Systems Engineering Commons^™

Great South Metals: Slitter Head Building Process, Nabhan Karim, Evan Swierski, Raven Morin, Patrick Kelsey, Michael Williams

Senior Design Project For Engineers

Great South Metals (GSM) operates two steel slitter machines, which take large coils of flat rolled steel and cut them into smaller strips for use in customers’ applications. Setting up the working components of each machine, called the slitter head, is a precise and arduous task. This system relies on several manually performed calculations and acute attention to detail; and thus, is prone to human error. The management at GSM commissioned our team to simplify the slitter head assembly process by creating an automated computer program and make additional recommendations to improve their operations.

The program we created is a …

Kwad - Ksu All Weather Autonomous Drone, Nick Farinacci, Sebastian Gomez, Stewart Baker, Ed Sheridan

Symposium of Student Scholars

"KWAD" or "KSU all-Weather Autonomous Drone" project was sponsored by Ultool, LLC to the KSU Research and Service Foundation to create a lightweight drone capable of capturing HD video during all-weather operations. The conditions of all-weather operation include rainfall of one inch per hour and wind speeds of up to twenty miles per hour. In addition, a global minimum structural safety factor of two is required to ensure the system's integrity in extreme weather conditions. Potential mission profiles include autonomous aerial delivery, topological mapping in high moisture areas, security surveillance, search and rescue operations, emergency transportation of medical supplies, and …

Autonomous Vehicles On The Smart Roads: Challenges And Potentials, Laura Cristancho, Baleki Campbell, Mahyar Amirgholy

The Kennesaw Journal of Undergraduate Research

Self-driving vehicles and smart roads are not new concepts. These ideas have been discussed for many years but for much of this time, the required technology was not available to make them a reality. Just recently has our technology caught up to our ideas and we are beginning to see progress towards the realization of the automated highway system. As the transition to a complete automated system is still in progress, this leaves many questions that still need to be answered as well as allowing for novel solutions to be presented. Using modern research papers to formulate a sound basis …

Size And Cost Reduction Of The Antenna 3000, Mario Mignott, Austin Deaver, Josh Madaris

Senior Design Project For Engineers

For our senior design project, we have partnered with Compass Technology Group to improve its Antenna 3000 manufacturing process. The Antenna we are working on is not actually called this, but due to NDA regulations, we will disguise it as the Antenna 3000. This will include finding a way to minimize material costs and labor hours involved to assemble this product together. Our minimum success criteria will be to reduce both the manufacturing time and materials' cost by 20%. Our primary approach to solving this problem will be to implement Lean Six Sigma practices such as the DMAIC principle.

Using …

Space Optimization And Process Improvement, Harith Alshareef

Senior Design Project For Engineers

Siemens Energy warehouse located in Suwanee, GA runs out of space in the Precision Lab due to rapid growth, seasonal peaks, and poor space utilization. The objective of the project is to redesign the Precision Lab layout and improve the tool assessment process to increase efficiency, productivity, and profitability.

The first solution is to add shelves in the Precision lab as well as the Torque lab and reduce the honeycombing effect on the shelves, which results in a 120%-150% increase in the storage space. We propose adding Tablets that include barcode scanner features to reduce the time spent on the …

Mazak Laser Optimization, Maylon Ellington, Terrilian E. Agbor Oji, William N. Palm

Senior Design Project For Engineers

Starflex Fabrication is a manufacturing company that thrives to provide custom, precision fabricated parts, and assemblies to their customers.The Mazak laser is Starflex Fabrication’s primary cutting machine and is critical to the overall process for each order. Team Flex will look to optimize the laser’s process and improve overall shop throughput.

Supply Chain Network Analysis For Outboard Motors At Motor Boaters Usa, Seyedalireza (Ali) Ghiasi, Chase Griffith, Djanene Manuel, Yesenia Pérez, Alvand Rafiee

Senior Design Project For Engineers

Motor Boaters USA found themselves possibly spending too much on their current network distribution of small and large outboard motors and requested new distribution alternatives for the U.S. Through past network distribution data analysis, the team devised 3 scenarios it believed would provide one or more cost effective distribution networks applicable to the request. Through what-if analysis, the teams' calculations produced solid results, which were then presented to Motor Boaters USA for reflection and possible implementation.

Extreme Altitude Search And Rescue Helicopter, Matthew J. De Sieno, Anthony Chavarria, David Stuver, Zach Boss

Senior Design Project For Engineers

The goal of this design was to develop an extreme altitude rescue helicopter capable of retrieving hikers stranded on top of Mount Everest. Using the Eurocopter AS350 as a baseline, a conceptual model was produced that is fully capable of hovering and delivering forward flight at the desired altitude of 8,848 meters. Combined blade element momentum theory, proper airfoil selection, and forward flight calculations were utilized in order to optimize the rotor for the given flight conditions on top of Mount Everest. Conceptual fluid dynamics and CAD modeling aided in the process of visually designing the fuselage and rotor. Not …

Class A Average Handle Time Standard, Stephanie Lee

Senior Design Project For Engineers

This report provides an analysis and evaluation on the Average Handle Time performed at Class A. The Universal, Shipping, International, Tracking, InfoNotice, Amazon, Field Support Group, and Preferred Customer Associates call types are evaluated in this study. An Average Handle Time Standard is created, while meeting the appropriate sample size, covering multiple site locations, at various times of the day and days of the week, and meeting corporate quality expectations. Methods of cost analysis, Six Sigma, and optimization are utilized in this study. The V-Process Model is used to verify the system. The implementation and results served as the verification …

Atlanta Traffic Optimization Final Design Review, Biram Nicol, Vick Abwavo, Brandon Harris

Senior Design Project For Engineers

To solve the Metro-Atlanta traffic problem, we have embarked in numerous efforts to find feasible goals that had worked in other states with similar situations. In dealing with the traffic problem around the Metro area, we have designed a rail system to counter if our proposed idea of eliminating trucks within the Metro area is realized. This will be a more cost-effective area as the rail system is set to pay for itself after a decade and half of operation.

This idea might be considered radical, but our findings showed that 39.50% of freight is transferred by rail according to …

Atlanta (Kennesaw) Ereturn Project, Shannon Ard, Trisha Donnelly-Nelson, Scott Michael

Senior Design Project For Engineers

The Siemens Energy, Inc. Tool and Instrument Facility is an internal tool rental center that assembles tool kits and ships them to power generation sites. When miscellaneous, broken or extra tools are returned, they are sent to the eReturn area, where tools are processed and reentered into inventory. The current eReturn system is long and complex. The cluttered area causes tools to remain in eReturn for extended periods before being reentered into the inventory. The additional time causes unnecessary ordering and prevents tools from being used in more kits. The team's objective is to determine a solution that will allow …

Ejm Chain Fall Tooling Optimization, Migual Medina, Esraa Abdulmahdi, James Algarin

Senior Design Project For Engineers

The following report describes the progress made by the EJM Chain Fall Tooling Optimization Team since the In-Progress Review. The team has finalized the facility layout design for the chain fall area including the concept of operations, functional requirements, and performance specifications. The scope of the project is completing the new procedures for reducing waste and completing the AutoCAD drawing of the final design. The team researched the objectives accomplished by the new layout design. The goal of the project is to reduce the safety hazards and increase productivity. The team shifted the focus to the salvage, recycling, and waste …

Grady Health Systems Linen Optimization, Kyleia Hutton, Samira Abdi

Senior Design Project For Engineers

Grady Memorial Hospital, under Grady Health Systems (GHS), is the fifth largest public hospital systems in the United States of America. In the Southeast region, Grady Memorial Hospital is a premier level I trauma institution, that also provides other medical service specialties that accumulate a diverse, and knowledgeable set of medical professionals. Within this report, there are various recommendations that our team has presented based on different scenarios that could be present within the interaction of the linen management department and other departments at Grady Health Systems. These recommendations will aid in determining the best decision that can be made …

Feasibility Study Of Mohawk Industries Water Bottle Recycling Program With Automated Compactor/Baler, Brody Cook, Chris Yeager, Parker Cook

Senior Design Project For Engineers

Mohawk Industries requested a senior design project for a feasibility study of a compactor/baler program. The compactor/baler program has the potential to reduce Mohawk Industries’ polyethylene terephthalate (PET) recycling center costs, thereby increasing the company’s profits. Mohawk Industries uses PET from recycled plastic bottles as a raw material to extrude carpet yarn fibers. Currently, Mohawk Industries has two methods to obtain the PET required to extrude the carpet yarn fibers: purchase recycled bottles from landfills/recycling centers and extrude into PET pellets, or purchase PET pellets from an outside source at a much higher cost. The compactor/baler program would introduce a …

Carlex Glass Laminated Side Glass Process Optimization, Jake Massingill, Marshal Turner

Senior Design Project For Engineers

The intent of this project is to determine how many racks of glass should be inserted into the autoclave at a given time in order to maximize productivity of the Laminated Side Glass line. Based on this value, the total number of workers necessary at finishing and the cycle time of the bag furnace were determined. This was achieved by building a model of the line in Arena and analyzing it. The model demonstrated that twelve is the optimal number of racks to insert at a given time, only one team of two workers is necessary per shift, and that …

Service Drive 2020 - Fine Design, David Sirotinsky, Ling Marshall

Senior Design Project For Engineers

This report explores a cloud network solution for the automotive industry. The project scope was defined with a problem statement. Robust connectivity solutions offered by the OEM manufacturers provide data communication between the customer and the connected car, but lack data communication from the customer to the private franchise dealers. This antiquated business model creates variation in operation from one dealer to the other and creates a challenge to apply a standardized solution. One fundamental requirement is to provide a network solution that can seamlessly integrate into existing hardware, software and process infrastructure.

The project group conducted interviews with two …

Improvement Of Quality Processes- Asset Condition Assessment Tool And Process For Vanderlande Industries, Mariantonia Hoyos Lopez, Tori Shonk

Senior Design Project For Engineers

Vanderlande Industries is the global market leader in the value added logistic process automation for airports, the parcel market, warehouses, and e-commerce. The company’s extensive portfolio of integrated solutions results in fast, reliable and efficient automation technology. The VI Marietta office supports airport sites that have an operational BHS. These sites hire VI to operate and maintain the site. Preventive, corrective, and emergency maintenance is completed on the equipment to maintain operational success. Usually, the U.S. sites that are supported have BHS systems that are old and worn down. It is important for VI to determine the risk of maintaining …

Sauce Repackaging Test: Atlanta, Hannah Smith, Gideon Larios, Christopher Gilbert

Senior Design Project For Engineers

Overview

This project belongs to the Chick-fil-A Supply Chain Innovation Team. This team has designed a new packaging product, which breaks down their current packing product into smaller load units. The Atlanta Sauce test was the first live implementation of this new product, the inner pack. The Supply Chain Team began preparing for this test in May 2017. In this test, the team were specifically looking for product issues, benefits, product user behaviors, and areas of improvement.

Objective

The purpose of this project was to research the implementation of a new sauce packaging. During this research, the current sauce replenishment …

Reducing Damaged And Returned Inventory At Mds Logistics, Chris Montell, Darioush Moein, Amir Samadabadi

Senior Design Project For Engineers

MDS Logistics is a middle-man that delivers and installs appliances to multi-family complexes and neighborhoods in Georgia. One of the biggest issues that they face in day-to-day operation is damaged and returned appliances. MDS’s longest standing contract is with GE and GE has extensive records of damage that is incurred by using similar companies across the country. We will be consulting with MDS while using the data produced by GE to compare MDS with the similar companies to see where improvement can be made reasonably.

When an appliance is damaged it is brought back to MDS’s warehouse where they are …

A-Set Process Improvement, Gabriel Rubio, Davis Jackson, Christopher Olaya

Senior Design Project For Engineers

Siemens Energy offers world-class products and solutions for power generation. They help their clients worldwide to successfully operate conventional power plants by renting out their toolkits. Clients can work on anything from gas or steam turbines, generators, turbines, or even hybrid power and storage. One of Siemens’ more profitable toolkits would be the A-Set, or as the floor assemblers refer to as ‘the majors,’ which consists of two large conex containers filled with thousands of tools ready for any type of operation at power plants. By looking at how long it takes floor assemblers at the Siemens Facility in Suwanee, …

Optimizing The B.O.B., Valerie N. Washington, Douglas Starzec

KSU Journey Honors College Capstones and Theses

The Kennesaw State University Department of Transportation manages the Big Owl Bus (B.O.B.). The B.O.B. has 9 routes which provide transportation around and between the Kennesaw and Marietta campuses, as well as to select off-campus apartment complexes and shopping centers. We utilized a number of methodologies to recommend improvements to the efficiency and accessibility of the B.O.B. We first used the vehicle routing problem to develop a binary integer linear programming model. This allowed us to determine a new set of routes that minimize total travel time across the routes. Next, we developed an integer non-linear programming model to assign …

The Context Of Tool Control In An Aircraft Assembly Environment Related To Productivity, Taylor Jay Sisson

KSU Journey Honors College Capstones and Theses

The aircraft industry focuses a large portion of its resources on tool control during the assembly of aircraft. Tool control is a strict process that demands time from the assembly process. This time is removed from the value-added time spent actually assembling the aircraft. A study at Lockheed Martin conducted in the Spring of 2016 is discussed that examines the time spent on tool control. Tool control is necessary in aircraft assembly to prevent tools from entering compartments of the aircraft. If such an event occurs, the tool may damage the aircraft. All aircraft assembly processes must be tool controlled, …