Mining Engineering Commons^™

Public Preferences And Trade-Offs In Critical Mineral Mining Development In The United States, Bamidele Joseph Ajiga

Masters Theses

Rising demand for battery-critical minerals has increased U.S. mining efforts, but projects often face public opposition. There is limited work on how individuals in affected regions evaluate trade-offs between economic and environmental risks.

This research applies a discrete choice experiment to examine individual preferences for proposed battery-critical minerals mining projects in Missouri, Minnesota, and Idaho. 1908 respondents evaluated hypothetical mining projects defined by jobs, state tax revenue, the proportion of tailings reprocessed, groundwater impacts, and surface water impacts, under gold and silver versus battery-critical mineral framings.

Conditional and mixed logit models were used to assess the importance of attributes, demographic …

Development Of A Method To Measure Blast Overpressure Exposure Using Orthogonal Sensor Orientations, Nicholas Kuehl

Masters Theses

Measuring and recording blast exposure to military personnel from shoulder-fired weaponry or improvised explosive devices to correlate health outcomes like mild traumatic brain injury has been a goal for many years. As such, many wearable sensors have been developed and tested for accuracy and reliability. Despite this, knowing the sensor orientation in relation to the blast source is important to fully correlate the actual personnel exposure to clinical outcomes. This research investigates whether pressures recorded at three independent orientations in the x, y and z planes can be combined to a representative pressure that is independent of orientation. Important metrics …

Overpressure Waveform Comparison Of High Explosive, Methane, And Coal Dust Explosions, Frank James Schott

Masters Theses

Methane and coal dust explosions remain a leading cause of catastrophic mining accidents, making it critical to understand their overpressure characteristics for better hazard modeling, mitigation, and regulation. Although high explosives (HE), flammable gases, and dusts have been studied separately, direct waveform comparisons in identical environments are rare. This study addresses that gap by comparing overpressure waveforms from HE, methane-air mixtures, and coal dust explosions to assess differences in peak pressure, impulse, rise time, and phase duration. Twenty-seven tests were conducted using standardized instrumentation and sensor arrays. Results showed that HE generated the highest peak pressures with short positive phases …

An Experimental Study Into The Methods Of Water Coupling And Their Impact On Kinetic Energy And Blast Over Pressure Through The Use Of A Ballistic Pendulum, Jeremiah Alan Cohn

Masters Theses

Water coupled charges utilize the material properties of water to alter their behavior for reductions in overpressure and increases in kinetic energy. Although water coupling has been studied directly, combined usage of the two primary methods of water coupling, tamping and pushing, hinders further research. This study addresses the gap in literature by comparing ballistic pendulum and blast data for charges with water tamping and pushing to determine differences in kinetic energy, peak overpressure, impulse, noise and duration of fireball. The results showed that water tamping provided a 69.1% increase in kinetic energy, an 18.6% reduction in incident overpressure, a …

Development Of Stalling Detection Algorithms And Operator Behavior Models For Evaluating Hydraulic Excavator Performance, Mateo Fernando Montenegro Defaz

Masters Theses

This study aims to develop a reliable algorithm for stalling detection and investigate how operator behaviors impact the truck-loading process, focusing on swing and bucket rotations. While the study of excavator digging conditions and equipment performance is well understood, describing stalling from telemetry data and the influence of operators’ behavior on overall system efficiency remain underexplored. This study seeks to: (i) develop a reliable algorithm for stall detection by analyzing key operational variables such as velocity and angles; (ii) implement statistical and machine learning techniques, specifically a Support Vector Machine (SVM) classification algorithm, to differentiate between ideal and non-ideal digging …

Laboratory Scale Experimental Analysis Of The Effect Of Surfactants On Acid Mist Suppression During Copper Electrowinning, Thurman Kollie Elgin

Masters Theses

"The reduction in acid mist generation is an industrial occupational objective in the electrowinning industry of base metals. The technology of electrowinning as an extractive metallurgical technique of metals proficiently contributed to the recovery of pure base metals. During the process of electrowinning, oxygen bubbles are generated on the anode of the electrowinning cell because of the over potential in the cell due to high voltage. The bubbles formed tend to contain sulfuric acid of the electrolyte in the form of liquid-gas ascending particles of the solution. As these bubbles ascend to the surface of the solution, they burst at …

Dig Limits Optimization Using Binary Integer Linear Programming Method In Open Pit Mines, Hussam Naif Altalhi

Masters Theses

"Dig limits optimization is the process for classifying different materials (e.g., ore, stockpile material, and waste) into appropriately sized contiguous zones for open pit mining. The efficient determination of dig-limits is crucial for profitable and sustainable resource extraction in mining. Previous research has focused on defining dig-limits manually or using optimization approaches, but these methods are limited to only handling two material destinations (ore and waste). Thus, there is a need for operations research methods that consider the selectivity of mining equipment and can optimize dig-limits for metal mining operations with more than two material destinations. Consequently, the objective of …

A Binary Integer Linear Programming Model For Optimizing Underground Stope Layout, Theophilus Mensah

Masters Theses

"Underground mine planning engineers face significant challenges when determining what geometry provides the most profitable and safe stope for extraction. Several techniques and optimization algorithms have been developed in recent years, but most fail to find optimal solutions because they are heuristic or LP-based without efficient geometric constraints. This thesis work proposes a two-dimensional binary linear programming (BILP) model for determining the optimal combination of blocks in a stope that maximizes the economic value of the layout of stopes for a sublevel deposit. The work draws from Queyranne and Wolsey’s (2017 & 2018) formulations of tight constraints for bounded up/down …

High Strain Rate Analysis Of 3d Printed Concrete As Compared To Conventionally Cast Concrete, Weston Mcleod Thomsen

Masters Theses

"3D Printed Concrete (3DPC) is a developing method of construction that has advantages over conventional methods, including formwork reduction, complex geometry, and expedited construction. This technology has potential benefits for the military when considering the austere environments that forward operating bases are built in. This study aims to assess 3DPC applications in protective structures that protect critical assets from explosive blasts. These protective structures experience a high-strain rate response during blast loading of the structure, and the effects of this have yet to be analyzed in the literature concerning 3DPC. With the lack of prior research, the focus here will …

Discrete Event Simulation (Des) In Swapping/Charging Of Battery Electric Vehicles In Underground Mining, Albert Einstein Amponsem

Masters Theses

"With climate change concerns escalating, international agreements such as the Kyoto Protocol, the US Presidential Policy, and the Paris Agreement aim to reduce greenhouse gas (GHG) emissions, targeting significant reductions by 2050. The mining sector, a notable contributor to GHG emissions primarily through diesel-powered material haulage, emits approximately 68 million tons of CO₂ annually. Transitioning to Battery Electric Trucks (BETs) presents a viable mitigation strategy by replacing diesel trucks with electric alternatives, thus eliminating CO₂ emissions.

However, the effectiveness of BETs hinges on optimized battery swapping and charging procedures. This study employs Discrete Event Simulation (DES), a computational …

Replacing Combustion Engines With Hydrogen Fuel Cells To Power Mining Haul Trucks: Challenges And Opportunities, Ayorinde Akinrinlola

Masters Theses

"With the proven advantage of higher energy density in hydrogen fuel cells over batteries, there is potential to apply fuel cells to power mining haul trucks. This study aims to evaluate the technical and economic feasibility of hydrogen fuel cell electric mine trucks as an alternative to current mine haul trucks. Specifically, the project: (1) developed an economic framework for evaluating the integration of renewable energy powered haul trucks into mining; and (2) applied vehicle drivetrain and energy simulation in Matlab/Simulink to elucidate the challenges and opportunities of incorporating hydrogen fuel cell technology into the current form factors of mine …

Projectile Generator Design For Underground Coal Mine Seal Testing, Ethan Allan Steward

Masters Theses

"Underground coal mines have several dangers, one of the most hazardous of which is the possibility of an explosion caused by the ignition of methane gas. To reduce ventilation costs, coal mines have the option to close off abandoned areas that are no longer active with structural seals to keep an explosion from propagating into working areas of the mine. Though seals have been designed to resist the overpressure, none have been evaluated for their resistance to the impact of heavy objects. Underground explosions produce high velocity gasses that, traveling through mine openings, may propel objects in the mine at …

The Effects Of Rigid Polyurethane Foam As A Confinement Material On Breaching Charge Detonations, Nathan Franz Paerschke-O'Brien

Masters Theses

"The effects of a rigid polyurethane foam used as a confinement material on four types of breaching explosives were tested, focusing on the changes in shockwave peak pressures, detonation load compression forces, and brisance cratering abilities. The Plate Dent testing procedure was modified to incorporate a load cell force sensor, and two air overpressure sensors were included adjacent to the blast to quantify each test result. The testing variables focused on the polyurethane foam cure times and thickness volumes around the breaching explosives to determine the breaching charges' optimal energy output capabilities when confined by the foam material. The rigid …

Shock Wave Propagation Behavior At Corners And Crosscuts In Five Small-Scale Tunnel Scenarios, David Pierre Doucet

Masters Theses

"Shock wave propagation in tunnels and other enclosed environments is substantially more complicated than in an open-air or even a surface detonation. There is still much to learn about how shock wave properties change as a wave propagates in an enclosed space, such as a mine tunnel, inside of a building, or city street. The geometry of the enclosure will have a large role in the propagation of the shock wave. This means that many different tunnel designs must be studied. This work tested five different designs using a modular small-scale model. The scenarios tested were Straight-line, Single Turn, Around …

On The Investigation Of Hot Tearing Behavior Of Continuous Cast Steel, Yanru Lu

Masters Theses

”Hot tearing has long been recognized as a major problem that plagues the development of the continuous casting process and results in low-quality products. Understanding of the mechanisms and the required conditions for the hot tearing formation is important for industries but has not been well-established yet. Thus, this research focuses on the hot tearing issue observed in continuous cast steel, by providing a summary of the current research progress and then introducing a new laboratory method to determine the thermo-mechanical properties relevant to hot tearing of different steel grades under different solidification conditions. In this method, an apparatus was …

Additive Manufacturing Of Linear Shaped Charges To Address Run Up And Run Down Phenomena, Jason Ho

Masters Theses

”A shaped charge is an explosive device used to focus detonation energy in a desired direction. Additive Manufacturing (AM) can allow greater design freedom and geometric complexity for the liner portion of the shaped charge.

In this work, the following hypotheses were tested: 1) Adjusting the initial apex angle of a linear shaped charge liner reduces the amount of run up that occurs, and 2) implementing a backstop at the end of a linear shaped charge liner reduces the amount of run down that occurs.

Linear shaped charge liners with a continuously changing apex angle were created with additive manufacturing. …

Removal Of Antimony And Bismuth From Copper Electrorefining Electrolyte By Two Proprietary Solvent Extraction Extractants, Andrew Artzer

Masters Theses

"Antimony and bismuth are two of the most problematic impurities in copper electrorefining (ER). Because of this, much research has been done investigating the ways to remove them. Processes that are currently being used industrially include anode additions, liberators, ion exchange (IX), and solvent extraction (SX). Of these, liberators and anode additions are the most common while SX is the least, mostly being used for arsenic removal. There are other methods that have been evaluated, but are not in commercial use. These include the use of various electrolyte additives, and adsorbents such as bentonite clay and heavy metal sulfates.

Two …

Projectile Impact Effects On A 50 Psi Plug Type Coal Mine Seal, Bruce Albert Von Niederhäusern

Masters Theses

"The current lack of projectile damage criteria for mine seals is assessed to determine if criteria should be developed. Impact experiments were performed on a full-scale 50 psi mine seal to determine failure modes, dynamic stress state, and assess risk to existing operational mine seals. Test projectiles were selected from common underground coal mine items propelled by means of a black powder projectile generator. Projectile velocities attained in testing ranged from approximately 100 to 650 ft/s (30 to 200 m/s). Dynamic strain was measured on the non-impact face to derive the state of stress and estimate failure criteria. Penetration models …

Management Of Coal Dust Explosions In United States' Coal Mines Using Bag Type Passive Explosion Barriers, Jay Robert Schafler

Masters Theses

"The most significant and powerful hazard that exists in an underground coal mine is a coal dust explosion. A coal dust explosion has the potential to propagate throughout a mine resulting in massive damage to the mine and equipment, as well as tragic loss of life. An assessment of current global regulations and practices uncovered four main control methods utilized to prevent coal dust explosions in coal mines world-wide. The United States is one of the few countries that does not regulate or employ all four of these safety practices. Additionally, a review of past research into coal dust explosions …

Recovery Of Phosphate Minerals From Plant Tailings Using Direct Froth Flotation Process, Ashraf Alsafasfeh

Masters Theses

"The wastes produced from phosphate industry presents many challenges due to the economic and environmental impacts of their disposal. In the meantime, scarcity of high-grade phosphate ores persuades researchers to find novel methods of upgrading these wastes (secondary sources) and recycling them in the production plant circuit. The goal of this study is to investigate the potential to upgrade the phosphorus content in the tailing produced from a phosphorous production plant using direct froth flotation process. Characterization studies such as X-ray diffraction (XRD), scanning electron microscopy (SEM), and mineral liberation analysis (MLA) were first conducted to identify the mineralogical and …

Mining Asteroids For Volatile Resources: An Experimental Demonstration Of Extraction And Recovery, Egboche Christopher Unobe

Masters Theses

"Gaseous compounds trapped within carbonaceous asteroids may prove to be important targets for prospective space miners in the near-term. Volatile release is from hydrated, hydroxylated and carbonated phases present, making such bodies attractive as feedstock for the production of H₂O, CO₂ and simple organic compounds. A source of these species in orbit provides an opportunity to locally produce space-craft propellant and other life-support gases through the application of In-situ Resource Utilization (ISRU).

For this study, an experimental vacuum system was modified and used to test the technical validity of radiatively heating asteroid simulants to extract contained gaseous …

Detection Of Mine Roof Failure Using Inexpensive Lidar Technology, Ali Abdullah M. Alzahrani

Masters Theses

"Slope, Roof, and mine wall stability problems are some of the main reasons for deaths at U.S. surface or underground mining. The safety instruments were not enough to prevent that failure or even predict it before it occurs. However, the cost of such a tool that can be helpful in detecting roof failures is very high and not reachable in most instances.

The present study investigates the feasibility of using the M16 Leddar Evaluation Kit to detect the roof failure in mines. The M16 Leddar Evaluation kit cost is between 300$-800$, so it is the reachable price if it provides …

Mechanics Of Impulse Force Reduction For Mitigating Dump Truck Vibrations Under Hislo Conditions, Danish Ali

Masters Theses

"The deployment of large capacity shovels and dump trucks, for achieving economic bulk production capacities, has resulted in high impact shovel loading operations (HISLO). These large shovels generate high impact forces when loading dump trucks with over 100-ton passes under gravity. The impact forces also generate high frequency shock waves, which cause severe truck vibrations, and thus, expose dump truck operators to high levels of whole body vibrations (WBV). The dynamic impact force generates these vibrations, and thus, there is a need to develop efficient technologies to eliminate or reduce its impact. Existing literature and industry practice show that this …

Material Properties Affecting The Penetration Of Metal Targets By Copper Linear Shaped Charges, Kevin Lee Phelps

Masters Theses

"A linear shaped charge (LSC) is an explosive device used in demolition, aerospace, and in other applications that require the cutting of metal. Users of LSC's typically know the size of shaped charge needed to cut their target but commonly encounter previously untested materials. The motivation for this thesis is to provide an understanding as to what target material properties are good indicators of cutting performance so the selection of LSC can be more efficient. The author found that penetration theories for other types shaped charges were insufficient for the LSC, possibly because of the relatively slow projectile created by …

Artificial Neural Network Approach To Predict Blast-Induced Ground Vibration, Airblast And Rock Fragmentation, Raymond Ninnang Tiile

Masters Theses

"Blasting has been widely used as an economical and cheap way of rock breakage in mining and civil engineering applications. An optimal blast yields the best fragmentation in a safe, economic and environmentally friendly manner. The degree of fragmentation is vital as it determines to a large extent the utilization of equipment, productivity and mill throughput. Explosive energy, besides rock fragmentation, creates health and safety issues such as ground vibration, air blast, fly rock, and back breaks among others. As a result, the explosive energy impacts structures and buildings located in the vicinity of the blasting operation, and causes human …

Studies On Flocculation Of Fine Mineral Tailings Using Novel Polyacrylamide Based Polymer, Simin Khatibi

Masters Theses

"One of the important features in managing or treating sulfide fine tailings is separating solids from liquid by settling test. This thesis presents results of studied conducted on flocculation of Kaolin suspensions (a model tailings) and sulfide mineral tailings. Two polymers (PAM and Al-PAM) were tested as flocculants. The zeta potential value of slurries was measured by Nano Zetasizer device.

Al-PAM was found to be more effective for flocculation of kaolinite samples and also sulfide samples while PAM with used concentration was not. This study represents the power of flocculation as a possible solution to deal with industrial tailings"--Abstract, page …

The Effects Of Short Delay Times On Rock Fragmentation In Bench Blasts, Margaret Ruth Hettinger

Masters Theses

"Optimized rock fragmentation is essential for minimizing downstream costs to mining operations. Photographic fragmentation analysis, vibration monitoring, and high-speed video all provide measurements of blast effectiveness and supply data that allows operations to modify blasts to achieve downstream goals.

This study evaluates the effects of short hole-to-hole delay times on rock fragmentation. Photographic fragmentation analysis and various delay times were used on the same bench blast, the effects of timing on fragmentation were determined. This analysis provides a representative understanding of timing effects on fragmentation in the field, different from previous blast models which either negate the effects of timing …

The Effects Of Physical Flash Hole Deviations On Factory-Grade Rifle Ammunition, Nicolaas Martin Schrier

Masters Theses

"The objective of this research is to determine the effect of dimensional and positional changes of the primer flash hole on the performance of factory-grade rifle ammunition. The studied variables were flash hole diameter, offset from center, and orientation of the offset in the primer pocket. Cartridge performance was quantified by measuring muzzle velocity, chamber pressure, and target grouping size (precision).

Five different flash hole diameters were tested for both the Remington .223 and Winchester .308 calibers: 1.4mm, 2.0mm (the Fiocchi standard), 2.4mm, 2.8mm, and 3.0mm. Each diameter was tested at three offsets: centered (no offset), 0.5mm from center, and …

Detecting Diesel Particulate Matter Using Real Time Monitoring Under The Influence Of An Exhaust Fan System, Yasir Helal Alghamdi

Masters Theses

"Diesel Particulate Matter (DPM) is a complex mixture of diesel exhaust gas that consists of carbon, ash, metallic abrasion particles, sulfates and silicates. The diesel soot particle includes a solid core made of elemental carbon, and organic carbon compound attached to the surface of the soot particle. The main source of DPM is diesel exhaust gas. The National Institute for Occupational Safety and Health (NIOSH) and the Environmental Protection Agency (EPA) have determined that DPM is the source of most of the emissions of carbon monoxide, carbon dioxide, oxide of nitrogen, and hydrocarbons in underground coal, metal and non metal …

Studies On The Role Of Organic-Inorganic Hybrid Polyacrylamides In Fine Coal Flotation, Ontlametse Kenneth Molatlhegi

Masters Theses

"The current study investigated the effect of novel organic/inorganic (hybrid) polyacrylamide polymer as ash (slimes) depressant in fine coal flotation for the possibility to enhance the combustible recovery and ash rejection. Raw coal samples contain about 25% of ash-forming minerals were crushed, grinded to -75um and floated in the presence of in-house synthesized hybrid Polyacrylamide (Al(OH)₃-PAM or Al-PAM) at different operational parameters. Denver flotation cell with a 5-Liters capacity was used and the parameters investigated include: Al-PAM dosage, Al-PAM conditioning time, dual use of Al-PAM and a dispersant, impeller rotation speed and pulp's pH. For comparison purposes, commercially …