Industrial Engineering Commons^™

On Accounting For Equipment-Control Interactions In Economic Model Predictive Control Via Process State Constraints, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Traditionally, chemical processes have been operated at steady-state; however, recent work on economic model predictive control (EMPC) has indicated that some processes may be operated in a more economically-optimal fashion under a time-varying operating policy. It is unclear how time-varying operating policies may impact process equipment, which must be investigated for safety and profit reasons. It has traditionally been considered that constraints on process states can be added to EMPC design to prevent the controller from computing control actions which create problematic operating conditions for process equipment. However, no rigorous investigation has yet been performed to analyze whether, when a …

Weld Penetration Identification Based On Convolutional Neural Network, Chao Li

Theses and Dissertations--Electrical and Computer Engineering

Weld joint penetration determination is the key factor in welding process control area. Not only has it directly affected the weld joint mechanical properties, like fatigue for example. It also requires much of human intelligence, which either complex modeling or rich of welding experience. Therefore, weld penetration status identification has become the obstacle for intelligent welding system. In this dissertation, an innovative method has been proposed to detect the weld joint penetration status using machine-learning algorithms.

A GTAW welding system is firstly built. Project a dot-structured laser pattern onto the weld pool surface during welding process, the reflected laser pattern …

Energy Efficiency Evaluation Of Blower Heater Non-Purge Compressed Air Dryers, Alexandra M. Botts

Graduate Theses, Dissertations, and Problem Reports (ETD)

There are several compressed air dryers available for industrial use including, refrigerant, desiccant, and membrane. This research focuses on twin tower regenerative closed loop desiccant dryers, specifically: blower heater non-purge (BHNP) with and without cooling water pumps, Compressed-air Heater Purge (CHP), Blower Heater Purge (BHP), and Pressure Swing Heaterless (PSH). These styles of dryers are used mainly in industries that require extremely dry air such as, food manufacturing, medical air, or sensitive technology manufacturers. The research was conducted by collecting and analyzing real time current draw data on air compressors and associated dryers at eight different facilities (13 compressor systems) …

Impact Of Communication Latency On The Bus Voltage Of Centrally Controlled Dc Microgrid During Islanding, Mahmoud Saleh, Yusef Esa, Ahmed Mohamed

Publications and Research

Maintaining a sustainable and reliable source of energy to supply critical loads within a renewable energy based microgrid (MG) during blackouts is directly related to its bus voltage variations. For example, voltage variation might trigger protection devices and disconnect DERs within the MG. Centrally controlled MGs (CCMGs) type is dependent on communication. Therefore, it is very important to analyze the impact of communication networks performance degradation, such as latency, on the bus voltage of CCMGs. This paper investigates the effect of wireless communication technologies latency on the bus voltage and performance of centralized DC MGs. Two mathematical models were developed …

Economic Model Predictive Control Design Via Nonlinear Model Identification, Laura Giuliani, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Increasing pushes toward next-generation/smart manufacturing motivate the development of economic model predictive control (EMPC) designs which can be practically deployed. For EMPC, the constraints, objective function, and accuracy of the state predictions would benefit from process models that describe the process physics. However, obtaining first- principles models of chemical process systems can be time-consuming or challenging such that it is preferable to develop physics-based process models automatically from process operating data. In this work, we take initial steps in this direction by suggesting that because experiments that are used to characterize first-principles models often target specific types of data, an …

Data-Based Nonlinear Model Identification In Economic Model Predictive Control, Laura Giuliani, Helen Durand

Chemical Engineering and Materials Science Faculty Research Publications

Many chemical/petrochemical processes in industry are not completely modeled from a first-principles perspective because of the complexity of the underlying physico-chemical phenomena and the cost of obtaining more accurate, physically relevant models. System identification methods have been utilized successfully for developing empirical, though not necessarily physical, models for advanced model-based control designs such as model predictive control (MPC) for decades. However, a fairly recent development in MPC is economic model predictive control (EMPC), which is an MPC formulated with an economics-based objective function that may operate a process in a dynamic (i.e., off steady-state) fashion, in which case the details …

Farmbot Trackless Redesign, Cole Thomas, Cailey Kamm, Clayton Alderson, Otto Akerstrom

Industrial and Manufacturing Engineering

For this project the team PLANT3D worked along with Rory Aronson and FarmBot to generate a cheaper more user-friendly design for the FarmBot Genesis 1.3. Working with Rory and FarmBot, we as a team generated a list of design requirements and engineering specifications for the project. These requirements centered around creating a more accessible FarmBot model for the average person to be able to purchase and set up with ease. Much of this required taking the existing system and eliminating the most common problem areas. These were the track system, built using 1.5 meter aluminum extrusions and the complex interchangeable …

Design Of A Distributed Real-Time E-Health Cyber Ecosystem With Collective Actions: Diagnosis, Dynamic Queueing, And Decision Making, Yanlin Zhou

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

In this thesis, we develop a framework for E-health Cyber Ecosystems, and look into different involved actors. The three interested parties in the ecosystem including patients, doctors, and healthcare providers are discussed in 3 different phases. In Phase 1, machine-learning based modeling and simulation analysis is performed to remotely predict a patient's risk level of having heart diseases in real time. In Phase 2, an online dynamic queueing model is devised to pair doctors with patients having high risk levels (diagnosed in Phase 1) to confirm the risk, and provide help. In Phase 3, a decision making paradigm is proposed …

Implementing A Total Productive Maintenance Approach Into An Improvement At S Company, Xiaomeng Sun

Masters Theses & Specialist Projects

The study improved the overall equipment effectiveness (OEE) of machines and processes through the implementation of a total productive maintenance (TPM) approach at Company S over a three-month period. By comparing the OEE of equipment before and after the implementation of autonomous maintenance, this study concluded that autonomous maintenance improves OEE. The target of this study was one general product line at a polytetrafluoroethylene (PTFE) plant. Due to time limitations, the study only applied autonomous maintenance to operational activities. This research involved machine and processes selection, condition assessment, baseline OEE assessment, operator training, execution of autonomous maintenance, and OEE measurement. …

Quantitative Analysis Of Regenerative Energy In Electric Rail Traction Systems, Mahmoud Saleh, Oindrilla Dutta, Yusef Esa, Ahmed Mohamed

Publications and Research

This paper aims at determining the influential factors affecting regenerative braking energy in DC rail transit systems. This has been achieved by quantitatively evaluating the dependence of regenerative energy on various parameters, such as vehicle dynamics, train scheduling, ground inclination and efficiency of the electrical devices. The recuperated power and energy have been presented by a mathematical model, comprising of a set of empirical forms, which allows for thorough analysis. A detailed simulation model of a typical DC-traction system has been developed to validate the developed empirical forms. The results verified the validity of the proposed mathematical model, and demonstrated …

Design And Manufacture Of A Waste Compactor Prototype: A Step Towards Implementing A Non-Burn Health Care Waste Disposal In Developing Countries, Tito Mwinuka

Tanzania Journal of Engineering and Technology (TJET)

Non-burn technology is the only safe way of handling and disposing infectious healthcare waste. It involves steam treatment of infectious waste at temperatures higher than 121 o C for a minimum of 30 minutes before disposing them just like other municipal waste. Infectious healthcare waste is normally only about 10 25% of all healthcare waste. In this paper, design, manufacturing and testing of a waste compactor for reducing waste volume to facilitate its handling is discussed. Preliminary tests show that the waste volume can be reduced to less than 10% of its original volume using the developed compactor. Waste compactors …

Optimal Bidding Strategy For A Strategic Power Producer Using Mixed Integer Programming, Sayed Abdullah Sadat

USF Tampa Graduate Theses and Dissertations

The thesis focuses on a mixed integer linear programming (MILP) formulation for a bi-level mathematical program with equilibrium constraints (MPEC) considering chance constraints. The particular MPEC problem relates to a power producer’s bidding strategy: maximize its total benefit through determining bidding price and bidding power output while considering an electricity pool’s operation and guessing the rival producer’s bidding price. The entire decision-making process can be described by a bi-level optimization problem. The contribution of our thesis is the MILP formulation of this problem considering the use of chance constrained mathematical program for handling the uncertainties.

First, the lower-level poor operation …

Image Data Mining For Quality Control Of Nanofiber Reinforced Piezoelectric Nanocomposites Based On Sem Images, Zhonghua Hu

Open Access Theses & Dissertations

Recently, portable and wireless nano-scaled devices have been widely used in environmental monitoring, medical implants, defense technology, industrial safety, and personal electronics, such as the nanowire-based gas and chemical sensors and programmable nanowire circuit for nano-processors. There has been an increasing demand for high energy density capacitors that can be engineered for various applications in advanced devices. In it, piezoelectric nanofiber materials play critical role in producing new products. A piezo-ceramic polymer composite contains a polymer of high dielectric strength and high permittivity ceramic inclusions, making it well suited as a high energy density capacitor. Furthermore, the research shows that …

Impact Of Clustering Microgrids On Their Stability And Resilience During Blackouts, Mahmoud S. Saleh, Ammar Althaibani, Yusef Esa, Yassine Mhandi, Ahmed Mohamed

Publications and Research

In this paper, the impact of clustering multiple microgrids during blackouts, on their stability and supply availability, will be investigated. Microgrids have the capability of satisfying their emergency loads during blackouts. However, distributed energy resources (DERs)-dominated microgrids are affected by the uncertainty of their input energy supply, e.g. impact of solar irradiance on photovoltaic (PV) output. Moreover, an individual islanded microgrid is prone to instability issues due to large sudden load/generation changes. In order to increase the supply security, and enhance system stability, we propose to use the existing distribution grid infrastructure, if applicable, during blackouts to form microgrid clusters. …

Reliable Power System Planning And Operations Through Robust Optimization, Wei Yuan

USF Tampa Graduate Theses and Dissertations

In this dissertation, we introduce and study robust optimization models and decomposition algorithms in order to deal with the uncertainties such as terrorist attacks, natural disasters, and uncertain demand that are becoming more and more signicant in power systems operation and planning. An optimal power grid hardening problem is presented as a defender-attacker-defender (DAD) sequential game and solved by an exact decomposition algorithm. Network topology control, which is an eective corrective measure in power systems, is then incorporated into the defender-attacker-defender model as a recourse operation for the power system operator after a terrorist attack. Computational results validate the cost-eectiveness …

Life Cycle Assessment Projection Of Photovoltaic Cells: A Case Study On Energy Demand Of Quantum Wire Based Photovoltaic Technology Research, Shilpi Mukherjee

Graduate Theses and Dissertations

With increasing clean-energy demand, photovoltaic (PV) technologies have gained attention as potential long-term alternative to fossil fuel energy. However, PV research and manufacture still utilize fossil fuel-powered grid electricity. With continuous enhancement of solar conversion efficiency, it is imperative to assess whether overall life cycle efficiency is also being enhanced. Many new-material PV technologies are still in their research phase, and life cycle analyses of these technologies have not yet been performed. For best results, grid dependency must be minimized for PV research, and this can be accomplished by an analytical instrument called Life Cycle Assessment (LCA).

LCA is the …

Emergency Diesel-Electric Generator Set Maintenance And Test Periodicity, Stephen John Fehr

Engineering Management & Systems Engineering Theses & Dissertations

Manufacturer and industry recommendations vary considerably for maintenance and tests of emergency diesel-electric generator sets supporting critical operations power systems facilities. There is little consistency among sets of similar technology, and manufacturers and their representatives often provide contradictory guidance. As a result, periodicity of emergency diesel-electric generator set maintenance and tests varies considerably in practice. This work proposes and tests a research and analysis framework to develop parametric regression survival models of modern diesel-electric generator sets in emergency standby duty as a function of maintenance periodicity, test periodicity, and other predictors. Within this framework, predictors are developed from common maintenance …

Position/Speed Sensorless Control For Permanent-Magnet Synchronous Machines, Yue Zhao

Department of Electrical and Computer Engineering: Dissertations, Theses, and Student Research

Permanent-magnet synchronous machines (PMSMs) are widely used in industrial applications owing to their distinctive advantages, such as high efficiency, high power density, and wide constant power region. To achieve high-performance field oriented control, accurate rotor position information, which is usually measured by rotary encoders or resolvers, is indispensable. However, the use of these sensors increases the cost, size, weight, and wiring complexity and reduces the mechanical robustness and the reliability of the overall PMSM drive systems. The goal of the research for this dissertation was to develop a rotor position/speed sensorless control system with performance comparable to the sensor-based control …

Analysis Of Factors Affecting Technological Innovativeness In Engineering Enterprises In Tanzania, Emanuel Mjema

Tanzania Journal of Engineering and Technology (TJET)

This paper discusses the technological innovativeness in engineering enterprises in Tanzania and analyses the factors affecting the innovativeness. It starts by analyzing various concepts regarding innovation, then analyzed from documentary review factors affecting innovativeness and then analyzed the innovativeness in Tanzanian enterprises. From the documentary review it was learnt that the following key factors influence technological innovativeness: Existence of innovation management; Existence of market to absorb the products of innovation; Existence of partnership between the universities and the firms; Existence of positive culture and politics towards innovation; The government playing its role to influence innovation; Existence of the right knowledge; …

Low Volume Dispensing With High Speed Dispensers, Sunny Agarwal

Graduate Dissertations and Theses

With the high pace of innovation in the semiconductor manufacturing industry, there has been an increasing demand for more energy efficient and environmental friendly products. This research relates to a complex process of fluid dispensing at low volumes on a printed circuit board. Currently, a more refined non-contact dispensing terminology named “Streaming” is widely used to stream out material at low volumes for various applications. The key solution is to frame a dispensing method that lends itself most closely to the requirements of a specific production process.

This study represents a detailed approach of dispensing low volumes of materials in …

Open Source Kiswahili Spell Checker (Sw-Tz), Hashim Twaakyondo

Tanzania Journal of Engineering and Technology (TJET)

Different English software products are localized into many native languages spoken around the world, the most popular software products localized so far are word processing software and web browsers. The effort has begun to localize these software products in Kiswahili language which is widely spoken in Tanzania, East and Central Africa. Kiswahili is an official language of Tanzania, and is a national language in Uganda and Kenya. To make these software products useful to Kiswahili speaking community particularly in Tanzania a new Kiswahili spell checker has been developed and, it uses most of the Kiswahili words spoken in Tanzania and …

2d Autocad Geometric Data Extraction And Post Processing For Numerical Control, Tito Mwinuka

Tanzania Journal of Engineering and Technology (TJET)

In this paper, a method of extracting 2D geometric data from AutoCAD drawing and post processing for Numerical Control (NC) is presented. Geometric data already available in the Drawing Interchange Files (DXF) can be utilized to accurately and economically prepare part programs for controlling NC/CNC machine tools. AutoCAD, being general purpose software, stores its geometric data in a form that cannot be directly applied for automatic generation of Numerical Control (NC) codes. The way around the discrepancy between the structure of a drawing database (DXF files) and the information requirement for part programming is addressed in this work. NC programming …

Lunalight - Bringing Light To The Expanding World, Gabriela M. Igel, Daniel J. Patrick, Kimberley M. Smith

Materials Engineering

The LunaLight, a solar rechargeable light and cell phone charger, addresses the lack of access to electricity faced by 1.4 billion of the world’s population (International Finance Corporation). The LunaTech team has developed a product that is bright, simple, compact, versatile and competitive with existing products. Through a partnership with the non-profit organization One Million Lights, LunaTech has improved a previous team’s design to address user feedback, concerns of durability, and manufacturability.

The LunaLight design includes a 5 component plastic housing held together by 4 screws, a surface mounted PCB, a lithium-ion (Li-Ion) battery, one high-brightness LED, a solar panel, …

Optimization Of Bioprinting Process Using Design Of Experiments (Doe) And Taguchi Method, Maria Veronica Gonzalez

Open Access Theses & Dissertations

At this time there is a need for new fabrication techniques for engineering complex biological structures related to regenerative medicine, in vitro tissue analysis, and pharmaceutical testing with the purpose of placing specific cells in specific target locations. Right now, there is no enough conventional cell seeding methods that can achieve it. In order to achieve it, bio-fabrication, which is a delivery mechanism capable of placing biomaterials, cells, and bioactive macromolecules in specific target locations, comes to play an important role in this area. Among different approaches, bioprinting is one of the most useful processes that use drop-on-demand delivery mechanisms …

Three-Dimensional Indoor Rfid Localization System, Jiaqing Wu

Department of Industrial and Management Systems Engineering: Dissertations, Theses, and Student Research

Radio Frequency Identification (RFID) is an information exchange technology based on radio waves communication. It is also a possible solution to indoor localization. Due to multipath propagation and anisotropic interference in the indoor environment, theoretical propagation models are generally not sufficient for RFID-based localization. In fact, the radio frequency (RF) signal distribution may not even be monotonic and this makes range-based localization algorithms less accurate. On the other hand, range free localization algorithms, such as k Nearest-Neighbor (kNN), require reference tags to be spread throughout the whole three-dimensional (3D) space which is simply not practical. In this work, a hybrid …

The Design And Evaluation Of Wireless Sensor Networks For Applications In Industrial Locations, Hameed Madwar

Dissertations and Theses @ UNI

In manufacturing industries, there exist many applications where Wireless Sensor Networks (WSN's) are integrated to provide wireless solution for the automated manufacturing processes. It is well known that industrial environments characterized by extreme conditions such as high temperature, pressure, and electromagnetic (EM) interference that can affect the performance of the WSN's. The key solution to overcome this performance issue is by monitoring the received Signal Strength Index (RSSI) at the received sensor of the WSN device and track frame error rate of wireless packets.

ZigBee is a wireless sensor network (WSN) standard designed for specific needs of the remote monitoring …

Analysis Of Factors Affecting Technological Innovativeness In Engineering Enterprises In Tanzania, Emanuel Mjema

Tanzania Journal of Engineering and Technology (TJET)

This paper discusses the technological innovativeness in engineering enterprises in Tanzania and analyses the factors affecting the innovativeness. It starts by analyzing various concepts regarding innovation, then analyzed from documentary review factors affecting innovativeness and then analyzed the innovativeness in Tanzanian enterprises. From the documentary review it was learnt that the following key factors influence technological innovativeness: Existence of innovation management; Existence of market to absorb the products of innovation; Existence of partnership between the universities and the firms; Existence of positive culture and politics towards innovation; The government playing its role to influence innovation; Existence of the right knowledge; …

Polyenvi, Stephen Beard, Josh Engel, Paul Fake, Diego Flores, Alvaro Nunez, Miguel Wong

Electrical Engineering

Poor indoor air quality is a problem that is recognized by the Environmental Protection Agency (EPA) to cause health issues. In order to raise awareness of this problem, this document outlines the construction of a device that economically measures air quality through five metrics: dust, smoke, ozone, humidity, and temperature. The device integrates with a router to provide users access to information about their indoor air quality anywhere over the internet as well as local access to the data via an LCD mounted on the router. By increasing indoor air quality awareness, this device will aid users in making adjustments …

Analysis Of Possible Use Of Identification Technologies In Disassembly, Vukica Jovanović, Sreten Filipović, Gordana Ostojić, Stevan Stankovski, Milovan Lazarević

Engineering Technology Faculty Publications

The barcodes and Radio Frequency Identification tags that are being used during manufacturing, assembly, warehousing, and distribution could also be reused at the end of the product lifecycle for an identification of the correct disassembly process that would result in recycling of its components. The barcodes or RFID tags can be helpful in identifying objects in terms of sustainable development, regarding disassembly, recycling and reuse. In this paper, the analysis of the current applications of RFID Technology in the final phase of the product lifecycle will be presented. The simulation of the disassembly process supported by both barcode and RFID-enabled …

Design And Development Of A Prototype For A Web-Based Interface For Online Material For Tanzanian Youth, Mjema A.M

Tanzania Journal of Engineering and Technology (TJET)

A prototype of a web-based interface for an online database was developed to be used by youth organizations in Dar-es-Salaam. A participatory approach involving secondary students in the identification of user interface requirements, in designing and testing the prototype was used. A questionnaire was designed and manned in seven secondary schools in Dar-es-Salaam to estimate the Internet usage. Interviews were conducted to countercheck the questionnaire responses. The interview and the questionnaire helped to come up with a set of user requirements for the web-based interface of an online information search. From the specifications of the user requirements the author was …