Manufacturing Commons^™

Analysis On The Action Of Oxidant In Chemical Mechanical Polishing Of 304 Ultra-Thin Stainless Steel, Jianxiu Su

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Deformation And Stress Control Study On H-Beam Welded By Ultra High-Strength Steel, Zhaoxia Qu, Xiaojie Wang, Liqian Xia, Zhongqu Sun

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Simulation Of The Influence Of Preheating On Stress Distribution During Multi-Pass Repair Welding Of Cast Steel, Wen Wang, Jian-Xin Zhou, Ya-Jun Yin

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

The Phenomenon Of High Frequency Confinement On Tig Arc In Tig Arc Welding, Yunlong Chang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Hot Deformation Behavior And Hansel–Spittel Constitutive Model Of Cr5 Alloy For Heavy Backup Roll, Xuewen Chen, Xiang Ma, Huijun Zhou

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Design And Manufacturing Of Automotive Parts With Tailored Mechanical Properties, Lin Hua, Yanli Song, Yu Han, Yuhan Shen

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Numerical Simulation Of Material Flow During Fsw To Predict Defect Generation Based On Non-Uniform Tool–Material Contact Condition, Yu-Can Zhu, Gao-Qiang Chen, Shuai Zhang, Qi-Long Cheng, Qi-Long Cheng, Gong Zhang, Qing-Yu Shi

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Modeling And Simulation Of Dendrite And Porosity Evolution During Solidification In The Molten Pool Of Al–Cu Alloys, Cheng Gu, Yanhong Wei, Xiaohong Zhan

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Study On Growth Model Of Cellular Automata Method In Solidification Simulation, Zhao Guo, Jian-Xin Zhou, Ya-Jun Yin, Chang-Chang Liu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Fe Simulation For Accuracy Evolution And Control In Hot Forging Of Non-Circular Spur Bevel Gear, Wuhao Zhuang, Xinghui Han

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Design And Validation Of Parametric Modelling Platform Based On Abaqus, Weiwei Wang, Binbin Jia, Nan Zheng, Chen Zhao

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Calphad-Based Materials Genome And Its Applications To Additive Manufacturing, Wei Xiong

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Fine Element Simulation Of A Modified Fine-Blanking Process To Eliminate The Die-Roll Size, Lin Hua, Bo Tang, Yanxiong Liu, Huajie Mao

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Integration Of Advanced Simulation And Visualization For Material Processing, Chenn Zhou

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Recent Advances In Four-Dimensional Studies Of Advanced Materials And Processing, Jiawei Mi

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Flow Stress And Microstructure Models Of Alloys, Lars-Erik Lindgren

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Laser Assisted Manufacturing: A Comparison Of Mechanical Properties Between Lam And Conventional Manufacturing Techniques, William Blakeslee, Neil S. Bailey, Kyung-Min Hong, Shunyu Liu, Yung C. Shin

The Summer Undergraduate Research Fellowship (SURF) Symposium

Laser assisted manufacturing methods, such as direct metal deposition (DMD) and laser beam welding (LBW), are promising methods because of their higher precision and greater productivity when compared to traditional manufacturing methods. Because these methods are relatively new, the mechanical properties of samples produced by laser assisted manufacturing are not well understood. In this study the mechanical properties of samples produced by laser assisted manufacturing methods are analyzed and compared with data obtained from traditional manufacturing methods. The DMD process used Fe-TiC and Ti-TiC metal matrix composites, while LBW used AISI 304 stainless steel. The results vary widely with the …

Applications Of Additive Manufacturing Techniques In Making Energetic Materials, Peter A. Cattani, Trevor J. Fleck, Jeff F. Rhoads, Steven F. Son, I. Emre Gunduz

The Summer Undergraduate Research Fellowship (SURF) Symposium

Energetic materials are currently manufactured using methods such as casting, which can only produce certain geometries. Additive manufacturing enables more flexible fabrication and the potential for improved material consistency. Additive manufacturing has transformed many industries, but has only recently been applied to the manufacturing of energetic materials. This paper describes the development of two processes to apply additive manufacturing methods to energetic materials. Method one applies a fused deposition modelling approach (FDM). 5 µm aluminum powder and PVDF were mixed and made into filaments using a Filabot Original filament extruder. Energetic filaments were created composed of 90:10, 80:20, and 75:25 …

Laser-Assisted Microchanneling On Pmma Substrate Utilizing Two-Pass Fabrication Method, Sijie Zhang, Yung C. Shin

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microchannel is widely used in microfluidic devices for mixing, chemical reaction, detection, particle separation and etc. CO₂ laser-based microchanneling of PMMA as a low cost, rapid, noncontact fabrication method has attracted the attention of industry. However, the typical V-shape grooves fabricated by CO₂ laser microchanneling have limitations since the V-shape grooves will affect the flow behavior and heat transfer of the fluid, which are important to the performance of microfluidic devices. A two-pass fabrication method is proposed and investigated in this paper to improve the quality of the PMMA microchannel fabricated by CO₂ laser. It was found …

Development Of Distributed Off-Grid Renewable Energy System For Rural African Communities, Mateo Sebastian Guerrero, Menghong Feng

Engagement & Service-Learning Summit

Our Hybrid Energy System team is committed to develop low-cost renewable energy solutions to rural African communities where access to electricity from government grid is not available. According to a World Bank’s report, only 24% of sub-Saharan countries have access to electricity. Our team has been working with local partners to build renewable energy systems since 2008. From 2015 the team has been working on micro hydropower turbine and vertical-axis wind turbine with solar energy system combined. Our current efforts include a prototype design of a wind-solar system, using a new concept of vertical axis wind turbine to harvest wind …

Securemems: Selective Deposition Of Energetic Materials, Trevor J. Fleck, Josiah R. Thomas, Lillian F. Miles, Allison K. Murray, Zane A. Roberts, Raghav Ramachandran, I Emre Gunduz, Steven F. Son, George T. Chiu, Jeffrey F. Rhoads

The Summer Undergraduate Research Fellowship (SURF) Symposium

There exists a pressing operational need to secure and control access to high-valued electromechanical systems, and in some cases render them inoperable. Developing a reliable method for depositing energetic materials will allow for the near-seamless integration of electromechanical systems and energetic material, and, in turn, provide the pathway for security and selective destruction that is needed. In this work, piezoelectric inkjet printing was used to selectively deposit energetic materials. Nanothermites, comprising of nanoscale aluminum and nanoscale copper oxide suspended in dimethyl-formamide (DMF), were printed onto silicon wafers, which enabled both thermal and thrust measurements of the decomposing energetic material. Various …

Integrating Systems For Liquid/Substrate Characterization And Functional Printing, Jianyi Du, J. William Boley, Rebecca K. Kramer

The Summer Undergraduate Research Fellowship (SURF) Symposium

Gallium-Indium alloys are recently applied in fabricating soft devices, such as stretchable sensors, electric circuits, micro pumps and optics. Its printability demonstrates the possibility for a wide extension of the application. Current fabrication methods are inefficient when printing is most handled manually, and are highly dependent on material properties. There is need for a fast way to characterize material properties, and to functionally print the given shape on the substrate. This paper presents the construction of an efficiently integrated system with optical imaging and functional printing for Gallium-Indium alloys. The imaging section allows for characterization of material properties to fast …

Microstructure Development Of Granular System During Compaction, Chen Shang, Marcial Gonzalez

The Summer Undergraduate Research Fellowship (SURF) Symposium

Granular materials is the second most manipulated material in the industry today. They are easy to transport and more and more newly developed materials cannot stand the process of traditional casting, like energetic materials and bio-materials, but will survive the powder compaction process. Having a better understanding of the microstructure development of granular systems during compaction process, especially for particles that will heavily deform under loading, will give an insight of how to better process the powders to produce materials with overall better performance comparing to bulk materials. The main theory and mechanism applied are Hertz law and nonlocal contact …

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance J. Harper, William J. Hutzel, James C. Foreman, Aaron L. Adams, Athula Kulatunga

Purdue Polytechnic Masters Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Improving Manufacturing Processes Through Energy Monitoring, Andrew Grzelak

Purdue Polytechnic Masters Theses

Energy efficiency and sustainability are very popular topics in the current field of manufacturing. With the increase in use of automation technology as well as the recent growth in the area of energy management, there is much focus on the overall improvement of manufacturing processes. For this research a project was completed to create a system that could improve both process efficiency as well as decrease energy consumption. By taking a look at the machine level energy consumption of an automated piece of manufacturing equipment, by eliminating waste in process, both energy efficiency and operational efficiency can be improved.

Using …

Acoustic Emission Detection Of Metals And Alloys During Machining Operations, Jameson K. Nelson

Purdue Polytechnic Masters Theses

Nelson, Jameson K. M.S., Purdue University, May 2012. Acoustic Emission Detection of Metals and Alloys During Machining Operations. Major Professor: Rodney G. Handy.

Practical correlation between material deformation attributes and theoretical concepts of machining has proven difficult to attain. The purpose of this study was to further explore trends and relationships using acoustic emission detection of materials undergoing single-point lathe turning machine processes. The majority of machining experiments that incorporate acoustic emissions focuses on tool degradation for the purposes of optimizing consumables required to manufacture mechanical devices. Experiments were implemented varying recording location, mechanical barrier condition, and machine parameters. The …

Automating The Fret Slotting Process Using A Plc Controlled 1.5 Axis Mill, James Stratton

Purdue Polytechnic Masters Theses

Stratton, James A. M.S., Purdue University, August 2011. Automating the Fret Slotting Process Using a PLC Controlled 1.5 Axis CNC Mill. Major Professor: Richard Mark French.

Can automation assist small job shops and hobbyists in the production of stringed instruments? This research set out to answer the question using a quantitative approach to determine if an economical CNC machine could be produced in such a fashion as to seamlessly join the workshop as an affordable, yet precise instrument to aid in the production of stringed instruments. The key was to incorporate common industrial automation equipment into the operation of the …

Mechatronics Application To Solar Tracking, Danny L. Rodriguez Jr

Purdue Polytechnic Directed Projects

The purpose of this was to design and implement a two-axis solar tracking system utilizing the National Instruments C-Rio real time controller. In order to accomplish this a prototype was modeled in CAD. This prototype used two 12 V DC motors to change a solar panel's rotation and tilt based on feedback data from three cadmium sulfide photoresistors. This configuration was chosen for its ability to create both a left-right rotational and an up/down tilt differential. In Addition this approach uses National Instruments Labview to control a solar tracking system. Using Labview add uniqueness to this project by adding a …