Other Mechanical Engineering Commons^™

Prove Endurance Car Front Suspension, Lauren A. Williams, Logan Simon, Justine G. Kwan

Mechanical Engineering

This document details the collaborative Mechanical Engineering Senior Project with Cal Poly PROVE Lab on PROVE Lab’s Project 2; an electric vehicle designed to travel 1000 miles on a single charge. Logan Simon, Justine Kwan, and Lauren Williams are given the challenge of designing an innovative proof of concept front suspension suspension for this vehicle.

After detailed research of new suspension systems, it was determined that the innovative nature could be in the form of unique manufacturing methods, materials use, or mechanical design. At this point in time, this vehicle is a purely conceptual design with no concrete requirements. Therefore …

Mobile Opera Backdrop, Juan Villalobos, Robbie Behlman, Kevin Valencia

Mechanical Engineering

Opera San Luis Obispo requires an acoustically projecting stage backdrop for their future plan of deploying a mobile opera house. The custom stage backdrop must be low-cost, easy to assemble and must project the performance sound to outdoor audiences. Other design requirements include being transportable in a step van, the ability to be assembled quickly by a crew of two, resistance to various outdoor conditions, the ability to mount accessories from the walls, and should meet a budget of $5,000. With the scope of the project understood, the three-quarter project is outlined. During the first quarter, the main deliverables included …

Universal Studios Hollywood Vip Trolley - Roller Frame, Jeffrey Ploss, Chase Montague, Lincoln Treanor

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Lightweight Tennis Ball Pick Up & Hopper, Alejandro Morales, George Degrandis, Tyler Noxon

Mechanical Engineering

Within this document, the “Pursuit of Hoppiness” team will clarify some of the details associated with completing this design project. The project is focused on designing a mechanism for tennis players and coaches of all ages that is able to collect tennis balls around a tennis court, specifically around the net and fence. The goal is to make the final product lightweight, inexpensive, and easy to use. With multiple ideation sessions, the team was able to brainstorm several ideas that serve the above functions and constraints.

The initial process began with choosing two different ideas that followed through until the …

Cal Poly Rose Float Overheight Mechanism, Ali A. Harake, Breanna H. Tran, Morgan K. Montalvo, Sergio B. Gutierrez

Mechanical Engineering

The Cal Poly Universities jointly build and enter a floral entry, commonly known as a float, into the Pasadena Tournament of Roses Rose Parade. At the end of this parade route, there is a 16’6” bridge all floats must drive under. The scope of our project is to design and build a mechanism roughly described as an “overheight” mechanism, as its function is to raise and lower large heavy structures so the float is able to pass under the bridge. This hydraulic mechanism is powered via the float animation system.

Development Of An Insulated Solar Electric Cooker (Isec) With Thermal Storage For Use In Developing World Countries, Amanda Gyokery, Spencer W. Davis, Kyle Henry Smit

Mechanical Engineering

According to the World Health Organization, about half of the world’s population uses biomass stoves to cook their meals. However, biomass fires can be dangerous. Unattended biomass fires and indoor air pollution are responsible for an estimated 600,000 deaths annually and the creation of approximately 4 million instances of chronic disease. They also release CO2 and other pollutants into the air, and require the families to gather enough material to keep it burning (WHO 2017). Although cleaner cooking technology seems like a clear solution, often families are either unwilling to change how they cook food or are unable to afford …

Dyno-Mite Redesign, Brandon Joseph Miller, Daniel Robert Hoffman, Richard Demedici Young

Mechanical Engineering

The Cal Poly Mechanical Control Systems Laboratory currently employs an outdated device, known as the Motomatic, to teach students about various motor characteristics and control methods. These include open-loop vs. closed-loop control, speed vs. position control, and DC motor response curves. The current device does not function properly and produces unreliable data due to overwhelming non-linear effects such as stiction and shaft misalignment. Our team was tasked with designing a replacement device that retains many of the same educational goals as the original lab procedure, while also adding new educational goals pertaining to the device system dynamics. The new apparatus, …

Medium Duty Gas-Turbine Engine Blade Removal Tool, Elliott James Greb, Jacob Thomas Syage, Kellen Thomas Field

Mechanical Engineering

Solar Turbines Incorporated sponsored a team of three Cal Poly Undergraduate Mechanical Engineering students to design, manufacture, prototype, and test a tool for the removal of turbine blades from their respective disk assembly without damaging the disk itself. The tool was developed for Solar’s industrial gas turbine engines. The tool complies with all OSHA and Solar Turbines safety and engineering constraints, and was designed for use in a shop facility. The tool was made adaptable for geometric variances in multiple turbine rotor disk stages, and requires no more than one technician to operate using a maximum of two shop resources. …

Animated Otto-Langen Atmospheric Engine, Keiran M. Hansen, Lance Hodgson, Rachel A. Jakob, Chris J. Splees

Mechanical Engineering

Based on an existing relationship between Dr. Owen and the Deutsches Museum, Otto-Mated was given the opportunity to collaborate with the two in a year-long senior design project. Otto-Mated was tasked with modeling and simulating the Otto-Langen Atmospheric Engine as a form of preservation and education. The model was created in SolidWorks and animated in Blender, effectively providing the museum with accurate and educational videos demonstrating the engine’s function. Within this document are the plans, decisions, and processes used to create our final product for Deutsches Museum.

Bear Minimum: Ultralight Composite Bear Canister, Rama B. Adajian, Adam C. Eisenbarth

Mechanical Engineering

The ultralight backpacking community needs a strong, easy to use, safe bear canister that is lighter than current market products for trekking in the backcountry. A full design of the lid for the bear canister is to be completed. This includes the locking mechanism to ensure it is bear proof, the interface between the lid and the canister, and the structure of the lid so it passes the strength and weight specifications. The lid, along with the already designed canister body, is to be manufactured with formal documentation. The lid will initially be tested separately and then with the canister …

Development Of 3d Compression Molded Composite Primary Structure, Sean D. Tischler, Jacob H. Goldstein, Alea A. Perez

Mechanical Engineering

The work accomplished by the Black Gold team improved upon the carbon fiber compression molding research and information available on the Cal Poly San Luis Obispo campus. The team used the rear suspension rocker arm off a Ventana Alpino mountain bike as a design goal for this project. This research and body of work includes the methods used to design a compression molded part for complex part loading and shape. This extends to the process of choosing an appropriate layup process, in addition to benefits and drawbacks of the use of chopped fibers in compression molding. The research includes the …

Cal Poly Compost Chomper, David Anthony Jungquist, Cory James Parmenter, Joseph Mark Mcgill

Mechanical Engineering

The purpose of this final design report is to detail the design, manufacturing, and testing of a bicycle powered compost cutter for use by the Captain Raymond Collin’s Elementary school. Students in the garden program are tired of manually chopping up garden waste into small enough pieces to be composted effectively. Project Sponsor and Master Gardener, Susan Deogracias had the idea to create a pedal powered compost cutter which would save time and improve moral for the aspiring gardeners.

This report details the ideation process the team went through in defining the compost cutting system. Engineering methods are documented for …

Micro-Spi Sediment Profile Imaging Micro-Inspector, Andrew P. Corvin, Caleb T. Davies, Matt R. Ferrari

Mechanical Engineering

This project was proposed by Dr. Brian Paavo through a desire to more easily study the benthic sediment layers of the ocean. To do so, he asked us to build a simple and compact machine for use in sediment profile imagery (SPI). Although devices like this already exist, they are all large scale devices that require a ship with a crane to deploy, which is expensive and time consuming. Instead, he desired a “micro” SPI, which is capable of being deployed from a small vessel that can easily navigate shallow waters. Our interpretation of these requirements was as follows: a …

Pedal-Powered Drivetrain System, Geremy J. Patterson, Callaghan Fenerty, Bradley Welch

Mechanical Engineering

No abstract provided.

Deployable Antenna For Cubesat, Mackenzie Thomas Lennon, Caleb Andrew Barber, David Matthew Galves

Mechanical Engineering

This project is a proof-of-concept ground model of a large deployable antenna designed for the small space requirements of CubeSats. This small deployment module is designed to fit a 2 m by 1 m reflective antenna inside a storage volume of with the dimensions 20 cm by 20 cm x 40 cm. The reflector will be deployed to a parabolic shape with the goal of modeling the reflector necessary for high frequency communication. Because this module is designed as a proof-of-concept for the deployable parabolic reflector specifically, no electrical components will be incorporated and will just focus on the deployment …

Swanton Pacific Railroad - Track Maintainer Upgrades, Jakob Graf, Dustin Platt

Mechanical Engineering

This project’s sponsor is Swanton Pacific Railroad, a 1/3 scale railroad in Santa Cruz, CA. Our team was given the task of upgrading a maintenance cart used to clear debris from the track and level the gravel ballast during maintenance projects. Our focus was to upgrade the blowing system used to clear any debris. The current system used is a hydraulic fan with a single length of ducting serving as its outlet. Our solution is to mount two Stihl backpack leaf blowers to manufactured saddles and mount the assembly to the cart in place of the hydraulic fan. Ducting is …

Grey Water Capture, Paul B. Brenneman, Vicente J. Ramirez, Kevin J. Alexander

Mechanical Engineering

Many households today do not implement any kind of grey water recycling system. People do not get a grey water system for a variety of reasons; the benefits could be unknown, the uses for grey water could be limited in their specific home, or the economic gain is too minimal to constitute a modification to the house.

For our project, we are going to design an easy to install product that enables the reuse of grey water from household sources. Examples of our final product could be something that lets the customer use grey water from the bathroom sink to …

Photovoltaic Cooking In The Developing World, Tyler Watkins, Christopher O'Day, Omar Arriaga

Mechanical Engineering

The challenge of clean cooking is faced by hundreds of millions of people worldwide. We present a cooking technology consisting of a solar panel directly connected to an electric heater in a well-insulated chamber. Assuming continued decrease in solar panel prices, we anticipate that in a few decades Solar Electric Cooking technologies will be the most common cooking technology for the poor. Appropriate use of insulation reduces the power demand making low-power Insulated Solar Electric Cooking systems already cost competitive.

Inclusive Lectern, Trent Canales, Sean Day, Dylan Sigley, Stephen Sippel

Mechanical Engineering

A lectern is an essential piece of equipment for almost all speeches and presentations. They come in many forms and range in degree of professionalism depending on the occasion. Lecterns not only hold a presenter’s notes, a microphone, or other presentation aids, they provide a structure for a presenter that can bolster their confidence during a presentation. As such, it is important that all presenters have a lectern available to them. Unfortunately this is not always the case due to lectern accessibility limitations. This problem inspired the Cal Poly Disability Resource Center to request a lectern that satisfies the Least …

Magnetic Bearing For Bently Nevada Rk4 Rotor Kits, Sean Fowler, Garrett Olson

Mechanical Engineering

Active Magnetic Bearings (AMB) are contact free bearings that support loads by magnetic levitation. This is accomplished by generating magnetic forces with electric current through a series of electromagnets surrounding a suspended rotor mass. Along with a set of electromagnets, an AMB assembly also consists of power amplifiers for each electromagnet, a controller, and proximity sensors. The proximity sensors provide rotor position feedback to the control system, which modulates power to the amplifiers [4]. Magnetic bearings are used in several industrial applications today, including but not limited to compressors, turbines, pumps, motors, and generators. Advantages of their utility include very …

Transit Seating, Luke Mielke, Chris San Nicolas, Jon Rich, Sam Thompson

Mechanical Engineering

No abstract provided.

Walker Tray, Marlene Troncoso, Judy Lantaca, Miriam Krage, Claire Francis

Mechanical Engineering

Sean is an individual with Cerebral Palsy, a disability that affects one's balance, muscle tone, muscular coordination, posture and control. Sean utilizes a walker to aid in maintaining his balance and muscular coordination when ambulating. This enables him to walk independently and leads to improved muscle strength and coordination. When walking, Sean places both hands on the walker to maintain balance and thus the ability to walk and carry items at the same time is compromised. Sean would like to be able to transport items while in use of his walker. The goals of this senior project design are to …

Micro Debris Generator, Gordan Bradaric, Ross Byers, Stephen Quanci

Mechanical Engineering

This senior project team at Cal Poly consisting of Stephen Quanci, Gordan Bradaric, and Ross Byers has been commissioned by Erik Brown of Lawrence Livermore National Labs to create a way to reliably and consistently entrain microscopic particles into the hot HTTU flow. These particles will be used to compare the loading rates of new HEPA filters by measuring the pressure drop across the filter. The generated particles would simulate typical conditions in which these HEPA filters are expected to operate, namely fine ash. The particles used for loading the filter are intended to simulate the particulate reaching the LLNL …

Putter Measurement System, Bryan A.L. Hofferd, Yuzo Makitani, Jacob Phillips, Eric Stubben

Mechanical Engineering

This project is provided and funded by Callaway Golf Company for the Mechanical Engineering Department as a capstone project, also known as the Senior Project series: ME 428, 429, and 430. The title of the project proposal is "Putter Measurement System" in which our team must design, build, and test a system that meets the proposed objectives as stated by Callaway Golf. The need arises from the current systems’ inability to provide detailed and consistent measurements without tedious setup and calibration.

Compliant Air Skates, An Experiment, Samuel Feldtkeller, Cody Anderson, Kevin Daily, Eliana Stefani

Mechanical Engineering

There is currently a gap in the market of train levitation systems: wheeled trains and MagLev trains exist, but none utilize the low friction and high efficiency aspect of trains levitated by air skates. An air skate, is an air bearing that uses a pressure difference along its annular body to create a thin flow of air which is strong enough to "levitate" the weight of the skate. We have designed a compliant air skate that can glide over 0.04[in] defects in surfaces without touching down. After having made compliant skirts out of fiberglass and silicone, our setup of three …

Efficiency Testing Of An Electronic Speed Controller, Grace Cowell, Matthew Hudson, Marcus Pereira

Mechanical Engineering

This project required the development of a rig that could experimentally determine the efficiency of an Electronic Speed Controller (ESC). The selected design focuses on measuring the losses due to heat from the device and comparing this to its input power. The selected design is a flow rig that utilizes the heat equation q=ṁcpΔT. The rig provides a steady state measurement of the ESC heat output by passing a known mass flow rate of air across the ESC and measuring the temperature difference. It uses a flowmeter to determine ṁ, thermocouples to determine ΔT, and a table lookup to determine …

Machine Components Test, Brandon Younger, Lauren Romero, Carlos Padilla

Mechanical Engineering

To enhance California Polytechnic State University’s Mechanical Engineering program, Dr. Schuster has sponsored Brandon Younger, Lauren Romero, and Carlos Padilla to design and develop a new lab for students in the Intermediate Design class to test real mechanical components. This report discusses the background and ideation process that lead to the development of the Educational Mechanical Breadboard for Transmission System Components (Machine Components Test). Additionally, detailed drawings, 3D modeling, testing plans, and analysis are included to show how the Machine Components Test design will work and be validated.

Squirting Balloon Toy, Rachael Schelley, Elizabeth Wilhelm

Mechanical Engineering

The main goal of the Squirting Balloon Toy project was to create a new toy that combined both a helium balloon and a squirting water component near the base of the balloon. The toy will be sold at theme parks, fairs, and to other retailers such as toy stores with the target audience of primarily children and their parents, or any individuals seeking a good laugh when they spray their unsuspecting target. As a result, the toy was designed to be both visually appealing and to have an element of surprise. After testing and analyzing four different conceptual designs, two …

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

High Temperature Hepa Filter Test Unit Upgrades, Alexander Krippner, Ian Corcorran, Michael Burlando

Mechanical Engineering

No abstract provided.