Other Mechanical Engineering Commons^™

Heating Lanyard To Warm Body Core, Cole Bunker, Spencer Alonge, Tyler Elsom, Matthew Hyland

Mechanical Engineering

Calculated Industries, a company that specializes in construction products headquartered in Carson City, Nevada, has sponsored the Heating Lanyard to Warm Body Core senior project. The objective of the project was to design and manufacture a body core heating device that will be used by construction workers to keep warm in cold environments. The goal is to create a device that is safe, comfortable, and temperature controllable. Our team consists of four mechanical engineering students at California Polytechnic State University, San Luis Obispo. Research was performed to analyze current products in the market, analyze how to best provide heat to …

Shallow-Water Wind Turbine Foundation, Andrew Walker, Nico Nani, James Cusanelli, Zachary Dunkelberger

Mechanical Engineering

Over the 2021-2022 academic year, we, the Shallow Water Wind Turbine Foundation senior project team, designed, manufactured, and tested a fixed bottom, sand mounted turbine foundation for the Cal Poly Wind Power Club’s Collegiate Wind Competition turbine. The foundation was restricted to certain material, installation, and geometric constraints outlined in this report, and needed to support the turbine under operating conditions including 22 m/s wind speeds. The design was analyzed using primarily a bearing capacity geotechnical analysis to determine final geometry and weight. The foundation was then manufactured using welded, custom carbon steel parts.

The foundation was inspected for geometric …

Cal Poly Fluid Power Vehicle Challenge 2022, Sangmin Sung, Eddy Rodriguez, Travis Welch, Jeremy Baechler, Kevin Pauls

Mechanical Engineering

In this report, the Featherweight Cycles design team puts forth the scope and overview of their design project, discusses background research and competitor analysis, and presents the project’s final design and manufacturing plans. The overall goal of this project is to fabricate and compete in the Fluid Power Vehicle Challenge, hosted by the National Fluid Power Association. To better define the design process, the team researched previous year’s designs from Cal Poly, as well as winning designs from the last two years to form a baseline of knowledge about competing schools’ designs. After researching multiple design paths, Featherweight Cycles chose …

Mechanical Horse Project, Hernan Ramirez Resendiz, Ben Apt

Mechanical Engineering

This document outlines our senior design project for the Cal Poly Mechanical Engineering Department on behalf of Jack’s Helping Hand. As a team of two Mechanical Engineering students, we developed a structure that can support a rider and can move in three degrees of freedom to model the gait patterns of a horse. This senior project will be continued by another group that will focus on electronics and implement the motors that will induce motion on the structure that our team has built. We collected baseline data by attaching an iPhone to a horse and used that motion to compare …

Produce Sorting Aid, Annica Navarro, Jessie Boucher, Natalie Roberts, Teng Lee

Mechanical Engineering

This Final Design Review (FDR) document intends to define the details of the Produce Sorting Aid senior project–selected by four mechanical engineering students, working under the team name Team W24. The Alameda County Community Foodbank (ACCFB) sorts bulk produce into bags or boxes for distribution to people in need of food. However, the current process is not ergonomic, time efficient, or safe for the volunteers at the ACCFB. The scope of the senior project is to design a mechanism that is ergonomic, time efficient, and safe for the volunteers to lift heavy produce and distribute the produce into bags ready …

W22 Landing Gear And Door Uplocks Final Design Review (Fdr), Jason Szeto, Garrett Donovan, Christopher Edward, Kevin Lee

Mechanical Engineering

This Final Design Review report outlines the senior project sponsored by General Atomics Aeronautical Systems, Inc., to design an unmanned aerial vehicle landing gear uplock and door locks. The main goal of the project is to create a proof-of-concept uplock that does not operate on hydraulic power, has minimal moving parts, and can support the weight, vertical acceleration and aerodynamic loads on the landing gear or doors. The document covers the background research, design specifications, design selection process, justifications, manufacturing, and verification of the functional prototype.

Compact In-Rack Dielectric Immersion Cooling System, Salvador Landeros Jr, Joshua M. Hannaman, Marshall D. Reid

Mechanical Engineering

The Compact Dielectric Cooling team consisting of Josh Hannaman, Marshall Reid, and Salvador Landeros worked with Aria Technologies to create a thermal management system for data centers that can easily implement liquid cooling into current infrastructure for high density computing servers. The project was to design, build, and test a compact immersion cooling system for a senior project at California Polytechnic State University – San Luis Obispo. Immersion cooling is a liquid-cooling process that involves the immersion of electrical IT equipment and the removal of heat from the hot IT components using dielectric liquid. The goal was to build a …

Nasa Micro-G Next Challenge: Sample Container Dispensing Device, Kristin G. Kraybill-Voth, Kelsey L. Mickelson, Oscar D. Popravka

Mechanical Engineering

This Final Design Review (FDR) report outlines a Cal Poly San Luis Obispo senior design project developing a sample container dispensing device for NASA Johnson Space Center’s Micro-g NExT design challenge, a competition for university students. NASA aims to bring the first woman and next man to the moon through the Artemis missions beginning in 2024. The Micro-g NExT 2021 challenges focus on developing equipment which will support the Artemis mission, where Astronauts will conduct extensive geological sampling to further the scientific understanding of the moon. Our team designed, built, and tested a device that holds sample bags as they …

Adapted Tricycle 2021, Carolyn Graven, Daniel Coleman, Sebin Cho, Farhan Khan

Mechanical Engineering

This document describes and outlines the details of the senior project completed by a team of four mechanical engineering students in their final year at California Polytechnic State University, San Luis Obispo. The team worked with Linda Wolff at California Children’s Services to reach their main goal: to create an exercise tricycle that can be used by Savannah. Savannah is a young adult, and she needs to be able to steer, brake, and power the tricycle using almost entirely her core muscles. Over the course of the project, the team worked to design and build a safe and functional tricycle …

F34 Beekeeper Assist, Kyle Ladtkow, Javier Guerra, Jose Velazquez, Ryan Heryford

Mechanical Engineering

Alejandro Jauregui is a veteran who now works as a commercial beekeeper. He lost both of his legs during his service. While his current prostheses allow him to fully complete his work, he has found that inspection of the bee boxes causes him severe hip and back pain. Bee box inspection is a critical task for beekeeping, especially since he maintains about 200 hives every day. Our senior project team was tasked with designing and building a device that would help him move the top bee box out of the way to allow for inspection. We performed preliminary research into …

Adjustable Head Tube Angle Headset, Glenn Petersen, Ben Harper, Josh Martin, Dylan Prins

Mechanical Engineering

This final design review report describes the design, manufacture, and test process of a bicycle headset capable of quickly and easily adjusting the effective head tube angle. The evolution of mountain bike geometry has forced bike designers to compromise between climbing and descending performance when choosing a head tube angle. A headset capable of quickly adjusting the effective head tube angle would allow riders to optimize their bike’s geometry for different stages of riding. This report details the research, idea generation, concept development and selection, design, manufacturing, and testing of our adjustable head tube angle headset.

Bicycle Headset With Adjustable Spring Rate, Andrew W. Drees, Jonah Masumoto, Camden R.S. Boshart, Matthew B. Mounteer

Mechanical Engineering

Fork flop can play an important role in the performance of a mountain bike. This phenomenon of fork flop is known as the tendency that the front wheel of a bike wants to flop over to one side when moving slowly. The fork flop experienced on a bicycle changes with the geometry of the bike, but our team sought to change the fork flop experienced through an adjustable internal spring design that attaches to the bicycle instead. From our research, we decided to utilize torsion springs as the method for mitigating fork flop. We also decided to use load cells …

3-Axis Reaction Wheel System For Cubesats, Alexandra Mae Lee, Daniel Leon, Christopher Pablo Casillas, Rose Mccarver

Mechanical Engineering

Reaction wheels are a common, but expensive, component used in CubeSats, that can accurately position a satellite using an imparted momentum (or impulse) from a rotating flywheel to adjust a satellite’s attitude. This document serves as the final design review and report for the 3-Axis Reaction Wheel Senior Design Project in the Mechanical Engineering Department of California Polytechnic State University, San Luis Obispo. The goal of this project is to produce a functional, low-cost 3-axis reaction wheel system based on previous research done by a master’s student at Cal Poly to be implemented in future CubeSats in the Cal Poly …

Adaptive Vehicle Control, Brian L. Finger, Maria Vargas, Jacob T. Larson, Christopher J. Villa

Mechanical Engineering

This report presents the final design for our device made for Mrs. Laura Jagels. Mrs. Jagels, who has an above the knee amputation, needed a device that would allow her to operate a manual car in a safe and reliable way that still gives her the traditional driving experience. This report takes into consideration the shortcomings of current market devices that enable amputees to operate vehicles. From this research and through interviews with Mrs. Jagels, we were able to decide on our device specifications, giving us a basis to objectively evaluate designs. Ideation and concept prototype building was performed for …

Scitechatorium, Esther Hurst, Emma Salam, Nejad Harara, Felipe Dejesus

Mechanical Engineering

The Bellevue-Santa Fe Charter School SciTechatorium needs a new educational exhibit for its K-6th grade students. The exhibit must be safe, engaging, and exciting for the students to use, and will ideally introduce students to the topics of Science, Mathematics, Engineering, Art, and Technology (STEAM) concepts. The team has investigated some of the most popular science museums from around the nation, as well as several popular children’s educational toys. This research revealed a need for hands on, focused exhibits to provide an effective educational experience. Many of our favorite existing exhibits give students an opportunity to fail in a safe …

Solar Decathlon Competition 2021, Khanh My Fleshman, Ashley H. Kim, Ian Grant Maclean, Erich Peter Fenczik Warnock, Carina Michaela Nani Monaco

Mechanical Engineering

This report is intended to outline all relevant background information, decisions, and design direction for our senior project at California Polytechnic State University, San Luis Obispo. We will be designing net-zero, affordable housing to compete in the attached housing division of the 2021 Department of Energy Solar Decathlon. With the increased urgency of climate change and focus on sustainability in construction, the importance of designing a net-zero structure is very apparent. Because there is a great need for affordable and sustainable housing in Watts, CA, we will be tailoring our design to meet this community’s needs. Details of the Solar …

Prosthetic Foot Shell, Christopher Menke, Colton Arbuckle, Jacob Rodriguez

Mechanical Engineering

Prosthetic foot shells are designed to fit around lower limb prosthetics to be able to fit shoes and several types of footwear. They are currently designed in a way that they wear through very quickly if used in an active lifestyle. The current designs on the market are designed for geriatric use. The sponsor for this project Mr. Dana Cummings, would like for the team to produce a product that extends current foot shell’s life. This document explains includes the team’s research process, the design process, and the main functions of what the team designed for. It will also show …

Transportable, Jung Sub Kim, Ellie Kitabjian, David Yang, Christopher Macias

Mechanical Engineering

This document is a Final Design Review (FDR) report for team TransporTable, a quartet of mechanical engineers at California Polytechnic State University, San Luis Obispo (Cal Poly). It chronicles our design and validation process through final design phase. Our project: to design and test concepts for a stackable table that streamlines group work. After conducting user/sponsor interviews and background research, we found that many products already exist, but none meet the specific blend of requirements set out by our sponsor. They include fast deploying/stowing times, durability, stiffness, and manufacturability. We ideated on the table’s functions, distilling many ideas into three …

Space Suit Attachment Quick Release System, Elyse C. Gillis-Smith, Andres I. Elzaurdia, Cole H. Stanton, Michael T. Roth

Mechanical Engineering

NASA plans to make it back to the Moon by 2024 with their Artemis Program, and stay there for a longer period of time to conduct research which will support the future of space exploration. While on the lunar surface, astronauts need to maximize their efficiency by carrying tools on their Exploration Extravehicular Mobility Unit (xEMU), and to accommodate this need, the Extravehicular Activity (EVA) Tools Team is pursuing a utility belt concept. The objective of this project is to develop a system capable of interfacing between the utility belt and any given tool, while also accommodating numerous restrictions and …

Performance And Economical Analysis Of Different Insulating Materials Used To Reduce The Heat Load Of An Existing Residential Building, Radwa A. El-Awadly, Ahmed A. Abdel-Rehim

Mechanical Engineering

The energy consumption from the residential sector is an important element which has an impact on the total energy consumption in any country. The heating and air conditioning loads can be reduced through many means. Using thermal insulation in buildings does not only contribute in reducing the required air conditioning system size, but also in reducing the annual energy cost for the whole building. In this case, the energy saving varies according to the building type, the climatic conditions at which the building is located as well as the type of the insulating material used. In the present study, an …

A Combined Study Of Heat Transfer And Temperature Distribution Inside Heated Double-Wall Infant Incubator Using Cfd, Hesham Safwat

Mechanical Engineering

What will be the answer if someone tried walking on the street and asking ten mothers in which pregnancy month their child had been born? The answer will be shocking because according to World Health organization (WHO 2012) at least one out of those ten mothers will answer that her kid was born earlier than his/her time! There are more than 15 million premature babies in the world having their first breath every year earlier than their times and more than 1.1 million of them the first few breaths unfortunately become their last. Moreover, if this question is asked to …

Cfd Investigation Of The Optimal Ventilation System For A Single-Family Room Neonatal Intensive Care Unit, Hesham Safwat, Ahmed Elbaz

Mechanical Engineering

Newborns are immunocompromised, and they are more susceptible to get infected than elders, hence, they should be kept in an aseptic environment that is almost free of microorganisms. A neonatal intensive care unit (NICU) is intended for caring for ill, premature and low-birth-weight infants. There are 2 main types of NICUs: the open-bay (OBA) NICU and single-family room (SFR) NICU. Researches have proved that the SFR NICUs have many advantages as compared with the OBA NICUs ,hence, SFR NICUs are predominant worldwide since 1994. The ventilation system has a crucial role in the infection prevention and control (IPC) program, as …

A.C. Moyer Eye-Cap Manufacturing, Thais Bertolus, Alexa Steidl, Hana Welsh, Jarod Kinney, Maya Willis

Mechanical Engineering

A.C. Moyer company has been making eye caps as a family business since 1947. Eye caps are a product used during the embalming process. Currently the machines being used to produce the eye caps are outdated and unsafe. We are a team of 5 mechanical engineering students tasked with either designing new machines or updating the existing machines to make the manufacturing process more efficient, automated, and safer. This document describes the design process, provides background, relevant research, establishes project objectives, and defines plans for project implementation.

Portable Wind Turbine Blade Leading Edge Erosion Test, Joe Blakewell, Tim Holt, Kevin Vartan

Mechanical Engineering

Turbine Technology Partners, LLC (TTP) is a company located in Santa Barbara, California that provides expert independent engineering (IE) consulting services to the wind energy industry - supporting its goal of generating cost effective and reliable carbon-free renewal energy for the world. TTP customers include some of the largest wind turbine original equipment manufacturers (OEMs), wind turbine power plant developers, and wind turbine owner/operators. One of the biggest problems challenging the wind energy industry currently is the power loss that results from the leading edge (LE) erosion of wind turbine blades. The purpose of our senior design project is to …

Bolted Flanged Assembly Test Stand, Mark Christian Damasco Sunga, Paulina Mercedez Delgado, Philip John Coleman

Mechanical Engineering

The following Final Design Report (FDR) is the last formal documentation for the senior design project. The project was carried out by three senior mechanical engineering students at California Polytechnic State University, San Luis Obispo for Phillips 66. The project proposed was to design a test stand and implement a procedure which will evaluate craftsmen’s abilities to assemble a bolted flanged joint assembly. The goal was to create a fully functional test setup that can be duplicated and utilized throughout Phillips 66’s refineries. This document details the design process that was completed over the course of three quarters, including concept …

Deep-Sea Water Collector, Chandler Jones, Jenny Verheul, Michael Di Giorgio

Mechanical Engineering

Properties such as nutrients, DNA, pH levels, and primary productivity are difficult to measure onboard an Underwater Remotely Operated Vehicle (UROV) as mobile submarine sensors are highly expensive and conventional water capture devices are too large to be equipped. However, these properties provide an integral view into our oceans, the species that inhabit them, and our influence on the environment. Collected samples of seawater taken back to labs allow researchers to see a clearer picture of ecosystems’ inhabitants and lifecycle with the analysis of Environmental DNA (eDNA) among many other properties. The scope of this project is to design a …

Formula Sae Monocoque Chassis Development, Kc Egger, Brian Ford, Kyle Nagao, Neal Sharma, Donovan Zusalim

Mechanical Engineering

Formula SAE is a collegiate competition hosted by SAE International with the primary goal being to design, manufacture, and race an open wheel race car. The Cal Poly Racing Formula SAE team strives for improvement every race season and has remained competitive as a result. The 2019-2020 management team determined that further research and development towards the chassis would yield the greatest performance benefit for future seasons, as the previous chassis platform limited packaging and mounting options for vehicle subsystems which interfaced with the chassis.

A redesign of the Cal Poly Racing Formula SAE team’s carbon fiber reinforced polymer monocoque …

Elevate Dental, Connor Merrick, Everett Johnson, Jonah Holbrook

Mechanical Engineering

During a dental procedure, patients are often required to have a bite block placed in their mouths to keep them open for the duration of their procedure. These can be very uncomfortable for patients due to lack of properly-fitting sizes. This project presents an alternative fully adjustable bite block that is affordable, comfortable, and easy to use for dental personnel.The bite block is a two piece side loading design that uses interlocking teeth to supply a range of five sizes.

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Design For Additive Manufacturing, Michael Charonnat, Leonardo Franco-Muñoz, Sam Noble, J.P. Purdom

Mechanical Engineering

This document outlines the critical design details and timeline for the Design for Additive Manufacturing Senior Project sponsored by Solar Turbines, Inc. The scope of this project encompasses the redesign of two of Solar Turbine’s cast parts for metal additive manufacturing in order to minimize lead time, cost, and weight. With the overall objective of performing in-depth analysis exploring affordability & feasibility, this redesign process will aid Solar Turbines in expanding their knowledge of Design for Additive Manufacturing principles and enable them to further incorporate the use of additive manufacturing into their production processes. The first part that the team …