Mechanical Engineering Commons^™

Comparison Of Injection Molded Abs Using Conventional Steel And Novel Composite-Based Additively Manufactured Mold Plates, John Mitchell

NASA-Missouri Space Grant Consortium

Polymer injection molding processes have been used for over 100 years to create high-volume parts quickly and efficiently. Injection molding uses mold plates that are traditionally made of very hard tool steels, such as P20 steel, which is extremely heavy and has very long lead times to build new molds. In this study, composite-based additive manufacturing (CBAM) was used to create mold plates using long-fiber carbon fiber and polyether ether ketone (PEEK). These mold plates were installed in an injection molding machine, and rectangular flat plates were produced using Lustran 348 acrylonitrile butadiene styrene (ABS). Tensile testing was performed on …

Multi-Disciplinary Analysis Surrogate Based On Twin-Generator Generative Adversarial Networks For Electric Drone, Samuel Sisk

NASA-Missouri Space Grant Consortium

Multi-Disciplinary Analysis and Optimization (MDAO) plays an important role in the future of aviation, especially relating to Urban Air Mobility (UAM). MDAO for UAM effectively quantifies and maximizes system performance and safety while minimizing cost or consumption. Electric drone takeoff trajectory design aims to minimize energy consumption while fulfilling acceleration and other constraints to keep passengers comfortable. Conventional simulation-based MDAO is computationally expensive due to repeatedly evaluating physics-based models while naïvely constructing machine learning predictive models, also known as surrogate models, do not scale well with large-scale problems due to the “curse of dimensionality”. A twin-generator generative adversarial networks (Twin-GAN) …

Lunar In-Situ Aluminum Production Through Molten Salt Electrolysis (Lisap-Mse), Jacob Ortega, Jeffrey D. Smith, Fateme Rezaei, David Bayless, William P. Schonberg, Daniel S. Stutts, Daoru Frank Han

NASA-Missouri Space Grant Consortium

The goal of Artemis is to establish a sustained presence on the Moon. To achieve so, numerous resources are necessary. The Moon contains several essential elements needed to sustain human presence. Most of those elements are trapped in the form of minerals. To refine those minerals into useful materials, reduction methods are needed. Most reduction methods on Earth require large amounts of mass and power which is unrealistic for early stages of building a lunar base. To solve this problem, we are developing a concept of Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE).

The LISAP-MSE project, if successful, …

Progress In Optimization Of Electrostatic Sieve Concept For Transport Of Lunar Regolith Using A Genetic Algorithm, Easton Ingram

NASA-Missouri Space Grant Consortium

A method for optimizing electrostatic dust transport systems using a genetic algorithm is in development. Applications to electrostatic sieving are discussed for use on the lunar surface. This simulation will allow for rapid development, testing, and optimization of electrostatic particle transport designs with large search spaces. Current progress and ongoing work for the simulation is reviewed.

Supersonic Wind Tunnel Improvement For Advanced Laser-Based Non-Intrusive Diagnostics, Joshua Gary

NASA-Missouri Space Grant Consortium

This work presents an approach to the design, and theoretical application, of a new test section for the Missouri S&T Supersonic Wind Tunnel to be used with advanced laserbased non-intrusive diagnostics. Supersonic wind tunnel test sections present multiple challenges. They need to ensure proper flow by avoiding jet-flow interactions and ensuring started conditions; they need to withstand large pressure loads in the case of tunnel unstart; they need to provide easy optical access for advanced diagnostics; they need to be modular and adaptable for different experiments. This work presents detailed analytical and numerical analyses of the mechanical loads. Based on …

Experimental And Numerical Studies Of Slurry-Based Coextrusion Deposition Of Continuous Carbon Fiber Micro-Batteries To Additively Manufacture 3d Structural Battery Composites, Aditya R. Thakur, Xiangyang Dong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Carbon Fiber Structural Battery Composites Have Recently Attracted Growing Interests Due to their Potentials of Simultaneously Carrying Mechanical Loads and Storing Electrical Energy for Lightweight Application. in This Study, We Present a Slurry-Based Coextrusion Deposition Method to Additively Manufacture 3D Structural Battery Composites from Carbon Fiber Micro-Batteries. Cathode Slurry is Coextruded Together with Solid Polymer Electrolyte-Coated Carbon Fibers in a Single Deposition. a Network of Carbon Fiber Micro-Batteries is Achieved within the Fabricated Structural Battery Composites. Electrochemical Tests Show a Stable Charge-Discharge Performance Up to 100 Cycles. the Rheological Behavior of the Cathode Slurry is Found to Govern the Coextrusion …

Sharprazor: Automatic Removal Of Hair And Ruler Marks From Dermoscopy Images, Reda Kasmi, Jason Hagerty, Reagan Harris Young, Norsang Lama, Januka Nepal, Jessica Miinch, William V. Stoecker, R. Joe Stanley

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Background: The removal of hair and ruler marks is critical in handcrafted image analysis of dermoscopic skin lesions. No other dermoscopic artifacts cause more problems in segmentation and structure detection. Purpose: The aim of the work is to detect both white and black hair, artifacts and finally inpaint correctly the image. Method: We introduce a new algorithm: SharpRazor, to detect hair and ruler marks and remove them from the image. Our multiple-filter approach detects hairs of varying widths within varying backgrounds, while avoiding detection of vessels and bubbles. The proposed algorithm utilizes grayscale plane modification, hair enhancement, segmentation using tri-directional …

Advanced Ensemble Modeling Method For Space Object State Prediction Accounting For Uncertainty In Atmospheric Density, Smriti Nandan Paul, Richard J. Licata, Piyush M. Mehta

Mechanical and Aerospace Engineering Faculty Research & Creative Works

For objects in the low Earth orbit region, uncertainty in atmospheric density estimation is an important source of orbit prediction error, which is critical for space traffic management activities such as the satellite conjunction analysis. This paper investigates the evolution of orbit error distribution in the presence of atmospheric density uncertainties, which are modeled using probabilistic machine learning techniques. The recently proposed "HASDM-ML," "CHAMP-ML," and "MSIS-UQ" machine learning models for density estimation (Licata and Mehta, 2022b; Licata et al., 2022b) are used in this work. The investigation is convoluted because of the spatial and temporal correlation of the atmospheric density …

Decomposition Of The Skin-Friction Coefficient Of Compressible Boundary Layers, Dongdong Xu, Pierre Ricco, Lian Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We derive an integral formula for the skin-friction coefficient of compressible boundary layers by extending the formula of Elnahhas and Johnson ["On the enhancement of boundary layer skin friction by turbulence: An angular momentum approach, "J. Fluid Mech. 940, A36 (2022)] for incompressible boundary layers. The skin-friction coefficient is decomposed into the sum of the contributions of the laminar coefficient, the change of the dynamic viscosity with the temperature, the Favre-Reynolds stresses, and the mean flow. This decomposition is applied to numerical data for laminar and turbulent boundary layers, and the role of each term on the wall-shear stress is …

Simulation Of Natural Tornado Genesis And Evolution From An Initial Instability Profile, Kakkattukuzhy M. Issac

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A likely mechanism for the little-understood tornado genesis is proposed and its numerical implementation is presented. The Burgers-Rott vortex with its axis in the vertical direction is introduced as an instability mechanism, and the flow field then evolves under the influence of the atmospheric pressure, temperature and density variations with altitude. Buoyancy effects are implemented using the Boussinesq model. Results are presented and discussed for a set of conditions including mesh type and size, different turbulence models, and a few different boundary conditions. Post-processed results of the transient simulations including animations contain a wealth of information to help analyze tornado …

Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In This Work, a Ni-Alloy Deloro-22 Was Laser-Deposited on a Ti–6Al–4V Bar Substrate with Multiple Sets of Laser Processing Parameters. the Purpose Was to Apply Laser Surface Modification to Synthesize Different Combinations of Ductile TiNi and Hard Ti₂Ni Intermetallic Phases on the Surface of Ti–6Al–4V in Order to Obtain Adjustable Surface Properties. Scanning Electron Microscopy, Energy Dispersion Spectroscopy, and X-Ray Diffraction Were Applied to Reveal the Deposited Surface Microstructure and Phase. the Effect of Processing Parameters on the Resultant Compositions of TiNi and Ti₂Ni Was Discussed. the Hardness of the Deposition Was Evaluated, and Comparisons with …

Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Solidification Processing of Alloys Enables the Formation of Exotic Nonequilibrium Microstructures. However, the Interrelationship between the Processing Parameters and the Resulting Microstructure is Yet to Be Fully Understood. in Melt Spinning (MS) and Additive Manufacturing (AM) of Rapidly Solidified Alloys, Opposite Microstructure Development Sequences Were Observed. a Fine-To-Coarse Microstructural Transition is Typically Observed in Melt-Spun Ribbons, Whereas Melt Pools in AM Exhibit a Coarse-To-Fine Transition. in This Paper, the Microstructural Evolutions during These Two Processes Are Investigated using Phase-Field Modeling. the Variation of All Key Variables of the Solid-Liquid Interface (Temperature, Composition, and Velocity) throughout the Entire Rapid Solidification …

Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A New Class of Potentially Implantable Solid-State Sensors is Demonstrated Utilizing Biodegradable Glass as the Main Structural Material. the Device Behavior is Manipulated Via Chemical Decomposition, and Then Physically Disintegrated in a Controlled Manner. It is based on the Capacitive Sensing Mechanism, Comprising an Elastic Insulator between Two Borate-Rich Glass Substrates. This Mesoscale Pressure Sensor is Characterized by a Range of Pressure of Up to 14 MPa in a Phosphate Buffer Solution Environment. the Sensor Exhibits Good Sensitivity and Reversibility Responding to Compressive Pressures and Remains Fully Functional Before a Desired, Sudden Failure Caused by Dissolution. the Operational Lifetime Can …

Performance Evaluation Of Composite Sandwich Structures With Additively Manufactured Aluminum Honeycomb Cores With Increased Bonding Surface Area, M. Rangapuram, S. K. Dasari, Joseph William Newkirk, K. Chandrashekhara, H. Misak, P. R. Toivonen, D. Klenosky, T. Unruh, J. Sam

Materials Science and Engineering Faculty Research & Creative Works

Modern aerostructures, including wings and fuselages, increasingly feature sandwich structures due to their high-energy absorption, low weight, and high flexural stiffness. The face sheet of these sandwich structures are typically thin composite laminates with interior honeycombs made of Nomex or aluminum. Standard cores are structurally efficient, but their design cannot be varied throughout the structure. With additive manufacturing (AM) technology, these core geometries can be altered to meet the design requirements that are not met in standard honeycomb cores. This study used a modified aluminum honeycomb core, with increased surface area on the top and bottom, as the core material …

Oxidation Layer Formation On Aluminum Substrates With Surface Defects Using Molecular Dynamics Simulation, Emmanuel Olugbade, Hiep Pham, Yuchu He, Haicheng Zhou, Chulsoon Hwang, Jonghyun Park

Electrical and Computer Engineering Faculty Research & Creative Works

Aluminum Oxide Layer Affects the Integrity of Electrical Contact and Can Contribute Adversely to Passive Intermodulation (PIM) Behavior in Radio Frequency (RF) Devices, necessitating a Need for Understanding its Formation Mechanism and Realistic Estimation of its Thickness. using ReaxFF Molecular Dynamics Simulation Technique, This Study Investigated the Impact of Surface Defects on Aluminum Oxide Layer Formation. Results Reveal that Crystallographic Orientation Did Not Affect the Kinetics of Oxidation Process of Aluminum. However, the Reaction Kinetics Increased Significantly with Surface Inhomogeneities Such as Cracks, Scratches, and Grain Boundaries. a Non-Uniform Oxide Layer with Thickness Variation in the Range of 72-77% Was …

Experimental Approach For Development Of A Powder Spreading Metric In Additive Manufacturing, M. Hossein Sehhat, Austin T. Sutton, Zane Yates, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Powder Spreading is a Vital Step of Powder-Based Additive Manufacturing (AM) Processes. the Quality of Spread Powder Can Considerably Influence the Properties of Fabricated Parts. Poorly Packed Powder Beds with High Surface Roughness Result in Printed Part Layers with Large Porosity and Low Dimensional Accuracy, Leading to Poor Mechanical Properties. Therefore, the Powder Spread ability and its Dependence on Process Parameters and Powder Characteristics Should Be Quantified to Improve the Efficiency of Powder-Based AM Methods. This Study Proposes a Novel Dimensionless Powder Spread Ability Metric that Can Be Commonly Used in Different Powder-Based AM Processes. the Quality of Spread …

Experimental Study For Improving The Productivity Of Laser Foil Printing, Tunay Turk, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This Study Aims to Improve the Productivity of Laser Foil Printing (LFP), Which is a Foil-Based Metal Additive Manufacturing (AM) Process. LFP Uses a Dual-Laser System to Fabricate a 3-Dimensional Part in a Layered Fashion by Performing Four Steps in Each Layer: Spot Welding, Pattern Welding, Contour Cutting, and Edge Polishing, All of Which Performed by Use of Lasers. We Experimentally Examined the Welding and Polishing Steps in This Study to Enhance LFP Productivity. the Jump Speed, Dwelling Duration, and Weld Path of Spot Welding and the Line Welding Speed and Wait Time between Weld Lines of Pattern Welding Are …

Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank W. Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanostructured Steels Are Expected to Have Enhanced Irradiation Tolerance and Improved Strength. However, They Suffer from Poor Microstructural Stability at Elevated Temperatures. in This Study, Fe–21Cr–5Al–0.026C (Wt%) Kanthal D (KD) Alloy Belonging to a Class of (FeCrAl) Alloys Considered for Accident-Tolerant Fuel Cladding in Light-Water Reactors is Nanostructured using Two Severe Plastic Deformation Techniques of Equal-Channel Angular Pressing (ECAP) and High-Pressure Torsion (HPT), and their Thermal Stability between 500–700 °C is Studied and Compared. ECAP KD is Found to Be Thermally Stable Up to 500 °C, Whereas HPT KD is Unstable at 500 °C. Microstructural Characterization Reveals that ECAP KD …

Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank W. Liou, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Refractory Multi-Principal Element Alloys (RMPEAs), HfNbTaTiZr, (HfNbTaTiZr)₉Cr, and (HfNbTaTiZr)₉Al, Were Manufactured using Vacuum Arc Melting Followed by Laser Remelting to Mimic Additive Manufacturing. the Microhardness of the As-Cast HfNbTaTiZr, (HfNbTaTiZr)₉Cr, and (HfNbTaTiZr)₉Al Samples after Arc Melting Was Measured as 6.20, 7.63, and 6.89 Gpa, respectively. after Laser Remelting and Re-Solidification, the Hardness Increased by ~ 30% for Each Composition; the Hardest Was (HfNbTaTiZr)₉Cr Measured at 9.60 GPa, While the Softest Was HfNbTaTiZr with a Hardness of 8.42 GPa, Which Was Still Harder Compared to All the Other Samples. the Addition …

Application Of A Variable Path Length Repetitive Process Control For Direct Energy Deposition Of Thin-Walled Structures, Elias B. Snider, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct Energy Deposition (DED) Additive Manufacturing is Well Suited to Fabricating Large Thin-Walled Metal Structures Such as Rocket Nozzles but Suffers from Layer-To-Layer Defect Propagation. Propagating Defects May Exhibit as Slumping or a Ripple in Bead Geometry. Recent Works Have Used Repetitive Process Control (RPC) Methods for Additive Manufacturing to Stabilize the Layer-Wise Defect Propagation, But These Methods Require Repetition of the Same Path. However, Typical Thin-Wall DED Applications, Sometimes Referred to as Vase Structures, Have Changing Paths with Each Layer Such as Expanding or Contracting Diameters and Changing Profiles. This Paper Presents an Extension to Optimal RPC that Uses …

Microstructure And Residual Stress In Functionally Graded 316l Stainless Steel/Inconel 625 Alloys Fabricated By Direct Energy Deposition, Xinchang Zhang, Liang Wang, Frank W. Liou, Yang Ren, Cheng Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally graded materials (FGMs) provide a unique solution to combine distinct properties within a single component to enhance its overall performance. Understanding the microstructure and residual stress distribution is particularly important as the material dissimilarity in FGMs can result in high residual stress that affects the mechanical integrity of structural components. This work aims to study the microstructure and residual stress of additively manufactured FGMs and the effects of isothermal annealing. In this study, 316L stainless steel/Inconel 625 FGMs were built by direct energy deposition and characterized by optical and electron microscopy as well as synchrotron-based X-ray diffraction. Our study …

3d-Printed Hydrogels Dressings With Bioactive Borate Glass For Continuous Hydration And Treatment Of Second-Degree Burns, Fateme Fayyazbakhsh, Michael J. Khayat, Candy Sadler, Delbert Day, Yue-Wern Huang, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Recent advances in additive manufacturing have led to the development of innovative solutions for tissue regeneration. Hydrogel materials have gained significant attention for burn wound treatment in clinical practice among various advanced dressings due to their soothing and moisturizing activity. However, prolonged healing, pain, and traumatic removal due to the lack of long-term wound hydration are some of the challenges in the treatment of second-degree burn wounds. In this study, 3D-printed dressings were fabricated using gelatin, alginate, and bioactive borate glass (BBG) using an extrusion-based bioprinter. After ionic crosslinking, the 3D-printed dressings were characterized for mechanical properties, degradation rate, hydration …

Fine-Grained Activity Classification In Assembly Based On Multi-Visual Modalities, Haodong Chen, Niloofar Zendehdel, Ming-Chuan Leu, Zhaozheng Yin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Assembly activity recognition and prediction help to improve productivity, quality control, and safety measures in smart factories. This study aims to sense, recognize, and predict a worker's continuous fine-grained assembly activities in a manufacturing platform. We propose a two-stage network for workers' fine-grained activity classification by leveraging scene-level and temporal-level activity features. The first stage is a feature awareness block that extracts scene-level features from multi-visual modalities, including red, green blue (RGB) and hand skeleton frames. We use the transfer learning method in the first stage and compare three different pre-trained feature extraction models. Then, we transmit the feature information …

Nanobubble-Induced Aggregation Of Ultrafine Particles: A Molecular Dynamics Study, Eric Bird, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanobubble-induced aggregation (NBIA) of fine and ultrafine particles in liquid is a promising method for enhancing floatation rates in mineral processing, cleaning contaminants from water, and reviving marine ecosystems. Although the current experimental techniques can measure the nanobubble capillary force between two surfaces with controlled approach speed, they are not capable of imaging NBIA dynamics of fine/ultrafine particles by real-time observation with nanoscale spatial resolution. In this work, we use molecular dynamics (MD) simulations to study dynamics of NBIA of Ag particles in a Lennard-Jones fluid system. The molecular-level modeling allows us to study microscopic details of NBIA dynamics that …

Additively Manufactured Carbon Fiber- Reinforced Thermoplastic Composite Mold Plates For Injection Molding Process, C. Bivens, A. Wood, D. Ruble, M. Rangapuram, S. K. Dasari, K. Chandrashekhara, J. Degrange

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Polymer injection molding processes have been used to create high-volume parts quickly and efficiently. Injection molding uses mold plates that are traditionally made of very hard tool steels, such as P20 steel, which is extremely heavy and has very long lead times to build new molds. In this study, composite-based additive manufacturing (CBAM) was used to create mold plates using long-fiber carbon fiber and polyether ether ketone (PEEK). These mold plates were installed in an injection molding machine, and rectangular flat plates were produced using Lustran 348 acrylonitrile butadiene styrene (ABS). Tensile and flexural testing was performed on these parts …

Static I-V Based Pim Evaluation For Spring And Fabric-Over-Foam Contacts, Kalkidan W. Anjajo, Yang Xu, Shengxuan Xia, Yuchu He, Haicheng Zhou, Hanfeng Wang, Jonghyun Park, Chulsoon Hwang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spring Clips and Fabric-Over-Foams (FOFs) Are Widely Used in Mobile Devices for Electrical Connection Purposes. However, the Imperfect Metallic Connections Tend to Induce Passive Intermodulation (PIM), Resulting in a Receiver Sensitivity Degradation, Known as RP Desensitization. Due to the Complexity of the PIM Characterization, there is Not Yet a Way to Evaluate PIM Performance using a Simple Setup for Environments Like Factories. in This Paper, a Current-Voltage (I-V) Behavior-Based PIM Evaluation Method is Proposed and Validated with Various Metallic Contacts and Contact Forces. the Test Results Demonstrated the Feasibility of the PIM Performance Evaluation based on the Measured Static I-V …

Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …

Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …

Aircraft Engine Particulate Matter Emissions From Sustainable Aviation Fuels: Results From Ground-Based Measurements During The Nasa/Dlr Campaign Eclif2/Nd-Max, Tobias Schripp, Bruce E. Anderson, Uwe Bauder, Bastian Rauch, Joel C. Corbin, Greg J. Smallwood, Prem Lobo, Ewan C. Crosbie, Michael A. Shook, Richard C. Miake-Lye, Zhenhong Yu, Andrew Freedman, Philip D. Whitefield, Claire E. Robinson

Chemistry Faculty Research & Creative Works

The use of alternative jet fuels by commercial aviation has increased substantially in recent years. Beside the reduction of carbon dioxide emission, the use of sustainable aviation fuels (SAF) may have a positive impact on the reduction of particulate emissions. This study summarizes the results from a ground-based measurement activity conducted in January 2018 as part of the ECLIF2/ND-MAX campaign in Ramstein, Germany. Two fossil reference kerosenes and three different blends with the renewable fuel component HEFA-SPK (Hydroprocessed Esters and Fatty Acids Synthetic Paraffinic Kerosene) were burned in an A320 with V2527-A5 engines to investigate the effect of fuel naphthalene/aromatic …

Enabling Ultrathick Electrodes Via A Microcasting Process For High Energy And Power Density Lithium-Ion Batteries, Tazdik Patwary Plateau, Hiep Pham, Yaqi Zhu, Ming-Chuan Leu, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thickening electrodes is one effective approach to increase active material content for higher energy and low-cost lithium-ion batteries, but limits in charge transport and huge mechanical stress generation result in poor performance and eventual cell failure. This paper reports a new electrode fabrication process, referred to as µ-casting, enabling ultrathick electrodes that address the trade-off between specific capacity and areal/volumetric capacity. The proposed µ-casting is based on a patterned blade, enabling facile fabrication of 3D electrode structures. The study reveals the governing properties of µ-casted ultrathick electrodes and how this simultaneously improves battery energy/power performance. The process facilitates a short …