Engineering Commons^™

Fabrication And Testing Of Catalyst-Infused Filament For 3d Printing Of Ignition-Augmented Hybrid Rocket Fuels, Kurt C. Olsen

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis describes and addresses the need for reliable ignition in small satellite hybrid propulsion systems using higher density oxidizers. It describes methods of creating custom 3D printing ABS plastic based filaments that contain small amounts of catalysts. These catalysts lead to a more reliable and energy-efficient ignition of a hybrid rocked propulsion system using catalyst-infused ABS and nitrous oxide and oxygen blend called Nytrox, commonly known as ”laughing gas.” The ”laughing gas” has a higher density and can therefore provide more ”miles per gallon” in a hybrid propulsion system on a small satellite when compared to gaseous oxygen (GOX). …

Closed-Loop Propulsive Control For Very Low Perigee Orbit Energy Management And Stabilization, Tyler J. Gardner

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Within the past decade, the United States Air Force has begun exploring options for using smaller satellites, known as SmallSats and CubeSats, to decrease the time it takes to design and build new satellites. If used properly, a rapid development environment for satellites could improve the Air Force's ability to respond to new technologies and threats. Other organizations such as NASA and universities have been using SmallSats and CubeSats for research and development missions.

While smaller satellites are usually much cheaper to develop and require less time to create, limited volume strictly constrains the size of instrumentation and avionics that …

Investigation Of Thermoplastic Polymers And Their Blends For Use In Hybrid Rocket Combustion, Spencer D. Mathias

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This thesis set out to find a blend of thermoplastics that had better combustion properties than the current ABS (acrylonitrile butadiene styrene) plastic or “Lego ^TM plastic” used by Utah State University. The current work is in an effort to eliminate toxic propellants from small space applications. High and low density polyethylene plastics were used because they are common plastic waste items. In this way rocket fuel can be made from these items to reduce the waste found in landfills. Three plastics were considered for replacement and as mixture components with the ABS plastic, namely low and high density polyethylene, …

Additively-Manufactured Hybrid Rocket Consumable Structure For Cubesat Propulsion, Britany L. Chamberlain

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Three-dimensional, additive printing has emerged as an exciting new technology for the design and manufacture of small spacecraft systems. Using 3-D printed thermoplastic materials, hybrid rocket fuel grains can be printed with nearly any cross-sectional shape, and embedded cavities are easily achieved. Applying this technology to print fuel materials directly into a CubeSat frame results in an efficient, cost-effective alternative to existing CubeSat propulsion systems. Different 3-D printed materials and geometries were evaluated for their performance as propellants and as structural elements. Prototype "thrust columns" with embedded fuel ports were printed from a combination of acrylonitrile utadiene styrene (ABS) and …

Thrust Augmented Nozzle For A Hybrid Rocket With A Helical Fuel Port, Joel H. Marshall

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A thrust augmented nozzle for hybrid rocket systems is investigated. The design lever-ages 3-D additive manufacturing to embed a helical fuel port into the thrust chamber of a hybrid rocket burning gaseous oxygen and ABS plastic as propellants. The helical port significantly increases how quickly the fuel burns, resulting in a fuel-rich exhaust exiting the nozzle. When a secondary gaseous oxygen flow is injected into the nozzle downstream of the throat, all of the remaining unburned fuel in the plume spontaneously ignites. This secondary reaction produces additional high pressure gases that are captured by the nozzle and significantly increases the …