Mechanical Engineering Commons^™

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …

Tardiness Heuristic For Scheduling Flexible Manufacturing Systems, Ali S. Kiran, Sema E. Alptekin, A. Celal Kaplan

Industrial and Manufacturing Engineering

This paper evaluates the tardiness performance of a sampling-based adaptive heuristic in a dynamic manufacturing environment. A test bed, following a real world manufacturing system, has been developed. The proposed algorithm has been implemented in this simulated environment. After fine tuning the algorithm, it has been tested in various shop conditions. The results of these simulation studies are summarized.

Petri Net Modeling And Analysis Of An Fms Cell, Paresh A. Patel

Theses

Petri nets have evolved into a powerful tool for the modeling, analysis and design of asynchronous, concurrent systems. This thesis presents the modeling and analysis of a flexible manufacturing system (FMS) cell using Petri nets. In order to improve the productivity of such systems, the building of mathematical models is a crucial step.

In this thesis, the theory and application of Petri nets are presented with emphasis on their application to the modeling and analysis of practical automated manufacturing systems. The theory of Petri nets includes their basic notation and properties. In order to illustrate how a Petri net with …

Size Reduction Of Polymeric Particulates By Jet Milling, Cheng Hua

Theses

A basic theory for the size reduction operation by jet milling has been developed.

Typical samples of feedstock have been analyzed using screen analysis to determine the initial distribution of polymeric particulate sizes prior to jet milling.

A statistical theory .was developed using probabilities to represent the likelihood that specific size reductions would occur. These probabilities include the effects of various equipment.

The theory was then used to predict the distribution of polymeric particulate sizes after jet milling. The agreement between the predictions and actual results was within 5 %.

Encouraged by the successful work of the simulation of the …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …

Development Of A Classification And Coding System For Computer-Aided Process Planning, Shilpan K. Patel

Theses

The chore of this work was to develop a Group Technology Classification Code which can represent the full gamut of simple, rotational parts. The automated coding plan is developed to alleviate the endeavor of the process planner to plan the tasks related to the manufacturing of a specific part. The 15 digits were devised from the Japanese KK-3 Classification and Coding system. The KK-3 System contains 21 digits. Our aim is to minimize the code length, and concurrently to eliminate the redundancies. As a result, a 15 digit G.T. Code is created. The proposed plan also generates the operation logic …

Design For Assembly : Re-Design Of An Electrical Switch For The Ease Of Automatic Assembly, Achyuta Reddy Pannala

Theses

A design for assembly (DFA) method is used to analyze the existing design of parts of an electrical switch, and to reduce and re-design them, for the ease of automatic assembly. The procedure for the selection of suitable and economical assembly method is presented based on the Boothroyd & Dewhurst methods. Analysis of the initial design for manual assembly and the re-design for automatic assembly are presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selecting the good assembly sequences is presented with graphical representations. A work station needed for the automatic assembly is developed, which …

Simulation Modeling In Manufacturing Cell Design, Debra A. Hunke

Opportunities for Undergraduate Research Experience Program (OURE)

The interwoven phases of the manufacturing process in Computer Integrated Manufacturing (CIM) require a carefully designed facility. Simulation modeling can be combined with other techniques to provide a rigorous methodology for CIM system design. This paper describes CIM, simulation ana their relationship. A case study demonstrates the described methodology in the design of a flexible manufacturing cell.

Synergy Of Artificial Neural Networks And Knowledge-Based Expert Systems For Intelligent Fms Scheduling, Luis Carlos Rabelo, Sema E. Alptekin, Ali S. Kiran

Industrial and Manufacturing Engineering

In this paper we describe a hybrid architecture that integrates artificial neural networks and knowledge-based expert systems to generate solutions for the real time scheduling of flexible manufacturing systems. The artificial neural networks perform pattern recognition and, due to their inherent characteristics, support the implementation of automated knowledge acquisition and refinement schemes through a feedback mechanism. The artificial neural network structures enable the system to recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different demands. The knowledge-based expert systems are the higher order elements which drive the inference strategy and …

Statistical Process Control For High Precision Deep Drawn Sheet Metal Parts, Sunil S. Shah

Theses

In today's world, industrial expertise has come to be judged in terms of the quality of the product. Good quality has become the ultimate aim in a manufacturing environment, which leads to many innovations for ease in the inspection of parts. In considering a metal working company like Hudson Tool & Die Company, a study of the various operations and the application of Statistical Process Control to the forming operations is performed using STORM software. Important characteristics have been carefully studied with regards to metal forming like uniform metal thickness, radius of the bend, depth of the drawing operation. In-depth …

A Suggested Model Program For Cim Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

No abstract provided.

Adaptive Scheduling And Control Using Artificial Neural Networks And Expert Systems For A Hierarchical/Distributed Fms Architecture, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

An adaptive expert scheduler was developed that learns by itself and adapts to the dynamic FMS environment. This hybrid system uses a symbiotic architecture composed of expert systems (ESs) and artificial neural networks (ANNs) and provides a learning scheme guided by past experience. The artificial neural networks recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different criteria. The expert systems, on the other hand, drive the inference strategy and interpret the constraints and restrictions imposed by the upper levels of the control hierarchy of the flexible manufacturing system. The level …

Integrating Scheduling And Control Functions In Computer Integrated Manufacturing Using Artificial Intelligence, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Proper integration of scheduling and control in Flexible Manufacturing Systems will make available the required level of decision-making capacity to provide a flexibly-automated, efficient, and quality manufacturing process. To achieve this level of integration, the developments in computer technology and sophisticated techniques of artificial intelligence (AI) should be applied to such FMS functions as scheduling. In this paper, we present an Intelligent Scheduling System for FMS under development that makes use of the integration of two AI technologies. These two AI technologies — Neural Networks and Expert Systems — provide the intelligence that the scheduling function requires in order to …

Group Set-Up For Printed Circuit Board Assembly, Tali F. Carmon, Oded Z. Maimon, Ezey M. Dar-El

Industrial and Manufacturing Engineering

The current practice in the assembly of electronic components on printed circuit boards (PCBs) is serial production. a process characterized by very long set-up times. However, with the advent of efficient on-line process information .. new production control methods are now possible. This paper proposes a different production method, called the group set-up (GSU) method, which can significantly reduce set-up times. The traditional and the GSU production methods are compared, and it is shown that the GSU always performs better than the traditional method in terms of total production flow (throughput) and labour time However, the traditional method performs better …

A Systematic Transition To Flexible Manufacturing, Sema E. Alptekin, Daniel L. Webber

Industrial and Manufacturing Engineering

The transition from basic automation to flexible manufacturing is an expensive and tedious procedure. It requires meticulous planning and almost clairvoyant forecasting to insure that the initial flexibility obtained is sufficient to allow growth and expansion in the future. This paper will suggest a systematic and methodological approach to achieve optimal flexibility and describe the present results of its application to an ongoing system transformation. Conclusions based on existing levels of completion are presented along with identification of critical and non critical flexibility requirements. The considerations and steps taken are summarized in a procedural format which may then be applied …

Proposed Scheduling Methods For Printed Circuit Board Assembly, Tali Freed, Ezey M. Dar-El, Oded Z. Maimon

Industrial and Manufacturing Engineering

The current practice in the assembly of electronic components on printed circuit boards (PCB's) is serial production, a process characterized by very long set-up times.

However. with the advent of efficient on-line process information, new production control methods are now possible. This paper proposes two new production methods - the Grouped Set-up (GSU) method and the Sequence-Dependent Scheduling (SDS) method, which can significantly reduce set-up times.

It is shown that the GSU always performs better than the SDS method in terms of total production flow (throughput). while the SDS performs better than the GSU method in terms of work-in-process (WIP) …

An Experimental Cost Model For The Analysis Of Quality Cost In A Manufacturing Enterprise, Wallace Charles Carlson Jr.

Dissertations and Theses @ UNI

The intent of the study was to construct a quality cost model for manufacturing enterprises. A quality cost model provides a manufacturing enterprise with a cost structure which enables it to gauge and measure the efficiency and effectiveness of its management and processes. The quality cost model was specifically constructed to aid a manufacturing enterprise in establishing a quality cost system for its operations and activities and contains three distinct initial implementation or decision areas; the quality cost management decisions area, the quality cost system applications area, and the quality cost system utilization area.

The quality cost model was evaluated …

Issues In The Design And Implementation Of Expert Systems, Clive L. Dym

All HMC Faculty Publications and Research

This article discusses the issues that arise in the design and implementation of expert systems. These issues include: task selection; the stages of development of expert system projects; knowledge acquisition; languages and tools; development and run-time environments; and organizational and institutional issues. The article closes with some speculation about the future development of expert systems.

Effect Of Center Of Gravity Location On Optimum Performance Of Random Vibratory Vehicle Suspension, Daniel Mahar

Theses

This study provides the analysis for the optimal design of a conventional vehicle suspension system, consisting of a sprung mass (vehicle body) and two unsprung masses (wheel frame), accentuated by the implementation of a damped absorber to the unsprung masses. Further, the effect of the c.g. (center of gravity) location of the vehicle body is investigated. A two dimensional, four degrees of freedom linear model is chosen. Randomly profiled terrain is assumed to impart hyperbolically distributed stationary vertical random displacements to the front and rear wheels. For generalization, nondimensional design parameters are selected. Criteria for optimization include the tire-terrain normal …

Analysis Of Compliant Pins Subjected To Plastic Deformation, Lincoln Miller

Theses

An experimental/numerical analysis of two types of compliant pins is presented: dynamic retention pins and cantilever pins. It is shown that there is a trade-off between the performances of both types of pins. For the same range of retention force, the cantilever pin, with a smaller stiffness, is more forgiving and gives a broader range of deflection. The dynamic retention pin is shown to be more reliable with time and replacement frequency, since it exhibits less plastic deformation for the same range of retention force.

John Gary Anderson Papers - Accession 158, John Gary Anderson, Rock Hill Body Company, Rock Hill Chamber Of Commerce

Manuscript Collection

The John Gary Anderson Papers consist of biographical sketches of J.G. Anderson and Alice Holler Anderson (wife of J.G. Anderson), newspaper clippings offering accounts of the success and failures of the Rock Hill Buggy Company, the Anderson Motor Company and “the Rock Hill Plan” for reduction of the cotton crop in the south. Also included is a map of Rock Hill dated 1891 and scrapbooks containing advertising materials for Anderson’s products, photographs, and correspondence relating to Anderson’s business, his will and years as a trustee of Winthrop College (1920-1937).

There's Little To Choose Between Scarifier Points, C R. Lester

Journal of the Department of Agriculture, Western Australia, Series 4

Tests on scarifier points showed that methods of treating them to prolong their life had little effect.

The Formation And Properties Of Machining Burrs, Laroux K. Gillespie

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The formation of burrs in Machining Operations occurs by three Basic Mechanisms:

1) Lateral Extrusion of material

2) Bending of the chip

3) Tearing of the chip form the workpiece

Each of these mechanisms has been studied analytically and compared to experimental results. The agreement between predictions and measurements has been found to be close.

Drilling, milling, grinding, and turning burrs were produced in 303Se stainless steel and their properties were related to tool geometry, feedrates, and depth of cut. One thousand measurements were made and subsequently analyzed by analysis of variance techniques. The properties measured include burr length and …

Australian Tractor Test Report. No. 56. Zetor 5511, G H. Vasey, W. F. Baillie

Journal of the Department of Agriculture, Western Australia, Series 4

AUSTRALIAN TRACTOR TEST REPORT

The Zetor 5511 is a general purpose farm tractor. With 43 drawbar horsepower and 51 h.p. at the P.T.O. at rated engine speed it comes within Class 5 of Australian Standard Classification of Wheeled Tractors for Agricultural Purposes, A.S. Dl0-1967. It is equipped with 18.4 x 28 pneumatic tyres.

It has a five-speed gear box with a High and Low ratio change giving 10 forward and 2 reverse speeds

Australian Tractor Test Report No. 55 : Nuffield 4/65, G H. Vasey, W. F. Baillie

Journal of the Department of Agriculture, Western Australia, Series 4

THE Nuffield 4/65 is a general purpose farm tractor of 49 drawbar horsepower.

With 54 h.p. at the P.T.O. at rated engine speed it comes within Class 5 of the Australian Standard Classification of Wheeled Tractors for Agricultural Purposes, AS D10-1967. I t is equipped with 18.4 x 30 pneumatic tyres.

It has a five speed gear box with a High and Low ratio change giving 10 forward and 2 reverse speeds.

Skill And Accuracy Test In The Use Of Hand Woodworking Tools, Warren Prescott Dayton

University of the Pacific Theses and Dissertations

In view of the fact that the greatest argument in favor of any educational test is its need, one is compelled to keep this in mind while introducing a new test and give this factor first consideration. It is safe to say that any instrumental- ity that will aid the teacher in the understanding of his pupil and his present and potential ability is needed. Truly the various intelligence, aptitude and content tests, now in ever increasing use, have justified their existence upon this foundation of pedigogical need.

Singer Sewing Machine Manual, Kentucky Library Research Collections

Research Collections

Booklet from the Reliance Manufacturing Company Factory: 217 – 219 Quince Street, Philadelphia & 936 Arch Street, Philadelphia 1888. this company manufactured Pennsylvania Singer 1887 and High Arm Pennsylvania Singer 1888