Mechanical Engineering Commons^™

Rectangular Bursting Energy Absorber, John D. Reid, John R. Rohde, Dean L. Sicking

Department of Mechanical and Materials Engineering: Faculty Publications

A bursting energy absorber System having an impact head, and energy absorption mechanism. The energy absorbing mechanism has a generally rectangular mandrel for rupturing cooperating thin-walled generally rectangular tubes in a controlled rupture to absorb impact forces for a colliding vehicle. A frame may be used to mount the System to a truck, trailer, guardrail, median barrier end treatment, or a crash cushion. Stress concetrators such as saw cuts or scoring may be incorporated into the absorption tubes to selectively control rupturing and energy dissipation. The mandrels may be tapered, rectangulary shaped with beveled edges to reduce frictional forces along …

In Situ Corrosion Studies On The Battleship Uss Arizona, John D. Makinson, James D. Carr, Matthew A. Russell, David L. Conlin, Larry E. Murphy

Department of Mechanical and Materials Engineering: Faculty Publications

U.S. National Park Service Submerged Resources Center archaeologists and University of Nebraska-Lincoln metallurgists are assessing hull corrosion by drilling through accumulated concretions and measuring pH and corrosion potentials. Concretion samples are being analyzed to determine the role of microbes in the corrosion process, identify chemical species, and measure electrical and physical properties. The lowest values of pH and E corr occur at the metal/concretion interface. Analysis suggests a variable corrosion rate supported by hydrogen discharge and/or oxygen reduction inside the concretion.

Effects Of Shot-Peening On High Cycle Fretting Fatigue Behavior Of Ti-6al-4v, Halil I. Yuksel

Theses and Dissertations

Effects of Shot-peening on High Cycle Fretting Fatigue behavior of Ti-6Al-4V were investigated. Experiments were performed with 6.35 mm thick specimens which provided S/N curves. After the tests, it was observed that the specimens failed near the trailing edge of contact. Scanning Electron Microscopy showed that cracks initiated on the contact surface for 6.35 mm, and at the depth of specimen ranging from 200 to 300 microns for 3.81 mm thick specimens. Initial crack orientation was around 37 and 42 degrees respectively for 6.35 and 3.81 mm thicknesses. Finite Element Analysis (FEA) was conducted, and using FEA results, Smith-Watson-Topper, Findley, …

Examination Of Contact Width On Fretting Fatigue, Russell S. Magaziner

Theses and Dissertations

The primary goal of this study was to find the effects on the fretting fatigue life when systematically holding the fretting fatigue variables, peak contact pressure, maximum/minimum nominal bulk stress, and the ratio of shear traction to pressure force constant while varying the contact semi-width through changes in pad radius and normal load. Experimental tests were performed on a test setup capable of independent pad displacement. Analytical and finite element simulations of the different experimental tests were performed. The local mechanistic parameters were inspected. Five different critical plane based fatigue predictive parameters lacked effectiveness in predicting changes in life with …

Prediction Of Soakout Time Using Analytical Models, B. Chakravarthy, H. P. Cherukuri, R. G. Wilhelm

Department of Mechanical and Materials Engineering: Faculty Publications

In precision manufacturing enterprises, machine parts at nonstandard temperatures are often soaked to standard temperature prior to making any dimensional measurements. The soakout times are usually determined using lumped heat-transfer models where the part temperatures are assumed to be uniform. This article discusses conditions under which lumped model assumptions are valid by comparing lumped analyses for various shapes and materials with the more general finite element results. In addition, the effect of ambient temperature cycling on part response is also studied.

Hybrid Transient-Parametric Method And System To Distinguish And Analyze Sources Of Acoustic Emission For Nondestructive Inspection And Structural, Health Monitoring, Yuris Dzenis

Department of Mechanical and Materials Engineering: Faculty Publications

A nondestructive evaluation (NDE) technique for inspecting or health monitoring of Structures and/or Specimens by analyzing acoustic emission (AE) signals emitted by the Structures and/or specimens. The method and System ana lyzes acoustic emission (AE) signals emitted by structures and/or Specimens. AE Signals emitted by the Structures and/or Specimens are parametrically filtered as a function of parametric filters corresponding to characteristic waveforms of transient AE classes of predefined AE signals. In para metric analysis, the filtering may be pre- or post-recording. In transient AE analysis, the filtering may be prior to transient recording of the transient signals.

Crash Attenuation System, John D. Reid, John R. Rohde, Dean L. Sicking

Department of Mechanical and Materials Engineering: Faculty Publications

A crash attenuation system having an impact head, and energy absorption mechanism. The energy absorbing mechanism has a mandrel for rupturing thin-walled tubes in a controlled rupture to absorb impact forces from a colliding vehicle. A frame may be used to mount the system to a truck, trailer, guardrail, median barrier end treatment, or a crash cushion. Stress concentrators may be incorporated into the tubes and the mandrels to selectively control rupturing and energy dissipation.

Delamination Resistant Composites Prepared By Small Diameter Fiber Reinforcement At Ply Interfaces, Youris A. Dzenis, Darrell H. Reneker

Department of Mechanical and Materials Engineering: Faculty Publications

A fiber reinforced composite material comprising a resin matrix and primary reinforcement fibers and further comprising secondary, smaller diameter, reinforcement fibers at one or more ply interfaces, or portion thereof, provides improved interlaminar toughness, strength, and delamination resistance and without substantial increase in weight. In one embodiment, the small fibers are attached to one side of a conventional prepreg prior to lamination. The small fibers are flexible and are expected to conform to the shape and distribution of the primary reinforcing fibers at the interface.

Energy Absorbing Breakaway Steel Guardrail Post, John R. Rohde, John D. Reid, Dean L. Sicking

Department of Mechanical and Materials Engineering: Faculty Publications

An improved breakaway steel guardrail post for use in dissipation of impact energy upon impact of the post having an upper post member and a lower post member, a connecting joint, and a mechanism connected to the upper and lower post members for controlling the energy dissipation of the guardrail post about the connecting joint at a predetermined rate. A first embodiment utilizes a cable restraint lopped through openings in he guardrail posts. Other embodiments included straps and fasteners disigned to distort or fail at predetermined rates or strengths and combinations thereof.

Controlled Buckling Breakaway Cable Terminal, John D. Reid, John R. Rohde, Dean L. Sicking

Department of Mechanical and Materials Engineering: Faculty Publications

A crash attenuation apparatus for use with a guardrail system having rail posts and rail elements. An impact head has a buffer nose section and a rail post breaking beam system. The post breaking beam system has upper and lower breaking beams attached to the head. A guide tube is attached to the side of the head. A strut member extends from a first attachment point on the rail element to a second point downstream. Upon impact by a vehicle, the head breaks the first rail post, before impacting the strut and buckling the rail element downstream.

Task Specific Uncertainty In Coordinate Measurement, R. G. Wilhelm, R. Hocken, H. Schwenke

Department of Mechanical and Materials Engineering: Faculty Publications

Task specific uncertainty is the measurement uncertainty associated with the measurement of a specific feature using a specific measurement plan. This paper surveys techniques developed to model and estimate task specific uncertainty for coordinate measuring systems, primarily coordinate measuring machines using contacting probes. Sources of uncertainty are also reviewed.

Modeling The Effect Of Plasticizer On The Viscoelastic Response Of Crosslinked Polymers Using The Tube-Junction Model, P. P. Simon, Harry J. Ploehn

Faculty Publications

Plasticizers modify the mechanical properties of polymericmaterials. The effects of plasticizers on glass transition temperatures can be most clearly observed in isochronal temperature sweep profiles of viscoelastic dynamic moduli. However, no simple mathematical models of plasticization are available to those who wish to design and employ plasticized materials in specific applications. We extend a phenomenological, molecular-level model (known as the tube–junction model) for crosslinked polymers to describe the effect of plasticizers on dynamic moduli. We show that the increase in free volume fraction due to the presence of the plasticizer can account for the shift in the glass transition in …

Matrix Structural Analysis, 2nd Edition, William Mcguire, Richard H. Gallagher, Ronald D. Ziemian

Faculty Books

The aims of the first edition of Matrix Structural Analysis were to place proper emphasis on the methods of matrix structural analysis used in practice and to lay the groundwork for more advanced subject matter. This extensively revised Second Edition accounts for changes in practice that have taken place in the intervening twenty years. It incorporates advances in the science and art of analysis that are suitable for application now, and will be of increasing importance in the years ahead. It is written to meet the needs of both the present and the coming generation of structural engineers.

KEY FEATURES …

Breakaway Steel Guardrail Post, Dean L. Sicking, John D. Reid, John R. Rohde

Department of Mechanical and Materials Engineering: Faculty Publications

A breakaway guardrail post includes upper and lower post sections spaced apart but connected by a breakaway joint. The joint is attached at one end to the upper post by a first fastener set and connected at a second end by a second fasteners set. Upon impact forces being applied to the upper post section, the first fastener fails and the upper post section rotates downwardly.

Foundation Sleeve For A Guardrail System, Dean L. Sicking, John D. Reid, John R. Rohde

Department of Mechanical and Materials Engineering: Faculty Publications

A highway guardrail terminal system having horizontally extending guardrail elements mounted on a plurality of posts. Foundation sleeves having an elongated slit along one side retain and support appropriate guardrail posts. A plurality of stiffing ribs extend across the slit at a distal portion of the tube. The sleeves enable a safer and faster removal of broken guardrail posts after vehicular impact.

Adaptive Sampling For Coordinate Metrology, Robert Edgeworth, Robert G. Wilhelm

Department of Mechanical and Materials Engineering: Faculty Publications

An iterative sampling process for dimensional measurement is presented. The strategy is based upon the use of surface normal measurement data to develop an interpolating curve between sample points. The interpolant is used to select subsequent measurement targets iteratively. The process is repeated until the measurement converges to a complete and accurate evaluation of the surface. The required sample size is proportional to part quality. The most accurate parts will require the least sample points; whereas, lower quality parts will require a greater number of total samples. The method is particularly applicable to measurement of complex surfaces with coordinate measuring …

Triangulation Rangefinder And Sight Positioning System, Jeffrey Hargrove, William G. Wickham, John E. Briggs

Mechanical Engineering Patents

A rangefinder includes an angle sensitive transducer and a programmed data processor to calculate the distance to a target. In one embodiment, the rangefinder also includes a point-to-point measuring device. Another embodiment provides a linear actuator to selectively move a sight indicator vertically. A yet additional embodiment includes a liquid crystal display which displays information to the user.

Processing Of Hydroxylapatite Coatings On Titanium Alloy Bone Prostheses, Michael A. Nastasi, Timothy E. Levine, James W. Mayer, Vincent B. Pizziconi

Department of Mechanical and Materials Engineering: Faculty Publications

Processing of hydroxylapatite Sol-gel films on titanium alloy bone prostheses. A method utilizing non-line-of-Sight ion beam implantation and/or rapid thermal processing to provide improved bonding of layers of hydroxylapatite to titanium alloy Substrates while encouraging bone ingrowth into the hydroxylapatite layers located away from the substrate, is described for the fabrication of prostheses. The first layer of hydroxylapatite is mixed into the Substrate by the ions or rapidly thermally annealed, while Subsequent layers are heat treated or densified using ion implantation to form layers of decreasing density and larger crystallization, with the outermost layers being Suitable for bone ingrowth.

Part Form Errors Predicted From Machine Tool Performance Measurements, R. G. Wilhelm, N. Srinivasan, F. Farabaugh, R. Hocken

Department of Mechanical and Materials Engineering: Faculty Publications

Machine tool performance testing, as defined by IS0 230 and ANSI B5.54 has been successfully used to maintain and improve the accuracy and repeatability of production-level machine tools. In this study, a controlled series of experiments have been used to test the efficacy of these performance tests in the prediction of part form errors. Results are shown for flatness, squareness, position, and profile tolerances. The experimental results suggest that standard machine tool performance tests can also be used to predict the “best-case” tolerances that can be achieved for particular part features.

Molecular-Level Modeling Of The Viscoelasticity Of Crosslinked Polymers: Effect Of Time And Temperature, P. P. Simon, Harry J. Ploehn

Faculty Publications

We present a new molecular-level picture of chain dynamics for describing the viscoelasticity of crosslinked polymers. The associated mathematical model consists of a time-dependent momentum balance on a representative polymer segment in the crosslinked network, plus phenomenological expressions for forces acting on the segments. These include a cohesive force that accounts for intermolecular attraction, an entropic force describing the thermodynamics governing chain conformations, and a frictional force that captures the temperature dependence of relative chain motion. We treat the case of oscillatory uniaxial deformation. Solution of the model equations in the frequency domain yields the dynamic moduli as functions of …

Process For The Formation Of Wear- And Scuff-Resistant Carbon Coatings, Gerard W. Malaczynski, Xiaohong Qiu, Joseph V. Mantese, Alaa A. Elmoursi, Aboud H. Hamdi, Blake P. Wood, Kevin C. Walter, Michael Nastasi

Department of Mechanical and Materials Engineering: Faculty Publications

A process for forming an adherent diamond-like carbon coating on a workpiece of suitable material such as an aluminum alloy is disclosed. The workpiece is successively immersed in different plasma atmospheres and subjected to short duration, high voltage, negative electrical potential pulses or constant negative electrical potentials or the like so as to clean the surface of oxygen atoms, implant carbon atoms into the surface of the alloy to form carbide com pounds while codepositing a carbonaceous layer on the surface, bombard and remove the carbonaceous layer, and to thereafter deposit a generally amorphous hydrogen-containing carbon layer on the surface …

Method Of Making Quasicrystal Alloy Powder, Protectivecoatings And Articles, Jeffrey E. Shield, Alan I. Goldman, Iver E. Anderson, Timothy W. Ellis, R. William Mccallum, Daniel J. Sordelet

Department of Mechanical and Materials Engineering: Faculty Publications

A method of making quasicrystalline alloy particulates wherein an alloy is superheated and the meltis atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture.

Automating Tolerance Synthesis: A Framework And Tools, Stephen C.-Y. Lu, Robert G. Wilhelm

Department of Mechanical and Materials Engineering: Faculty Publications

This paper describes CASCADE-T—a new approach to tolerance synthesis that uses a complete representation of the conditional tolerance relations that exist between features of a part under design. Conditional tolerances are automatically determined from functional requirements and shape information. Tolerance primitives based on the virtual boundary requirements approach to tolerance representation are composed to form more complex tolerance relationships. Artificial intelligence techniques, including a constraint network, frame-based system, and dependency tracking are used to support flexible and detailed computation for tolerance analysis and synthesis.

Nondestructive Detection Of An Undeserable Metallic Phase, T1, During Processing Of Alumnum-L Thumalloys, Otto Buck, David J. Bracci, David C. Jiles, Lisa J.H. Brasche, Jeffrey E. Shield, Leonard S. Chumbley

Department of Mechanical and Materials Engineering: Faculty Publications

A method is disclosed for detecting the T1 phase in aluminum-lithium alloys through simultaneous measurement of conductivity and hardness. In employing eddy current to measure conductivity, when the eddy current decreases with aging of the alloy, while the hardness of the material continues to increase, the presence of the T1 phase may be detected.

Microcomputer Based Digital Image Processing System Developed To Count And Size Laser-Generated Small Particle Images, K. D. Ahlers, D. R. Alexander

Department of Mechanical and Materials Engineering: Faculty Publications

A microcomputer-based digital image processing system has been developed to count and size laser-generated small particle images. Processing rates of 5 to 600 frames per minute were achieved by utilizing a real-time digital image processor. Particles from 7 to 700 µm in the plane of focus were counted and sized. A major emphasis in this work was to determine the basic problems and limitations involved with using a digital image processing scheme to accurately size particles. Areas that were investigated include the effect of the threshold level on measured particle size, particle boundary diffraction gray-level gradients, and geometric nonlinearities introduced …

Siphon Tubes For Furrow Irrigation In The Kimberleys, K S. Cole

Journal of the Department of Agriculture, Western Australia, Series 4

Irrigation soils in the Ord River area have a high clay content and erode easily under the influence of running water.

To overcome the problem of erosion in cuts between the head channels and irrigation furrows polythene siphon tubes have been found the most satisfactory.

In this article K. S. Cole, B.Sc. (Agric), Agricultural Adviser, Kununurra, describes the use of siphon tubes for furrow irrigation in the Kimberleys.

Australian Spark Arrester Tests : Spark Arrester For International B-250, W. F. Baillie, G. H. Vasey

Journal of the Department of Agriculture, Western Australia, Series 4

FORMAL tests on spark arresters are conducted by The Tractor Testing Committee at the Testing Station, Werribee, on behalf of those companies concerned with tractors, engines or spark arresters who wish to have these equipments tested.

Australian Spark Arrester Tests : Spark Arrester For Fordson Dexta, W. F. Baillie, G. H. Vasey

Journal of the Department of Agriculture, Western Australia, Series 4

FORMAL tests on spark arresters are conducted by The Tractor Testing Committee at the Testing Station, Werribee, on behalf of those Companies concerned with tractors, engines or spark arresters who wish to have these equipments tested.

The arrester is tested on the engine for which it is especially designed or if this is not convenient, it is tested on an engine having the characteristics and power for which the spark arrester is intended.