsed laser-induced dewetting process has yielded reductions in the mean and standard deviation of radii and pitch …

Path Following By A Quadrotor Using Virtual Target Pursuit Guidance, Abhishek Manjunath

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Missile guidance laws have been solely developed to follow and intercept a target thereby destroying or damaging it. In this research, the primary objective is to modify and adopt a missile guidance law to be used on a quadrotor to follow a virtual target. The target is termed 'virtual' as it only exists mathematically in the form of equations. The goal is to have the quadrotor successfully following the predefined path (described by the target) while maintaining a fixed distance from the virtual target. To ensure viability and assess performance, a detailed comparison with another path following law is made.

Benchmark Experiments For Natural Convection In Nuclear Fuel Rod Bundles, Kyle L. Jones

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Buoyancy is the mechanism through which heated air causes fluid motion due to a difference in temperature between a body and the surrounding fluid. This fluid motion can be very erratic and unstable, which creates a difficult problem when attempting to simulate this fluid motion. Using high performance computational power the capability of simulating these complex interactions is available but requires assessment to determine the accuracy of these difficult flow scenarios. This study provides experimental data that can be used to assess the simulation’s accuracy and to ensure the computational models are achieving the correct solution. The Rotatable Buoyancy Tunnel …

Quadrotor Uav Path Following Using Trajectory Shaping, Parwinder Singh Mehrok

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The propose of this research is to develop a path following control law known as Trajectory Shaping. The approach is to develop a three- dimensional (3D) version of it from an existing two-dimensional (2D) model. Apart from research on this 3D control law, a multirotor unmanned aerial vehicle (UAV) platform, having four rotors and known as quadrotor is designed from the ground up for validating the concept of path following. Several pre-defined paths like the circle and figure-eight trajectories are used to apply the newly developed version of this control law. The existing 2D concept of Trajectory Shaping guidance …

Throttleable Gox/Abs Launch Assist Hybrid Rocket Motor For Small Scale Air Launch Platform, Zachary S. Spurrier

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The ability for an aircraft-based launch platform to place an orbital payload onto a nominal launch trajectory at a higher energy state -- altitude, velocity, flight path angle, and azimuth --using highly-efficient air breathing propulsion instead of a much lower-efficiency rocket system, offers the potential for a significantly smaller launch vehicle. An airborne platform also provides the ability to launch from multiple locations and allows for significantly increased "system responsiveness." The NASA Armstrong Flight Research Center’s Towed Glider Air-Launch System (TGALS) is a small-scale flight research project investigating the feasibility for a remotely-piloted, towed, glider system to act as a …

Impact Of Mass And Bond Energy Difference And Interface Defects On Thermal Boundary Conductance, Changjin Choi

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Many portions of energy generated in the U.S. are not used and take the form of wasted heat due to a poor heat transfer efficiency. This fact leads research communities to focus on thermoelectrics as a means for using waste heat through direct thermal to electrical energy conversion. One way to enhance thermoelectric efficiency is to reduce thermal conductivity through nanostructuring. In nanostructures, understanding energy transport across the interface of two materials is important because interfaces dominate the resistance to overall thermal transport of the system and can be described by thermal boundary conductance (TBC). Also of note, an understanding …

Effects On A Wedge Flowmeter Installed Downstream Of A Double Elbow Out Of Plane, Devan S. Radle

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Precise flow measurement is a critical part of many industries including industrial, hydropower, petroleum, nuclear, and water/wastewater. Lengthy upstream piping is required for many flowmeters to obtain accurate results. Due to piping constraints, sub- optimal flow meter installations can occur. One of these conditions is the installment of a flow meter in close proximity downstream of a double elbow out of plane (DEOP). A DEOP can cause swirl to form in the flow and can cause inaccurate metering results due to the non-uniform flow and pressure conditions. This study investigated the effect of installing a differential pressure producing wedge flow …

Microalgae Sorption Of Ten Individual Heavy Metals And Their Effects On Growth And Lipid Accumulation, Eric M. Torres

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The purpose of this study is to determine the potential microalgae have for being a heavy metal remediation tool. Heavy metals are naturally occurring elements that can be found inside the earth or on its surface. Typically, heavy metals are found naturally at low concentrations. However, through human activities, heavy metals are continually making their way to the surface and being concentrated. This happens largely through mining and manufacturing operations. For example, NiCd batteries produce waste containing nickel and cadmium, and paper manufacturing produces waste containing high levels of lead. As underdeveloped nations continue to industrialize and the world population …

Effects Of Radiation Heating On Additively Printed Hybrid Fuel Grain Oxidizer-To-Fuel Ratio Shift, Stephen L. Merkley

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis examined the hypothesis that radiative heat transfer in small-scale printed-fuel hybrid rocket motors is responsible for the observed decreasing oxidizer-to-fuel (O/F) ratio shift. The magnitude of the radiation term was negligible for the motor sizes and types of propellants that have been previously tested, but was reintroduced in this study. To prove this hypothesis, a detailed enthalpy balance model was developed and tested using experimental fuel regression rate data obtained from a variety of motor scales using additively-manufactured acrylonitrile butadiene styrene (ABS) fuel grains.

Methods Of Processing Kenaf Chopped Strand Mats For Manufacturing Test Specimens And Composite Structures, Joshua W. Heil

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Every year in the United States, 10 to 11 million vehicles reach the end of their life cycle. Nearly all of these go to a recycling facility. After the recycling process is complete an average of 25% of each vehicle, by weight, goes to waste. This demonstrates the need to use natural fibers in parts that could be recycled, like parts that can be made from kenaf. There are many reasons to consider using natural/bio-fiber composites (bio-composites). These reasons include human health and environmental factors as well as advantages that natural fibers have over fiberglass, such as: lower costs and …

Techno-Economic Feasibility And Life Cycle Assessment Of Dairy Effluent To Biofuel Via Hydrothermal Liquefaction, Hailey M. Summers

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Delactosed whey permeate (delac) is a low valued by-product in the dairy industry with 90 million tons annually disposed of worldwide. Upgrading delac to bioproducts, specifically biofuel, has been demonstrated at laboratory scale through yeast fermentation. However, the large-scale environmental impact and economic feasibility of this process is yet to be quantified. Further research, focused on evaluating the sustainability, scalability and economic feasibility of the fermentation pathway, directs research and development to move the technology towards commercialization. The enclosed research incorporates biological experimentation with engineering systems modeling to evaluate the large-scale environmental impacts and economic feasibility of generating bioproducts from …

Computational Fluid Dynamics Simulations Of Oscillating Wings And Comparison To Lifting-Line Theory, Megan Keddington

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Computational fluid dynamics (CFD) analysis was performed in order to compare the solutions of oscillating wings with Prandtl’s lifting-line theory. Quasi-steady and steady-periodic simulations were completed using the CFD software Star-CCM+. Quasi-steady simulations were completed for both twodimensional and three-dimensional setups. The steady-periodic simulations were only performed using a three-dimensional setup. The simulations were performed for nine separate frequencies in a pure plunging setup. An additional four simulations were then completed using a setup of combined pitching and plunging at four separate frequencies. Results from the CFD simulations were compared to the quasi-steady lifting-line solution in the form of the …