Manufacturing Commons^™

An Interactive Computer Graphics Based Off-Line Avail Programming Environment For Coordinate Measuring Machines, Nayanesh B. Bhandutia

Theses

Productivity can be increased by providing computer aided off-line program development environment to operate direct computer controlled Coordinate Measuring Machines (CMM). Such an environment not only results in reduced operational downtime of the CMM but also eliminates the need for the operators to learn and debug the complicated CMM programming language.

An application software was developed to provide a computer based graphical environment for on-the-screen CMM inspection simulation and AVAIL part program development. A comprehensive, menu driven front-end was developed as a foundation for this software. Algorithms were designed and coded to read and interpret CAD software part design information …

An Integrated Approach To Implement Iso 9000 Series Standards To United States Manufacturing Industry, Jatin N. Amin

Theses

Implementation of ISO 9000 series quality system standards to the U.S. manufacturing industry is discussed by developing a generic model for implementation. In recent past, quality became a prime performance issue to formulate strategy to improve market share and profit for U.S. manufacturing industry. Many companies seeks for ISO 9000 registration. Manufacturing industry and other industries as well, are facing numerous problems in implementing ISO 9000 quality system standards. At present, about 400 U.S. companies have gained certification under this standard.

In this work an attempt has been made, to highlight problems which are most likely to be critical to …

Automatic Feature Extraction From Conventional Cad Model To Support Feature-Based Design Approach For The Sheet Metal Stamping Industries, Dipak P. Thakar

Theses

Despite the continuing improvement in computer aided design (CAD) systems and improvements in computer aided manufacturing (CAM), the process planning activity has still not been completely integrated into the CAD/CAM cycle. Particularly in sheet metal stamping industries human interpretation of CAD data is required to extract the geometry and technological information of a component. As a result most CAD systems are used as advanced drafting and drawing management tools by designers. Thus the responsibility for interpreting the design data required for extracting the manufacturing part features still resides with the process planner. Which has increase possibilities of entering errors with …

An Integrated Mrp And Finite Scheduling System To Derive Detailed Daily Schedules For A Manufacturing Shop, Sita D. Nathan

Theses

Many companies rely on Material Requirements Planning (MRP) to support their Production Scheduling and Control (PS&C) functions. Since MRP does not provide a detailed shop floor schedule, these users have to implement either a third party procedure or an internally developed procedure for shop floor controls. In this thesis we consider a class of user shops which are characterized by the following features:

• Homogenous machines, that is all machines can produce all products.

• Each product requires a setup, but several products may have a common setup.

• MRP requirements are specified on a weekly basis while actual requirements are specified on …

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Concurrent Engineering And Design For Manufacture In The Medical Device Industry, Martin A. Mathelier

Theses

Concurrent Engineering (CE) is an approach to product development in which engineers work on design and manufacturability at the same time. The ultimate goal of concurrent engineering is to reduce the time-to-market while improving quality. This thesis goes into details about the tools necessary to achieve successful product development in the Medical Device Industry. The novelty of this thesis is not in the tools themselves but rather in the way that they are applied to the medical device industry. The need for the CE approach is of utmost importance because of the vast competition in the medical device industry.

The …

Prediction Of Linear And Non-Linear Components Of Cutter Deflection In End Milling Tools, Kimberly Nazimek

Theses

In this study, cutter length, cutter diameter, depth of cut, and magnitude of the instantaneous force vector are examined to determine their effects on cutter deflection during end milling. Their contributions to both linear and non-linear cutter deflection are examined. Models are developed to compute deflection for both flat and ball end mills. These models are evaluated to determine the contribution of each type of deflection encountered during a variety of milling conditions. A discussion on the transfer of deflection data to an estimation of machining accuracy is then presented.

Design Of An Autonomous Vehicle System, Fritz Gerald Momplaisir

Theses

With advances in electronics, mobile vehicles are becoming more and more sophisticated. The Potential applications of AGVs are numerous an range from a material handling system for the factory floor to an intelligent wheel chair for the handicapped. The design of these vehicles, however, remains a difficult task. Even when the machine is given precise information about its environment, the fact that it is never free of noise further complicate the situation. One of the goals of an AGV project is to design a robust system that will operate efficiently in the presence of different sources of noise.

The scientific …

Machining Of Silicon Wafers With An Abrasive Water Jet Cutter, Frank J. Marciniak

Theses

This thesis consists of a study of the effects of abrasive water jet cutting on brittle silicon substrates. In total, 26 different cuts were made in a single crystal silicon substrate with an abrasive water jet cutter under different conditions of water flow, water pressure, and abrasive flow rate. These cuts were analyzed for surface roughness, and microstructure.

The roughness measurements were compared in order to determine the best possible cutting conditions. The cut with the best roughness of 0.000170 inches was obtained under cutting conditions of 30 KSI water pressure, 1 inch/minute cutting speed, and an abrasive flow rate …

A Survey Of Manufacturing Practices In Southeast Asia, Fe Irma A. Ramirez

Theses

This paper presents a study of the current manufacturing practices in Southeast Asia particularly Indonesia, Malaysia and the Philippines. This region is regarded as the next region to watch in terms of economic performance and potential. A mail survey of manufacturing companies in these countries was performed in order to get the data. A six-page questionnaire was sent and covered the following areas: company profile, production control and management, quality management and automation and computerization. Majority of the respondents were medium- and large scale companies and carried a wide array of products. Most of the firms were labor intensive rather …

An Application Of Neural Networks To Statistical Process Control, Asterios Papaikonomou

Theses

Recent changes in the past World War II economy have produced a more educated, value driven customer. A global economy has emerged to technological advances which has made competition fierce as well as proximate. As a result, manufacturing companies are required to provide consumers with quality products at a reasonable cost. A quality product is defined as one that fulfills the needs and expectations of the consumer and provides him with a sense of value.

Since all companies want to provide quality products, the reason why poor quality is sometimes the result is not the outcome of actions for that …

Processing And Application Of Polyolefin Plastics, Muhammad Khalid

Theses

This thesis describes the manufacturing, processing and application of polyolefin thermoplastics. Polyolefins have become one of the most important kinds of plastics. Polyolefin resin represents about one third of all plastics sold and its application for films and containers dominate the packaging industry. The objective of this thesis is to present the various processing methods and application of polyolefin thermoplastics. Polyolefin is produced by several different processes. Conventional low density polyethylene is made by polymerizing ethylene at high pressure and high temperatures while high density polyethylene is polymerized at relatively low pressure and low temperatures. Generally all polyolefin possess excellent …

Coordinate Measuring Machines : A Modern Inspection Tool In Manufacturing, Matthias Richard Mantel

Theses

Coordinate Measuring Machines (CMM) are flexible and universal dimensional measuring devices with the capability for full integration into a CIM information network. Developed as highly precise measuring machines for specially designed measuring rooms, today's CMMs are more and more used in shop floor applications which is a hostile environment for a precise measuring tool. CMMs are offered in a variety of configurations and levels of automation. For the CMM buyer it is therefore essential to have an overview of the different types of CMMs and their subsystems before making a purchasing decision.

To obtain reliable measuring results that are used …

Geometric Dimensioning And Tolerancing A Tool For Concurrent Engineering, Tapan Kumar S. K. Jain

Theses

The concept of Concurrent Engineering recognizes an immediate need for a new design environment and technology and so requires extensive interdisciplinary cooperation and integration of diverse functions of a manufacturing organization such as marketing, design, manufacturing and finance. One of the key factors to achieve successful integration among the departments is better communication and it becomes imperative in cases of varying levels of communication needs, especially in interdepartmental cases.

Concurrent Engineering is a philosophy which provides certain benefits. There are various tools and methods available for implementation of Concurrent Engineering concepts. One of the tools is Geometric Dimensioning & Tolerancing …

Simulation Of Manufacturing Cell Using Hoops Graphic Software And Siman Simulation Language, Parikh Vipul

Theses

Control of jobs being processed in manufacturing shop floor is important to management. The performance of job shop is affected by shop congestion due to arrival rate, batch size, number of machines, buffer capacity, process time variation, and dispatching rules use to load the jobs on the machine.

The job shop is a very complex system and hence, it is difficult as well as time consuming to obtained result using analytical method. A SIMAN simulation language is used to create generic model of a manufacturing cell and simulation analysis of those parameters variation such as job shop efficiency, the average …

Design And Development Of Flexible Manufacturing Cells - A Case Study, Behrouz Barzani

Theses

This paper covers the typical ills of American manufacturing companies and provides steps to selecting a flexible manufacturing cell(s) or system as a remedy. For that reason various definition of different types of flexibilities in manufacturing and the interrelationships between the several types have been examined. In addition, their purposes, means of obtaining them and some measurement and evaluations has been discussed. This was done to cover the basic but necessary requirements for understanding and selecting a flexible manufacturing system. Finally, the design process of a flexible system and its intuitive justification were discussed.

Computer Aided Manufacturing For Production Environment, Biren K. Parikh

Theses

Investments in new technology like Computer Aided Manufacturing (CAM) increased in the past few years because of the foreign competition in the world market as well as on the home ground. Improper investment in CAM and CIM resulted in the "Islands of Automation" instead of an integrated system. These "Islands of Automation" have created new problems for production planning and factory communication.

The objective of the thesis is to develop the methodology to selection and implementation of the CAM system in the production environment. It is to be noted that a CAM system is part of the overall CIM implementation, …

Graphics Interfaced Computer Automated Process Planning, Ajit Nimbvikar

Theses

The work is based on the manufacturing of gears in a Job Shop type production plant. The topic is divided into three sections. 1. design, 2. graphics, and 3. process planning and analysis. A program is developed using Fortran for the iterative design procedure. With basic inputs, the program provides the design of gears with dimensions. During the procedure, the user has to intervene to specify some codes for the selection of materials and other parameters. Second section deals with the graphics utility. It provides a drawing of the gear with dimensions according to the input obtained from the design …

Reverse Engineering : An Evaluation Of Contact Technology And Application In Manufacturing Systems, Shailesh V. Jadhav

Theses

There are many instances where one-of-a-kind parts, such as prototypes or custom-built parts, need to be reproduced. When a Computer Aided Design (CAD) of an existing part is not available, reverse engineering is involved in recreation of such part. Currently, geometric measurements from the surface of a prototype are extracted manually and sent to a CAD system. It is typically time consuming, tedious, and potentially a source of error. This study outlines a methodology, for the development of a CAD model, rapid prototype, and subsequently manufacturing of the part. The method developed uses a contact technique to extract 2-D or …

Trouble Shooting In Plastic Injection Molding Machines, Zafar Kamal

Theses

The purpose of this thesis is to find the solution of those problems which occur during plastic injection molding process. Molding cycle problem analysis is an important field in plastic injection process. It is very necessary to catch the problems during operation. Therefore on the basis of research trouble shooting criteria is prepared.

Good quality control is an essential feature for finding any sort of fault. Quality control is associated with each and every step of operation to maintain the required shape and surface finishing.

Most of the molding problems are solved by varying the machine conditions and by changing …

Stepwise Reduction And Approximation Method For Performance Analysis Of Generalized Stochastic Petri Nets, Jinming Ma

Theses

This thesis delves into the performance analysis of generalized stochastic Petri net (GSPN) model by using an approximation method: the Stepwise Reduction and Approximation (SRA) Method. The key point is that we are able to analyze a subnet in isolation by keeping its token flow direction and its sub-throughput equivalent with all the possible tokens entering into the subnet. The thesis first defines various kinds of potentially reducible subnets, subnet selection rules, approximation subnet construction rules, and reduction evaluation rules. Then corresponding to the possible subnets, the approximation method is used stepwisely until the interested measures are found with the …

Cause And Effect Diagrams For Process Analysis And Control, Philip Thomas

Theses

Cause and effect diagrams can be used as an effective tool for identifying the possible causes of a quality problem. Using this diagram one can go deep into the causes of the problem and take proper remedial action. Several graphical techniques like matrix diagrams, systematic diagrams, etc., can be combined with this tool to better represent the cause effect relationships. While a quantitative approach of this technique is feasible but limited, there are useful applications based on qualitative approach to this technique. The objective of this thesis is to propose a quantitative approach to the cause and effect diagrams especially …

A Study Of Annular Slurry Jet For Abrasive Waterjet Cutting, Thomas Kuriakose

Theses

The objective of this project is to study the performance of an annualr slurry jet nozzle for abrasive waterjet cutting. This nozzle has been invented by Avraham. Harnoy, Department of Mechanical Engineering, NJIT and presented to the patent committee of NJIT in May 1990. This study includes design and development of prototyes and testing of their performance. Moreover, it includes initial theoretical study of the flow behavior.

The idea is based on the merging of a high velocity pure waterjet with an annular jet of a slurry of water and abrasives at low velocity. The two jets merge outside the …

Design For Productivity Using Gd&T, Srihari G. Acharya

Theses

No abstract provided.

Cost Deployment Based On Quality Function Deployment, John Goceljak

Theses

A methodology for Cost Deployment based on Quality Function Deployment (QFD) architecture is developed and explained. Following a comprehensive review of Quality Function Deployment terminology and composition, a house-of-quality is developed, and matrix correlation methodologies are discussed. Current applications are presented to illustrate the scope and adaptability of this quality assurance tool. In addition, an exercise in product design and review is conducted to illustrate a unique approach to cost deployment. Quality Function Deployment issues, including software, consulting, and preferred practices are also presented.

The Design And Manufacture Of Institutional Trays Using Simultaneous Engineering, Antonio Schmidt

Theses

This study evaluates thermoformed trays as used in the food service industry. The resin used in fabricating trays is a blend of Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC). The life of the trays is presently between 1 to 3 years. The trays are used in correctional facilities and hospitals. The handling of the tray is not abusive. The trays are pulled out of service once they exhibit stress cracking.

To further understand the unpredictable life of the thermoformed trays an understanding of the behavior of the plastics is required and the method of comparing one resin from another, as …

Shop Floor Planning And Control In Integrated Manufacturing Systems, Tahir Mahmood

Theses

The implementation of a shop floor planning and control system is a prerequisite in establishing an effective computer integrated manufacturing system. A shop floor control system integrates management production goals with the capabilities and limitations of the manufacturing plant. Shop floor planning begins with a long term rough cut capacity plan and evolves into near term, capacity requirements and input/output plans. Shop floor control provides a status of in-process operations and a measure of the plants success in executing the plan. Effective use of technology on shop floor increases the efficiency of the manufacturing plant. Simulation is an important tools …

Design For Manufacturability And Assembly, Srinivas Mullapudi

Theses

This report presents a study of the various concepts of design for manufacturability and assembly with some case studies, and examples.

The goal of DFM is reduction of parts and simplifying assembly process. A simple faucet has been studied and attempts have been made at re-designing the same using the techniques of design for manufaturability as postulated by Boothroyd, Dewhurst and Henry Stoll.

Application Of Desktop Manufacturing System (Sla) For The Manufacturing Of A Centrifugal Pump Impeller Using Cad (I-Deas), Wasimuddin Azam Muhammad Syed

Theses

Desktop Manufacturing (DTM) systems which combine personal computer, laser and other technologies are being used to sculpt objects from computer generated models created on computer aided design (CAD) workstations. As a member of DTM systems, StereoLithography Apparatus (SLA) transforms 3-dimensional designs into a 3-D output. This can substantially reduce the time required to produce a prototype through the process of photopolymerization. The process involves the transfer of a liquid plastic monomer into a solid polymer by exposing it to ultraviolet light.

Although the process looks productive, inefficiencies can occur, if incorrect parameters are selected before its application for a particular …

Modeling, Evaluation, And Control Of A Flexible Manufacturing Cell Using Petri Nets, Glenn Arthur Thorniley

Theses

This thesis describes the usefulness of Petri nets in modeling, evaluating, and controlling a Flexible Manufacturing Cell (FMC). The basics of Petri net theory are explained and a specific FMC is examined. First, the FMC is modeled. The purpose of modeling is to facilitate the evaluation and provide a framework on which the control methodologies can be applied. The objective of the evaluation is to determine how the FMC would benefit most by replacing or adding equipment. Several ideas on control are combined to form a useful framework for the designing of the control net. With this framework the control …

Uses And Applications Of Artificial Intelligence In Manufacturing, Manojkumar H. Desai

Theses

The purpose of the THESIS is to provide engineers and personnels with a overview of the concepts that underline Artificial Intelligence and Expert Systems. Artificial Intelligence is concerned with the developments of theories and techniques required to provide a computational engine with the abilities to perceive, think and act, in an intelligent manner in a complex environment.

Expert system is branch of Artificial Intelligence where the methods of reasoning emulate those of human experts. Artificial Intelligence derives it's power from its ability to represent complex forms of knowledge, some of it common sense, heuristic and symbolic, and the ability to …