Mechanical Engineering Commons^™

2d Wireform Process Improvement, Katy Conlin, Carlo Ebora, Jordan Gamble

Mechanical Engineering

The body of this work has been created for Edwards Lifesciences in conjunction with senior project requirements. As such, the information produced and contained within is under a non‐disclosure agreement. As per request by sponsor, the body of the work will not be submitted to any outside parties, and the title page will serve as proof of completion.

Modification Of A Draw Bar Type Arena Harrow To Three Point Mounted Type Harrow, Clayton Alan Brown

BioResource and Agricultural Engineering

This senior project will be the design, and construction of a three point hitch to be attached to a draw bar type spike tooth harrow. Currently used by the Cal Poly Rodeo Team to cultivate their arena before performances, and practices.

The attachment will allow the harrow to be pulled in both directions to create different types of soil affects.

Also the fabrications has a minimal budget so the majority of the materials will be scrap material already in position of the rodeo team or donated to the project.

Final Design Report Bull Outdoor Products Tailgating/Backyard Barbecue, Kyle Van Allen, David Mei, Nicholas James Marquez

Mechanical Engineering

Bull Outdoor Products, Inc. is a specialty company whose main products are high end barbecues for use in outdoor kitchens. They desire a more portable barbecue stand(s) that can be used for tailgating. This is to be achieved by creating a dual-purpose stand/frame that allows for the barbecue head to be used on a trailer hitch or as rolling stand that can be used without a trailer hitch.

Semi-Automated Method Of Assembly For Physio Ii Ring, Cameron Anderson Deines, Kelsey Jean Engel, Christopher Kiuyen Wong

Mechanical Engineering

No abstract provided.

Formula Sae Hybrid Carbon Fiber Monocoque / Steel Tube Frame Chassis, Matthew Hagan, John Rappolt, John Waldrop

Mechanical Engineering

The Cal Poly Formula SAE Team created this project in order to design and fabricate a high-performance chassis which would be competitive at 2013 FSAE Lincoln, and to document the process so that future teams could more easily create a chassis. One of the main goals was to reduce weight from the 143- lb 2012 chassis subsystem. A weight of 95 lb was achieved, with 82 lb in the chassis structure itself and a predicted torsional stiffness of 1700 lb*ft/deg. Composite materials design and manufacturing techniques were developed during the project. Design, testing, and manufacturing processes are detailed, and results …

Creating A Seamless Pipeline Into Undergraduate Programs In Stem Fields Through Region-Wide Articulation Agreements, Immanuel Edinbarough, Mikhail M. Bouniaev, Bill W. Elliott

Manufacturing & Industrial Engineering Faculty Publications and Presentations

Underrepresented minority students pursue science, technology, engineering, and mathematics (STEM) related degrees at much lower rates compared to other segments of the population. To attract minority students, schools with STEM programs have resorted to myriad strategies such as cohorts, scholarships, mentoring, summer bridges, etc. Some schools have also sought innovative ways to develop a pipeline for graduates of two-year technical degree programs to matriculate into their four-year STEM programs and complete the remaining coursework leading to a BAT or BS degree. The University of Texas at Brownsville (UTB) has adopted this latter innovative approach to increasing student enrollment in STEM …

St. Jude Medical - R&D Robot For Sensor Testing, Andrew Chanul Kim, Stanley Logan Laszczyk, Edgar Nava, Nathan Gall

Electrical Engineering

No abstract provided.

Design And Construction Of A Chemical Engineering (Cheme) Car Using Thermoelectrics, Timothy Barnhill, Sara Davino, Spencer Faltin, Lauryn Jamison, Christina Papadimitrio, Mccall Rogers

Senior Theses

Six chemical engineering undergraduates at the University of South Carolina formed a team to compete in the 2014 AIChE Chem-E-Car competition at the Southern Regional Student Conference in San Juan, Puerto Rico, in March. In the Chem-E-Car competition, students must design and build a vehicle powered by an unconventional form of chemical energy to carry a specified weight over a given distance (1). The group used knowledge gained through undergraduate study to construct a small-scale vehicle that is powered by a set of thermoelectric generators utilizing a heat gradient between boiling water and an ethanol-dry ice mixture (2). An iodine …

Handloaded Rifle Ammunition: A Look Into The Assembly Process, Load Development Methods, And Its Comparison To Factory Ammunition, Jeffrey Dalton Snyder

Senior Theses

The purpose of this thesis is to educate the reader on the appeal of assembling firearm ammunition from its individual components, a process known as “handloading,” in comparison to factory assembled ammunition. This is accomplished by providing the reader with the benefits of handloading with an overview of the handloading process. Then, an example of a handload development method (Ladder Test) is discussed and performed. The results from the test are then analyzed and explained. Finally, the handloaded ammunition from the test is compared by function and price to factory ammunition from three different market segments.

The project portion of …

Bellevue-Santa Fe Charter School Solar Panel Project, Dulce Arroyo Martinez, Henrik Lee, Moises Quiroz, Timothy Iafrate

Mechanical Engineering

This project covers the design, manufacture, and installation of solar panel frames on a charter school in Avila Beach, CA. Through preliminary research regarding important factors (such as solar movement, ideal panel angle, and site-specific factors), a frame that meets the standards set forth in the California Building Codes was designed. After approval by presiding authorities, parts specified in the design were ordered, inspected upon arrival, and manufactured to the design as necessary. Much of the challenge was related to the installation aspect of the project—coordination with the proper authorities and correct submission of applications was integral to the success …

Redesigning The Walker: A More Durable & Dignified Device, Gianna M. Curcio

Honors Capstone Projects - All

Aging and Rehabilitation Engineering is a prominent field with ample room for development of and improvement upon existing options. Surveying city sidewalks, family gatherings, hospital waiting rooms it becomes apparent that the need for mobility aids is abundant. My proposal for Capstone is to redesign the walker from both my mechanical engineering and sculptural perspectives. A walker is meant to improve the quality of life for those who are unable to walk unassisted, but should not come at the cost of the user’s dignity. The way we carry ourselves says a lot about us (i.e. character, will, and level of …

Process Capability In A Computer Integrated Manufacturing Cell, Andrew Austin

Masters Theses & Specialist Projects

With the rise of automation in traditional manufacturing processes, more companies are beginning to integrate computer integrated manufacturing (CIM) cells on their production floors. Through CIM cell integration, companies have the ability to reduce process time and increase production. One of the problems created with CIM cell automation is caused by the dependency the sequential steps have on one another. Dependency created by the previous step increases the probability that a process error could occur due to previous variation. One way to eliminate this dependency is through the use of an in-process measuring device such as a Renishaw spindle probe …

A Decision Support System To Measure Product Suitability For Additive Manufacturing Processes, Cynthia De Vasconcellos Barros

Theses and Dissertations - UTB/UTPA

Additive Manufacturing (AM) technologies started arising around 1980’s and they are currently considered to be the third industrial revolution. With improvements in computers, materials, and automated machines, manufacturers across several types of industries are becoming more familiar with AM processes, and it has become more common to see products that are being fabricated by using this new technology. However, there are still questions regarding when it is suitable to use Additive Manufacturing or conventional manufacturing processes depending on different factors. The purpose of this thesis is to create a Decision Support System (DSS) that will help users measure product suitability …

3d Printing Of Stainless Steel For Engineering Applications, Michael Doyle

Undergraduate Research Symposium

3-D metal printing has the potential to solve problems in the medical, prototyping, automotive, aerospace, defense, and other engineering industries. To reach the potential of any manufacturing process, the final product’s material characteristics and how the process affects those characteristics must be understood to meet the demands of industrial applications. There is a gap in standard testing information regarding metal based 3-D metal printing processes. The purpose of this research is to fill that gap of valuable information for this manufacturing process, so that its principles can be used to design better products. Fundamental tensile and compression tests were executed …

Paint Book System Development, Dale Boynton

Undergraduate Research Symposium

Jarraff Industries has a current Paint Book System which is out of date. The current system is simply pictures of the parts and part numbers for them. It has old versions of parts in it. This creates confusion when the current parts show up and look different. Also, new pictures have to be taken every time a new part is made, which creates a delay in the process to update the books. For a solution three different samples for new Paint Books were made to distribute to users and get feedback on what they liked and did not like about …

Critical Factors Affecting Success Of A Blast Furnace Project, Srinivasa Rao Potti Mr, Shiva H.C Prasad Dr., Gopalkrishan Barkur Dr.

SHIVA H.C PRASAD Mr.

The project management is a subsection of operational management that links to an economic activity. This emphasizes the process of making decisions and operationalising the strategies and tactics to reach the goal through owners, contractors, engineers and consultants within the planned constraints via meeting the schedule. Critical success factors are the bottom line for the successful completion while countering the factors of failure. This research study mainly focuses on relining of blast furnace as a project and so as to identify the critical success factors that influence the project success in a private steel manufacturing company in India.

Blast furnaces …

Team Poly Cup, John Adkins, Scott W. Hart, Elise Kiland

Mechanical Engineering

This project involves the use of mechanical engineering expertise to develop, design, and create a functioning prototype of a collapsible coffee cup. The prototype is to be designed to the specifications given by Jason Blum, the project sponsor. Allowances may be given for design freedom as specified by Jason Blum. The goal of this project is to create a product which may replace the both the disposable coffee cups distributed at coffee shops as well as to create a product which may replace the traditional travel mug due to its increased portability.

Team Poly Cup has worked throughout the year …

Simulation Of An Intake Manifold Pre-Heater For Cold Diesel Engine Startup, Patrick K. Kreun

Masters Theses

Ensuring consistent, reliable diesel engine startups in cold temperatures is of utmost importance in a number of applications. Under extreme temperatures, the use of glow plugs is complemented by intake manifold heaters. In these, the energy released from combustion increases the intake air temperature before the air enters the main combustion chamber. Since the process also alters the stoichiometry of the fuel-air mixture at the intake ports, the preheater operation must be optimized in order to guarantee successful and reliable in-cylinder combustion during engine startups. This paper describes the development of an intake manifold model incorporating an air pre-heater for …

Experimental Investigation Of Worm Gears Performance, Part I: Contact Pattern And Worm Wheel Teeth, Alireza Nezamabadi, Ehsan Soury, Arash Houshmand

Arash Houshmand

This paper is focused on the performance of worm gears influenced by the position of the contact pattern. By decreasing in size of the contact pattern area the lubricant film thickness between worm and worm wheel teeth will be decreased and lubricant temperature as a criterion for worm gears performance will be increased. In this experiment by designed tests, the effect of Contact Pattern Position of the Worm Wheel Teeth on the Lubricant Temperature behavior had been investigated. By considering the performed studies on statistical results of the amount of percentage of contact area in every tooth of under experiment …

Optimization Of Contact Pattern Position On The Worm Wheel Teeth By Axial Shift In Worm Wheel Axis, Ehsan Soury, Arash Houshmand, Alireza Nezamabadi

Arash Houshmand

In industrial applications Lubricant temperature decrease is a desired aim in the case of lubricant and gears performance. In this paper the procedure of optimization of worm gears performance by considering the proper contact pattern position had been performed. In accordance with required axial shift in worm wheel axis the contact pattern optimized and as a result the lubricant temperature decreased. This procedure leads to increase gears efficiency and their effective life.

Design Of Transportation Process For Band Equipment, Marissa N. Blustein, Chris M. Kaye

Industrial and Manufacturing Engineering

The following report documents the attempt to design a safe and reliable process for transporting Louder Space’s musical gear that requires minimal physical demand. Design specifications were derived from customer requirements as well as human factors principles. The transportation process was broken down into systematic process steps and standardized, making use of lean methodologies in order to reduce the number of non-value steps involved. Furthermore, a model portable storage unit for miscellaneous gear was developed to the specifications determined by the band using 3D modeling, as well as certain limiting constraints. Once the customer approved the prototype, the product was …

A Control-Chart Based Method For Solder Joint Crack Detection - Conference Proceeding, Jianbiao Pan

Industrial and Manufacturing Engineering

Many researchers have used different failure criteria in the published solder joint reliability studies. Since the reported time-to-failure would be different if different failure criteria were used, it would be difficult to compare the reported reliability life of solder joints from one study to another. The purpose of this study is to evaluate the effect of failure criteria on the reported thermal fatigue life and find out which failure criterion can detect failure sooner. First, the application of the control-chart based method in a thermal cycling reliability study is described. The reported time-to-failure data were then compared based on four …

Combining Sustainable Value Stream Mapping And Simulation To Assess Manufacturing Supply Chain Network Performance, Daniel T. Sparks

Theses and Dissertations--Mechanical Engineering

Sustainable Value Stream Mapping (Sus-VSM) builds upon traditional VSM to capture additional sustainability aspects of the product flow, such as environmental and societal aspects. This work presents research to expand the utility of Sus-VSM to supply chain networks, develop a general approach towards improving supply chain sustainability, and examine the benefits of implementing simulation and a design of experiments (DOE) style analysis. Metrics are identified to assess economic, environmental, and societal sustainability for supply chain networks and visual symbols are developed for the Supply Chain Sus-VSM (SC Sus-VSM) to allow users to easily identify locations where sustainability can be improved. …

An Analysis Of Energy Resources Utilization For Two Metal Joining Manufacturing Processes, Jonathan Gasser

Theses and Dissertations--Mechanical Engineering

Sustainable manufacturing involves utilizing energy resources efficiently. Currently, the state of sustainability for a given manufacturing process is described by most in a qualitative sense as opposed to using quantitative metrics. This thesis offers a segment of analysis needed to understand the state of sustainability in the context of energy resource utilization. This was accomplished by measuring the order of magnitude difference between the energy consumption of a manufacturing process vs. the theoretical minimum amount of energy required to complete the same task (aluminum T-joint bond). This analysis was completed for a TIG welding process and a controlled atmosphere brazing …

Shape Memory Behavior Of Single And Polycrystalline Nickel Rich Nickel Titanium Alloys, Irfan Kaya

Theses and Dissertations--Mechanical Engineering

NiTi is the most commonly used shape memory alloy (SMA) and has been widely used for bio-medical, electrical and mechanical applications. Nickel rich NiTi shape memory alloys are coming into prominence due to their distinct superelasticity and shape memory properties as compared to near equi-atomic NiTi shape memory alloys. Besides, their lower density and higher work output than steels makes these alloys an excellent candidate for aerospace and automotive industry. Shape memory properties and phase transformation behavior of high Ni-rich Ni₅₄Ti₄₆ (at.%) polycrystals and Ni-rich Ni₅₁Ti₄₉ (at.%) single-crystals are determined. Their properties are sensitive …

A Novel Microgrid Demand-Side Management System For Manufacturing Facilities, Terance J. Harper, William J. Hutzel, James C. Foreman, Aaron L. Adams, Athula Kulatunga

Purdue Polytechnic Masters Theses

Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable.

For this research, a manufacturing process that had approximately …

Characterization Of 304l Stainless Steel By Means Of Minimum Input Energy On The Selective Laser Melting Platform, Ben Brown

Masters Theses

"Developing parameter sets for new materials on the Selective Laser Melting (SLM) platform has traditionally been done through the use of single line processing windows and a basic design of experiments (DOE) which would include varying machine parameters to maximize density. This study expands the traditional method by determining the main effects statistically for density, allowing for a more in depth analysis wherein the experimental results are statistically correlated to the variable machine parameters used. With this analysis, parameter optimization with respect to achieving near full density, while also considering build rates, can be performed. New parameters for 304L stainless …

Numerical Analysis Of Thermal Stress And Deformation In Multi-Layer Laser Metal Deposition Process, Heng Liu

Masters Theses

"Direct metal deposition (DMD) has gained increasing attention in the area of rapid manufacturing and repair. It has demonstrated the ability to produce fully dense metal parts with complex internal structures that could not be achieved by traditional manufacturing methods. However, this process involves extremely high thermal gradients and heating and cooling rates, resulting in residual stresses and distortion, which may greatly affect the product integrity. The purpose of this thesis is to study the features of thermal stress and deformation involved in the DMD process. Utilizing commercial finite element analysis (FEA) software ABAQUS, a 3-D, sequentially coupled, thermo-mechanical model …

An Interactive Product Development Model In Remanufacturing Environment: A Chaos-Based Artificial Bee Colony Approach, Vishwa V. Kumar

Masters Theses

"This research presents an interactive product development model in re-manufacturing environment. The product development model defined a quantitative value model considering product design and development tasks and their value attributes responsible to describe functions of the product. At the last stage of the product development process, re-manufacturing feasibility of used components is incorporated. The consummate feature of this consideration lies in considering variability in cost, weight, and size of the constituted components depending on its types and physical states.

Further, this research focuses on reverse logistics paradigm to drive environmental management and economic concerns of the manufacturing industry after the …

Additive Manufacturing Laser Deposition Of Ti-6al-4v For Aerospace Repair Application, Nanda Kumar Dey

Masters Theses

"Parts or products machined from high performance metals are very expensive, partly due to the processing complexities during manufacturing. Therefore, many high performance metal parts users, such as the aerospace industry, mold/die casting industry, heavy machinery consumers etc., extend the service of these damaged parts by employing repair or remanufacturing technology. The research objective is to use laser deposition and machining processes to repair titanium parts.

This thesis discusses a new way of approach for developing a repair process for Ti-6Al-4V for the aerospace industry using Laser Metal Deposition (LMD). The repairs were conducted in a multi-axis hybrid manufacturing systems …