Engineering Commons^™

Electromagnetically Propelled Garage Door, Connor Seifert

Honors Theses

Garage door systems are loud and energy inefficient given their many contact points and need for continual maintenance. Most garage door systems use a loud, bulky electric motor to pull the garage door up and down using a chain. To reduce noise and energy loss due to friction from the electric motor and chain, electromagnetic forces used in Electromagnetic Suspension (EMS) trains were researched and adapted to a garage door system. The electromagnetically propelled garage door (EPGD) system was designed and validated using SOLIDWORKS and ANSYS simulation with significantly less contact points due to non-contact electromagnetic propulsion (EMP). The design …

Thermal Simulation Of Additive Manufacturing From G-Code, Noah Foster

Honors Theses

No abstract provided.

A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette

Honors Theses

Routine bolt-loosening inspection plays an essential role in managing and preventing the degradation of our nation’s highway bridges over time. Neglecting to perform these inspections could result in public safety concerns. The study of this thesis develops a cost-effective method of bolt-loosening detection based on computer vision. To this end, two input images of the bolted connections are collected at two different inspection times. The feature points are then identified from the input images, based on which a geometric transformation matrix is applied to correct any perspective differences between the two images. Next, we select the image patches of the …

Analytical, Numerical, And Computational Simulation Of The Free Convection Cooling Of An Electronics Enclosure For Assistive Painting Device, Jack Clement

Honors Theses

No abstract provided.

Dynamic Design And Simulation Of Mechanical Baseball Launcher, Camille Wetekamm

Honors Theses

No abstract provided.

The Effect Of Store-To-Store Energy Transfers On The Global Dynamics Of Aircraft, Guilherme Mainieri Eymael

Honors Theses

This study analyzes the energy transfer mechanisms when nonlinear devices (stores) are attached to a linear model airplane. For that, a reduced-order model (ROM) was derived to simulate the first two flexible modes of vibration of the primary structure (aircraft) with one store in each wing. Each store can either be locked or unlocked. When locked, it only contributes as mass-effect, and when unlocked, it adds nonlinearity to the system. Simulations were then performed with either both stores locked, one store unlocked, or both stores unlocked. It was found that the attachment of nonlinear stores in the ROM changes the …

Development Of Controller Area Network Bus Programming For Quarter-Scale Tractor Pulling Sled, Brittani Wacker

Honors Theses

Usage of Controller Area Network (CAN) technology has allowed for advancements in many industries, including agriculture. Most importantly, its application is useful for refining data acquisition methods. With support from the Quarter-scale Tractor Design Team at UNL, this project united a CAN bus with the team’s current tractor pulling sled. The objectives were to install new instrumentation needed for the CAN bus and to program the updated system utilizing CAN data. The program needed to give the pulling sled functionality and the ability to read and log important pulling data. These goals were all accomplished by implementing new sensors, coding …

A Review On Heat Flux Measurement Techniques In The Nano And Microscale, Miguel Moreno

Honors Theses

Heat Flux measurements represent an important step in obtaining an accurate heat transfer profile in many engineering problems. Sensors capable of measuring this quantity have been around for decades, however, the increasing focus in nano and microscale applications in the industry and academia demands more accurate and smaller devices. This paper reviews some of the methods used to develop heat flux meters targeted to nano and microscale, as well as some calibration processes for the same. A combination of Luminescence and non-luminescence methods for direct and indirect measurement of heat flux will be discussed. A glimpse of what the future …

Gasification Based Waste Tire Integrated Energy Conversion Systems, Karah Powell

Honors Theses

The objective of this study was to evaluate the operating parameters impacts on the performance of a gasification-based waste tire integrated energy conversion system. In this system, the waste tires are put into a downdraft gasifier that is providing fuel for a solid oxide fuel cell (SOFC). The system is evaluated by the syngas production, power generation, and overall efficiency under various operating conditions. A hybrid 1-D model was adopted to perform a parametric study of the tire gasification and calculations were done to estimate the integrated system power generation and overall efficiency using MATLAB. Three parameters were studied: the …

Propeller And Propeller-In-Wing Thrust Vectoring, Grace G. Culpepper

Honors Theses

This research investigates the efficiency of a vane-based thrust vectoring system set in the wake of a propeller, supporting forward force at a minimum loss in net thrust. The vectoring system itself is placed in both a standalone propeller configuration and a propeller-in-wing configuration. Both static and wind-on force-based experiments are conducted at the University of Dayton Low Speed Wind Tunnel (UD-LSWT) with off-the-shelf R/C propellers. Sensitivity analysis determines both the effect of vane deflection angle on thrust vectoring and the effect of propeller placement with respect to the upper surface of the integrated wing on system performance. Static test …

Development Of A Computational Framework For Estimating Knee Joint Contact Forces In Running, Sean W. Kapp

Honors Theses

The prevalence of running as a form of exercise and the necessity of walking for simple locomotion obscure massive forces and moments within the body. An especial area of concern is the knee, as common among these injuries is knee pain as a result from high impact on the ground or ground reaction forces. These forces are altered by the foot strike pattern of the individual; in this study, either rearfoot strike (RFS) or forefoot strike (FFS). This alteration will impact internal forces conducted upward through the body. Given the complexity of the motion of running and the forces involved, …

Apiary Wagon Frame, Katelyn Franklin, Ryoma Thomas

Honors Theses

The objective of this thesis to demonstrate how our senior capstone project team took a product from a concept to a mass production manufacturing operation, using the knowledge and experience gained through our four years in the Haley Barbour Center for Manufacturing Excellence (CME). Our product, the Apiary Wagon Frame, is an opportunity to reduce the barrier to entry into the hobbyist beekeeping community. In the design process for the Apiary Wagon Frame, we tested several prototypes and different fabrication methods, ending with a product capable of holding twenty hive frames. After building our final prototype, the group created a …

Design And Production Of A Bathtub Caddy, John Marquez

Honors Theses

The purpose of this thesis is to document and discuss the design and manufacturing process used to produce a bathtub caddy on a large-scale production process for the Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the Fall of 2020 and Spring 2021 semesters by a team consisting of an Undergraduate Chemical Engineering Undergraduate, two Mechanical Engineering Undergraduate, a Finance Undergraduate, and an Accounting Undergraduate. The objective of this project was to design the product and then a manufacturing process that could be used to at first produce a prototype before planning a ramp up …

Introduction Of New Value Stream Through Vermicomposting Process, James Spalding, Joseph Harris

Honors Theses

The purpose of our project is to analyze whether a waste byproduct can be monetized into a viable profit stream for Wonderbird Spirits. Spent grain, a waste byproduct created by the distillation process, is currently the company’s biggest source of material waste. The CME project team designed and built a trommel to aid liquid-solid separation of the spent grain so that the solid portion can be repurposed as feedstock for a vermicomposting setup. We also suggest vermicomposting setup for the distillery based on the needs and capabilities of Wonderbird Spirits. We present financial analyses detailing the cost of creating the …

Economic Feasibility Of A Methanol To Dimethyl Ether Production Process To Avoid Contract Failure Shortfalls From The Covid-19 Pandemic, Jacob Noll, Robert Wasson, Harrison Mckinnis

Honors Theses

Our team entered the 2021 AVEVA Academic Competition, where teams of undergraduate senior chemical engineering students competed across the country. The competition was composed of two parts: the base case design and the optimization of a chemical process. As part of the competition, our team is acting as the Engineering team for a fictional company that has given us this project. Due to COVID-19, our methanol producing company has lost a contract with a customer, leaving 23,000 tonnes/yr of unclaimed methanol. We have two choices with this methanol: either sell the methanol on the market at the spot price for …

Evaluation And Sizing Of Solar Powered Reverse Osmosis Water Desalination System, Sandip Subedi

Honors Theses

About 71 % of the surface of Earth is water, out of which around 2.5 % is freshwater. The majority of the surface of Earth is occupied by seawater which also contains dissolved salt. The salt concentration in seawater makes it toxic to humans because the human body is unable to get rid of the salt that comes from seawater. The demand for fresh water is increasing due to the rise in global population. In this context, desalinated seawater is considered as a viable resource to meet the growing demand for fresh water. Desalination process is highly energy intensive due …

Feasibility Study Of Portable Solar Powered Blood Storing Refrigerator, Saroj Subedi

Honors Theses

This report is focused on the preliminary feasibility of portable solar-powered blood-storing refrigerators primarily based on calculations of energy required to maintain the temperature of the refrigerator, the electricity required throughout the day, calculating sufficiency of power supplied by the solar panel, and selection of battery for power storage. The method and the trend of a feasibility study involve the study of blood properties, separation of blood components after donation, and their storage conditions. Then, the portable size of the refrigeration has been proposed with three different compartments for storage of each blood component. The further methods involve the selection …

Creation Of A Wooden Model Toy Car As A Learning Module For Students Enrolled In Manufacturing 152, Patrick Brown

Honors Theses

This project involved the design and manufacture of a children’s wooden model toy car constructed on the CME factory floor. Apart from building a children’s toy, the purpose of this project was to introduce younger CME students to a high-quality product made efficiently in regards to manufacture time and total cost. The design for the car required the inclusion of principles from different manufacturing philosophies taught in the CME such as LEAN Manufacturing, which works to eliminate waste from a process, and Design for Manufacture and Assembly, which seeks to reduce cost and cycle time for a product. Through the …

Analysis On Fuel Options For Scramjet Engines With The Study To Lower The Starting Mach Number, Sumantra Luitel, Gagan Dangi

Honors Theses

The main objectives of this report were to perform analysis of an ideal scramjet engine, to assess the influence of fuel on endurance factor, and the possibility of lowering the starting Mach Number of the scramjet. In the first part, an ideal cycle parametric analysis was conducted on three different fuels i.e. Liquid Hydrogen (LH2), Jet Propellant 7 (JP-7), and Rocket Propellant (RP-1), taking into account their availability, physical properties, current uses, and potential uses. The detailed analysis is done largely relying on a 9 step Parametric Cycle Analysis technique to study how fuel properties influence the variation of seven …

Senior Design Capstone: Using An Engineering Design Process To Create A Sawzall Wobble Fixture For Milwaukee Tools, Tyler Moore

Honors Theses

The overall objective of this design project was to successfully design a fixture to expedite the repairs of Sawzalls at the Milwaukee Tools repairs facility in Greenwood, Mississippi. This project was executed in accordance with guidelines set forth by the Senior Capstone Design class at the University of Mississippi as well as the quality engineers sponsoring the project at Milwaukee Tools. The fixture was created utilizing an engineering design process with the goal of allowing technicians to press two Sawzall wobbles onto an angled Sawzall wobble shaft using an arbor press with just one press. By beginning with a straightforward …

Analyzing The Lifecycle Of A Modular Cutting Board From Design To Production, Caitlin O'Connor, Achintya Prasad

Honors Theses

This Capstone project is intended to demonstrate the process of product development for a modular cutting board from design to production by applying manufacturing principles, utilizing the stage-gate format, and developing a marketing plan. The guiding principles for the project would be the implementation of lean manufacturing and analyzing the quality, performance, lifecycle cost, and time needed for market introduction. Team voting and assignment occurred in Manufacturing 451 in Fall 2020, and the project was completed during Spring 2021. Teams were required to meet outside of class time in order to discuss ideas and build designs. Lab times were scheduled …

Sizing And Economics Of Solar Powered Indoor Swimming Pool, Aman Bhatta

Honors Theses

With increasing global population and aspiration for higher standards for living, there is a rapid increase in demand for energy. With the concerns of climate change becoming ever more pressing, a shift from the conventional energy source to an alternative green version to meet the energy demand could be of significant interest. A large amount of energy is required to maintain water temperature in the swimming pool at a human comfort temperature. Several studies have been performed to calculate and evaluate the feasibility of powering thermal systems for swimming pools using solar energy. Still, extensive analysis using solar thermal energy …

Parametric Design Of Flywheel For An Electric Punch Press, Prashant Dhakal

Honors Theses

Almost all designs start with a design requirement. These may be weight, volume, clearance, and even custom calculations. Finding a solution that meets these requirements often involves tedious and time-consuming iterations. Once the solution has been found, the design must be optimized to find the best possible solution. Finding the ‘best possible design’ requires substantial time and effort dedicated to iterating and analyzing the potential model solutions. This is where Parametric design comes into play. The Parametric design aids in specifying the key parameters of the design and makes changes interactively, with the model updating automatically. The purpose of this …

Computational Study On Suppression Of Airfoil Flow Separation Using High-Frequency Translational Surface Actuation, Bibek Gupta

Honors Theses

Flow separation is a phenomenon that occurs when pressure increases in the streamwise direction of a flow, making a distinctive boundary layer or separation bubble. It causes aircraft to experience an increase in drag and noise and a decrease in a lift, hence degrading their aviation performance. This study uses numerical simulations to understand better the effects of high-frequency translational surface actuation (HFTSA) on flow separation control. The numerical simulations mimic the experimental parameters of an experiment performed by Okoye et al. on using the HFTSA system to control flow separation. A symmetrical airfoil structure of chord length of 0.3 …

Charge Tracing For Determining Electrical Facility Effects On Electric Spacecraft Propulsion Systems., Joseph Backe

Honors Theses

Electric Propulsion Systems are the future of deep space travel. Since its design in 2016 Western Michigan University has been testing a Hall-Thruster from a previous Senior Design Group. One issue with Electric Propulsion Systems is tracing where the electrons go after being used to ionize propellant for spacecraft acceleration. Induced magnetic fields on Earth alter the electron paths found in the vacuum of space.

One solution is the EP TEMPEST. The EP TEMPEST is an electron tracer designed by the Air Force Research Laboratory. The goal of this project is to design an electron tracer like the EP TEMPEST …

Automated Form-Fill-Seal Loader, Amara Crosby

Honors Theses

Keystone Solutions Group requires a space, money, and time saving machine that can automatically load swabs and other similar sized devices into a new Multivac R245 form-fill-seal machine. Currently, Multivac “auto-loaders” are very costly and take up a great deal of space. A portable, easy-to-mount, automated swab loader was designed and initially prototyped. This design can be moved throughout the cleanroom with current material handling devices and contains enough storage to run continuously for upwards of a half an hour.

Hinging, Propping, And Latching Mechanisms For Sunseeker Solar Car, Zachary Ruppenthal

Honors Theses

In this project, designs for the hinging, propping, and latching mechanisms on the 2021 Sunseeker Solar Car were created. These designs allow for the car’s array of solar panels to be held at any desired angle to maximize collection of solar power and give the team access to the battery and driver compartment. Removable telescoping prop rods with pin attachments are used to set the array at a desired angle. The hinging mechanism allows for the array to be lifted vertically prior to rotation in order to avoid interference with the car’s roll cage. To accomplish this, two four-bar linkages …

Autonomous Vehicle Camera Mount Application, Yuan Sheng Sit

Honors Theses

Autonomous vehicles consist of many complex systems, an extensive set of hardware components, and various computing algorithms that constantly work in harmony to provide selfdriving capabilities to a vehicle. This project focuses on developing a universal mount for a ZED 2 stereo camera used in data collection for autonomous driving applications. The main purpose of the mount is to reduce dashboard, windshield, and lens glare that affect the quality of data collection for autonomous driving applications. Software such as Ansys and SOLIDWORKS are used to simulate stress, strain, and thermal distributions on the mount to better understand the strong and …

Lean Implementation In An Aquatic Cryopreservation Laboratory, Jennafer Zimmerman

Honors Theses

No abstract provided.

Industry 4.0 In The Retail Sector: Sustainability Of Food Retail With A Focus On Food Insecurity In Dayton, Oh, Katrina Alexis Coleman

Honors Theses

In recent years, large scale agricultural and food processing industries have experienced a great worldwide digital transformation. The advent of Industry 4.0, which has become popular in Europe, has helped many industries optimize their operations. Relatively new is the idea that food processing industries and other stakeholders in the food distribution supply chain cannot only optimize their processes but also, track and provide timely customer service. This has technical and managerial challenges that might limit the potential benefits of industry 4.0 in the efficient distribution of fresh food produce. For example, food retailers have to meet the increasing customer desire …