Engineering Commons^™

Session 2: The Effect Of Boom Leveling On Spray Dispersion, Travis A. Burgers, Miguel Bustamante, Juan F. Vivanco

SDSU Data Science Symposium

Self-propelled sprayers are commonly used in agriculture to disperse agrichemicals. These sprayers commonly have two boom wings with dozens of nozzles that disperse the chemicals. Automatic boom height systems reduce the variability of agricultural sprayer boom height, which is important to reduce uneven spray dispersion if the boom is not at the target height.

A computational model was created to simulate the spray dispersion under the following conditions: a) one stationary nozzle based on the measured spray pattern from one nozzle, b) one stationary model due to an angled boom, c) superposition of multiple stationary nozzles due an angled boom, …

Membrane-Enhanced Lamina Emergent Torsional Joints For Surrogate Folds, Guimin Chen, Spencer P. Magleby, Larry L. Howell

Faculty Publications

Lamina emergent compliant mechanisms (including origami-adapted compliant mechanisms) are me- chanical devices that can be fabricated from a planar material (a lamina) and have motion that emerges out of the fabrication plane. Lamina emergent compliant mechanisms often exhibit undesirable para- sitic motions due to the planar fabrication constraint. This work introduces a type of lamina emergent torsion (LET) joint that reduces parasitic motions of lamina emergent mechanisms (LEMs), and presents equations for modeling parasitic motion of LET joints. The membrane joint also makes possible one-way joints that can ensure origami-based mechanisms emerge from their flat state (a change point) into …

Symmetric Equations For Evaluating Maximum Torsion Stress Of Rectangular Beams In Compliant Mechanisms, Guimin Chen, Larry L. Howell

Faculty Publications

There are several design equations available for calculating the torsional compliance and the maximum torsion stress of a rectangular cross-section beam, but most depend on the relative magnitude of the two dimensions of the cross-section (i.e.,the thickness and the width). After reviewing the available equations, two thickness-to-width ratio independent equations that are symmetric with respect to the two dimensions are obtained for evaluating the maximum torsion stress

of rectangular cross-section beams. Based on the resulting equations, outside lamina emergent torsional joints are analyzed and some useful design insights are obtained. These equations, together with the previous work on symmetric equations …

Halloysite Reinforced Natural Esters For Energy Applications, Jaime Taha-Tijerina, Karla Aviña, Victoria Padilla-Gainza, Aditya Akundi

Informatics and Engineering Systems Faculty Publications and Presentations

Recently, environmentally friendly and sustainable materials are being developed, searching for biocompatible and efficient materials which could be incorporated into diverse industries and fields. Natural esters are investigated and have emerged as eco-friendly high-performance alternatives to mineral fluids. This research shows the evaluations on thermal transport and tribological properties of halloysite nanotubular structures (HNS) reinforcing natural ester lubricant at various filler fractions (0.01, 0.05, and 0.10 wt.%). Nanolubricant tribotestings were evaluated under two configurations, block-on-ring, and 4-balls, to obtain the coefficient of friction (COF) and wear scar diameter (WSD), respectively. Results indicated improvements, even at merely 0.01 wt.% HNS concentration, …

Glass-Based Biodegradable Pressure Sensor Toward Biomechanical Monitoring With A Controllable Lifetime, Devdatt Chattopadhyay, Jonghyun Park, Chang-Soo Kim

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A New Class of Potentially Implantable Solid-State Sensors is Demonstrated Utilizing Biodegradable Glass as the Main Structural Material. the Device Behavior is Manipulated Via Chemical Decomposition, and Then Physically Disintegrated in a Controlled Manner. It is based on the Capacitive Sensing Mechanism, Comprising an Elastic Insulator between Two Borate-Rich Glass Substrates. This Mesoscale Pressure Sensor is Characterized by a Range of Pressure of Up to 14 MPa in a Phosphate Buffer Solution Environment. the Sensor Exhibits Good Sensitivity and Reversibility Responding to Compressive Pressures and Remains Fully Functional Before a Desired, Sudden Failure Caused by Dissolution. the Operational Lifetime Can …

Predicting Industrial Building Energy Consumption With Statistical And Machine-Learning Models Informed By Physical System Parameters, Sean Kapp, Jun-Ki Choi, Taehoon Hong

Mechanical and Aerospace Engineering Faculty Publications

The industrial sector consumes about one-third of global energy, making them a frequent target for energy use reduction. Variation in energy usage is observed with weather conditions, as space conditioning needs to change seasonally, and with production, energy-using equipment is directly tied to production rate. Previous models were based on engineering analyses of equipment and relied on site-specific details. Others consisted of single -variable regressors that did not capture all contributions to energy consumption. New modeling techniques could be applied to rectify these weaknesses. Applying data from 45 different manufacturing plants obtained from industrial energy audits, a supervised machine-learning model …

Dsrc Versus Lte-V2x: Empirical Performance Analysis Of Direct Vehicular Communication Technologies, Ehsan Moradi-Pari, Danyang Tian, Mojtaba Bahramgiri, Samer Rajab, Sue Bai

Michigan Tech Publications

Vehicle-to-Vehicle (V2V) communication systems have an eminence potential to improve road safety and optimize traffic flow by broadcasting Basic Safety Messages (BSMs). Dedicated Short-Range Communication (DSRC) and LTE Vehicle-to-Everything (V2X) are two candidate technologies to enable V2V communication. DSRC relies on the IEEE 802.11p standard for its PHY and MAC layer while LTE-V2X is based on 3GPP’s Release 14 and operates in a distributed manner in the absence of cellular infrastructure. There has been considerable debate over the relative advantages and disadvantages of DSRC and LTE-V2X, aiming to answer the fundamental question of which technology is most effective in real-world …

Utilization Of Mechanically Recycled Carbon Fibers In Vinyl Ester Composites, Khaled Alharmoodi, Amir Hussain Idrisi, Abdel Hamid Ismail Mourad, Basim Abu-Jdayil

Michigan Tech Publications

As we enter the twenty-first century, the aviation sector is expected to thrive as flying becomes the primary mode of transportation between states or nations. With such a demand, there is a corresponding need to manufacture aircraft components. The study focused on recycling carbon fiber composites received from the STRATA company, which were cut-off/waste material generated during the manufacture of airplane components. The cut-offs were then reduced to powder form using a standard face milling machine in three sizes (90, 150, and 250 µm). After, the powder was utilized to fabricate vinyl ester composites with four weight percentages (10%, 20%, …

Me-Em Enewsbrief, December 2022, Department Of Mechanical Engineering-Engineering Mechanics, Michigan Technological University

Department of Mechanical and Aerospace Engineering eNewsBrief

No abstract provided.

Selection Of Solidification Pathway In Rapid Solidification Processes, Nima Najafizadeh, Men G. Chu, Yijia Gu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Solidification Processing of Alloys Enables the Formation of Exotic Nonequilibrium Microstructures. However, the Interrelationship between the Processing Parameters and the Resulting Microstructure is Yet to Be Fully Understood. in Melt Spinning (MS) and Additive Manufacturing (AM) of Rapidly Solidified Alloys, Opposite Microstructure Development Sequences Were Observed. a Fine-To-Coarse Microstructural Transition is Typically Observed in Melt-Spun Ribbons, Whereas Melt Pools in AM Exhibit a Coarse-To-Fine Transition. in This Paper, the Microstructural Evolutions during These Two Processes Are Investigated using Phase-Field Modeling. the Variation of All Key Variables of the Solid-Liquid Interface (Temperature, Composition, and Velocity) throughout the Entire Rapid Solidification …

Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In This Work, a Ni-Alloy Deloro-22 Was Laser-Deposited on a Ti–6Al–4V Bar Substrate with Multiple Sets of Laser Processing Parameters. the Purpose Was to Apply Laser Surface Modification to Synthesize Different Combinations of Ductile TiNi and Hard Ti₂Ni Intermetallic Phases on the Surface of Ti–6Al–4V in Order to Obtain Adjustable Surface Properties. Scanning Electron Microscopy, Energy Dispersion Spectroscopy, and X-Ray Diffraction Were Applied to Reveal the Deposited Surface Microstructure and Phase. the Effect of Processing Parameters on the Resultant Compositions of TiNi and Ti₂Ni Was Discussed. the Hardness of the Deposition Was Evaluated, and Comparisons with …

Launching A 3d Printing Program For Students: Recommendations And Best Practices For Libraries, Wilhelmina Randtke, Lee Bareford

Georgia Library Quarterly

The Georgia Southern University Libraries launched a 3D printing program for students in July 2022. Prior to launch, library employees at two of Georgia Southern University’s campuses investigated options for implementing safe, affordable, and sustainable 3D printing in existing academic libraries without retrofitting costly ventilation systems into existing facilities. This article describes the reasons why the Georgia Southern University Libraries thought that a 3D printing program could fulfill a service need for students across university colleges and departments and outlines some of the challenges, best practices, and unique innovations that the library’s employees experienced throughout the program launch process. The …

A Pseudo-Static Model For Dynamic Analysis On Frequency Domain Of Distributed Compliant Mechanisms, Mingxiang Ling, Larry L. Howell, June Cao, Zhou Jiang

Faculty Publications

This paper presents a pseudo-static modeling methodology for dynamic analysis of distributed compliant mechanisms to provide accurate and efficient solutions. First, a dynamic stiffness matrix of the flexible beam is deduced, which has the same definition and a similar form as the traditional static compliance/stiffness matrix but is frequency-dependent. Second, the pseudo-static modeling procedure for the dynamic analysis is implemented in a statics-similar way. Then, all the kinematic, static and dynamic performances of compliant mechanisms can be analyzed based on the pseudo- static model. The superiority of the proposed method is that when it is used for the dynamic modeling …

Kinematic/Static Model Of Complex Compliant Mechanisms With Serial-Parallel Substructures: A General Approach, Mingxiang Ling, Junyi Cao, Larry L. Howell

Faculty Publications

Kinematic and static analyses of compliant mechanisms are crucial at the early stage of design, and it can be difficult and laborsome for complex configurations with distributed compliance. In this paper, a general and concise kinematic/static modeling method of flexure-hinge-based compliant mechanisms with arbitrary serial-parallel substructures is presented to provide accurate and efficient solutions by combining the matrix displacement method with the transfer matrix method. The transition between the elemental stiffness matrix and the transfer matrix of the flexure hinge and the flexible beam is straightforward, enabling the condensation of a hybrid serial-parallel substructure into one equivalent element simple. Then, …

Origami-Inspired Sacrificial Joints For Folding Compliant Mechanisms, Todd G. Nelson, Alex Avila, Larry L. Howell, Just L. Herder, Davood Farhadi Machekposhtic

Faculty Publications

Folding is a manufacturing method which can create complex 3D geometries from flat materi- als and can be particularly useful in cost-sensitive or planar-limited fabrication applications.

This paper introduces compliant mechanisms that employ folding techniques from origami to evolve from a flat material to deployed state. We present origami-inspired sacrificial joints, joints which have mobility during assembly of the mechanism but are rigid in their final position, to create regions of high and low stiffness and the proper alignment of compliant flexures in folded mechanisms. To demonstrate the method we fold steel sheet to create some well-known and complex compliant …

Normalized Coordinate Equations And Energy Method For Predicting Natural Curved-Fold Configurations, Jacob Badger, Todd G. Nelson, Rober J. Lang, Denise M. Halverson, Larry L. Howell

Faculty Publications

Of the many valid configurations that a curved fold may assume, it is of particular interest to identify natural—or lowest energy—configurations that physical models will preferentially assume. We present normalized coordinate equations—equations that relate fold surface properties

to their edge of regression—to simplify curved-fold rela- tionships. An energy method based on these normalized

coordinate equations is developed to identify natural con- figurations of general curved folds. While it has been noted

that natural configurations have nearly planar creases for curved folds, we show that non-planar behavior near the crease ends substantially reduces the energy of a fold.

Origami-Based Design Of Conceal-And-Reveal Systems, Bryce P. Defigueiredo, Kyler A. Tolman, Spencer P. Magleby, Nathan A. Pehrson, Erica Crampton, Larry L. Howell

Faculty Publications

This work introduces a type of motion termed “conceal-and-reveal” which is characterized by a state that protects a payload, a state that exposes the payload, and coupled motions between these two states. As techniques for thick, rigid origami-based engineering designs are being developed, origami is becoming increasingly more

attractive as inspiration for complex systems. This paper proposes a process for designing origami-based conceal- and-reveal systems, which can be generalized to design similar thick, rigid origami-based systems. The process

is demonstrated through the development of three conceal-and-reveal systems that present a luxury product to the consumer. The three designs also confirm …

Regional Stiffness Reduction Using Lamina Emergent Torsional Joints For Flexible Printed Circuit Board Design, Bryce P. Defigueiredo, Brian Dale Russell, Trent K. Zimmerman, Larry L. Howell

Faculty Publications

Flexible printed circuit boards (PCBs) make it possi- ble for engineers to design devices that use space efficiently

and can undergo changes in shape and configuration. How- ever, they also suffer from trade-offs due to non-ideal mate- rial properties. Here, a method is presented that allows en- gineers to introduce regions of flexibility in otherwise rigid

PCB substrates. This method employs geometric features to reduce local stiffness in the PCB, rather than reducing

the global stiffness by material selection. Analytical and fi- nite element models are presented to calculate the maximum

stresses caused by deflection. An example device is produced …

Estimating Solar Energy Production In Urban Areas For Electric Vehicles, Shaimaa Ahmed

Theses and Dissertations

Cities have a high potential for solar energy from PVs installed on buildings' rooftops. There is an increased demand for solar energy in cities to reduce the negative effect of climate change. The thesis investigates solar energy potential in urban areas. It tries to determine how to detect and identify available rooftop areas, how to calculate suitable ones after excluding the effects of the shade, and the estimated energy generated from PVs. Geographic Information Sciences (GIS) and Remote Sensing (RS) are used in solar city planning. The goal of this research is to assess available and suitable rooftops areas using …

Fluid Mechanics Of Air Recycling And Filtration For Indoor Airborne Transmission, K. A. Krishnaprasad, J. S. Salinas, ‪Nadim Zgheib, S. Balachandar

Mechanical Engineering Faculty Publications and Presentations

We present a statistical framework to account for effects of recycling and filtration in ventilation systems for the estimation of airborne droplet nuclei concentration in indoor spaces. We demonstrate the framework in a canonical room with a four-way cassette air-conditioning system. The flow field within the room is computed using large eddy simulations for varying values of air changes per hour, and statistical overloading is used for droplet nuclei, which are tracked with a Langevin model accounting for sub-grid turbulence. A key element is to break up the path that a virus-laden droplet nucleus can take from the time it …

Dynamic Thermal Model Development Of Direct Methanol Fuel Cell, Mohammad Biswas, Tabbi Wilberforce

Mechanical Engineering Faculty Publications and Presentations

Direct methanol fuel cell (DMFC) is fueled with liquid methanol coupled with air to produce power at reasonably lower operational conditions while resulting in by-products of carbon dioxide and water, which is more environmentally friendly. Due to the complexity associated with the performance of direct methanol fuel cell, the application of artificial neural network (ANN) can significantly predict the characteristic performance of the cells. Nevertheless, limited studies have delved into the exploration of artificial neural network in the prediction of the transient characteristics of direct methanol fuel cells. The current study however presents a detailed investigation into the prediction of …

Developing Test Methods For Compression After Lightning Strikes, Xiaodong Xu, Scott L. J. Millen, Juhyeong Lee, Gasser Abdelal, Daniel Mitchard, Michael R. Wisnom, Adrian Murphy

Mechanical and Aerospace Engineering Faculty Publications

Research into residual strength after lightning strike is increasing within the literature. However, standard test methods for measuring residual compressive strength after lightning strikes do not exist. For the first time, a systematic experimental study is undertaken to evaluate modifications necessary to standard Compression After Impact (CAI) specimen geometry and test jig design to induce specimen failure at the lightning damage region. Four laboratory generated lightning strike currents with peak amplitudes ranging from 25 to 100 kA have been studied. Test set-up modifications were made considering the scale of the lightning damage and its potential proximity to specimen edges. Specimen …

Coaxial Jets With Disparate Viscosity: Mixing And Laminarization Characteristics, Mustafa Usta, M. R. C. Ahmad, G. Pathikonda, I. Khan, P. Gillis, D. Ranjan, C. K. Aidun

Mechanical Engineering Faculty Publications

Mixing of fluids in a coaxial jet is studied under four distinct viscosity ratios, m = 1, 10, 20 and 40, using highly resolved large-eddy simulations (LES), particle image velocimetry and planar laser-induced fluorescence. The accuracy of predictions is tested against data obtained by the simultaneous experimental measurements of velocity and concentration fields. For the highest and lowest viscosity ratios, standard RANS models with unclosed terms pertaining to viscosity variations are employed. We show that the standard Reynolds-averaged Navier-Stokes (RANS) approach with no explicit modelling for variable-viscosity terms is not applicable whereas dynamic LES models provide high-quality agreement with the …

A 3d Bioprinted Hydrogel Microfluidic Device For Screening Applications, Anant Bhusal

Theses and Dissertations

The microfluidic enabled the integration of engineered miniaturized tissue models for drug screening. Conventional polydimethylsiloxane or plastic-based devices require multiple fabrication steps, which are challenging. We developed a 3D bioprinting approach to create prototypes of hydrogel-based multi-material microfluidic devices integrated with microtissue models. The approach utilizes poly(ethylene glycol) diacrylate and gelatin-methacryloyl to create microfluidic chips using multi-material bioprinting capacity with a high resolution of 15µm on x-y and 50µm on the z-axis and post-printing viability of >90%. We demonstrated easy regulation of stiffness from 24±5 kPa to 1,180±9 kPa and burst pressure from 16±1kPa to 256±19 kPa in the chip …

Static And Dynamic Analysis Of A Bistable Frequency Up-Converter Piezoelectric Energy Harvester, Mohammad Atmeh, Alwathiqbellah Ibrahim, Abdallah Ramini

Mechanical Engineering Faculty Publications and Presentations

Using energy harvesting to convert ambient vibrations efficiently to electrical energy has become a worthy concept in recent years. Nevertheless, the low frequencies of the ambient vibrations cannot be effectively converted to power using traditional harvesters. Therefore, a frequency up-conversion harvester is presented to convert the low-frequency vibrations to high-frequency vibrations utilizing magnetic coupling. The presented harvester consists of a low-frequency beam (LFB) and a high-frequency beam (HFB) with identical tip magnets facing each other at the same polarity. The HFB, fully covered by a piezoelectric strip, is utilized for voltage generation. The dynamic behavior of the system and the …

An Alternate Dimensionless Form Of The Linearized Rigid-Body Aircraft Equations Of Motion With Emphasis On Dynamic Parameters, Douglas F. Hunsaker, Benjamin C. Moulton

Mechanical and Aerospace Engineering Student Publications and Presentations

The equations of motion for an aircraft can be linearized about a reference condition within the assumptions of small disturbances and linear aerodynamics. The resulting system of equations is typically solved to obtain the eigenvalues and eigenvectors that describe the small disturbance motion of the aircraft. Results from such an analysis are often used to predict the rigid-body dynamic modes of the aircraft and associated handling qualities. This process is typically carried out in dimensional form in most text books, or in nondimensional form using dimensionless parameters rooted in aerodynamic theory. Here we apply Buckingham’s Pi theorem to obtain nondimensional …

Interfaces In Dynamic Brittle Fracture Of Pmma: A Peridynamic Analysis, Longzhen Wang, Javad Mehrmashhadi, Florin Bobaru

Department of Mechanical and Materials Engineering: Faculty Publications

Recent experiments in bonded PMMA layers have shown dramatic changes in dynamic crack growth characteristics depending on the interface location and toughness. In this paper we present a peridynamic (PD) analysis of this phenomenon and determine three elements that are essential in a model reproducing the observed fracture behavior: (1) softening near the crack tip to account for changes in PMMA due to heat-generation induced by the high strain rates reached around the crack tip in dynamic fracture; (2) independent extension (mode I) and shear (mode II) modes of fracture; (3) a two-parameter fracture model, which matches both strength and …

Comparing The Performance Of Different Machine Learning Models In The Evaluation Of Solder Joint Fatigue Life Under Thermal Cycling, Jason Scott Ross

Dissertations and Theses

Predicting the reliability of board-level solder joints is a challenging process for the designer because the fatigue life of solder is influenced by a large variety of design parameters and many nonlinear, coupled phenomena. Machine learning has shown promise as a way of predicting the fatigue life of board-level solder joints. In the present work, the performance of various machine learning models to predict the fatigue life of board-level solder joints is discussed. Experimental data from many different solder joint thermal fatigue tests are used to train the different machine learning models. A web-based database for storing, sharing, and uploading …

Effect Of Blank Moisture Content On Forming Behaviour And Mechanical Properties Of Paperboard Tray Packages, Arvo Niini, Lena Berthold, Tobias Müller, Panu Tanninen, Jens-Peter Majschak, Juha Varis, Ville Leminen

Journal of Applied Packaging Research

Tray blanks were moisturised to study the effect of different blank moisture content levels on forming behaviour and mechanical properties of paperboard tray packages. The blank moisturisation was done by spraying water to the blanks before their three-dimensional (3D) forming. The trays were 3D formed by press forming or deep drawing. Visual quality and punch force values were used as indicators to evaluate the forming behaviour of the trays. The mechanical properties of the trays were investigated with compression, torsion, and storing tests. A high blank moisture content reduced the punch force, and the elevated blank moisture was connected to …

Effect Of Austenization And Repeated Quenching On The Microstructures And Mechanical Properties Of Wear-Resistant Steel, Yanuar Nugraha, Myrna Ariati Mochtar

Journal of Materials Exploration and Findings

This study was focused on determining the effect of repeated austenitization and quenching on mechanical properties and microstructure. The experiment was carried out in a rolled quencher facility with a heat treatment process of one to two times, with parameters of an austenizing temperature of 9500C and quenching at a temperature of 8500C with pressurized water media. Testing of specimens, including microstructure observations and hardness testing. The repeated heat treatment process showed an increase in hardness of 0.79% on one-time repeated heat treatment and 1.65% on two repeated heat treatments. This occurs due to the presence accompanied by refinement of …