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Articles 31 - 60 of 336
Full-Text Articles in Manufacturing
Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali
Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali
Materials Science and Engineering Faculty Research & Creative Works
Efficient oxide scale removal is critical for maintaining surface quality and process efficiency in steel manufacturing. This study optimizes water jet descaling by evaluating the performance of flat and rotary jet nozzles under varying process parameters. Using a combined approach of experimental analysis and computational fluid dynamics, it investigates the influence of pressure (138–275 bar), lead angle (0°, 15°, 25°), working distance (50–100 mm), and spray angle (15°–25°) on descaling efficiency. Findings indicate that flat jet nozzles achieve superior performance at short working distances due to concentrated impact forces, while rotary jet nozzles sustain efficiency over extended distances through dynamic …
Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck
Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck
Materials Science and Engineering Faculty Research & Creative Works
The effect of gating system design on the inclusion population and size distribution in an aluminum-killed low-alloy advanced high strength steel casting was studied. A mold with four different gating systems: pressurized and non-pressurized with side risers, naturally pressurized with a side riser, and naturally pressurized with a top riser, was designed using computational fluid dynamics and solidification software. The design allowed inclusion populations in castings produced with each gating system to be compared during the same pouring event. Samples taken from different positions just below the top surface of each casting were analyzed using an SEM/EDS system with automated …
Influence Of Alloy Composition On The Process Robustness Of Steels Consolidated Via Laser-Directed Energy Deposition, Jonathan Kelley
Influence Of Alloy Composition On The Process Robustness Of Steels Consolidated Via Laser-Directed Energy Deposition, Jonathan Kelley
Masters Theses
"To ensure consistent quality of additively manufactured parts, it is advantageous to identify alloys which can meet performance criteria while being robust to process variations. Toward this end, this work investigated the effect of alloy composition on the robustness of steels consolidated via laser-directed energy deposition (L-DED). Ultra-high-strength low-alloy steel (UHSLA) and pure iron powders were mixed in-situ to produce 10 compositions containing 10-100% UHSLA by mass. JMatPro material simulations roughly predicted phases and mechanical properties. Two sets of experiments were used to evaluate the sensitivity of as-built hardness (all 10 compositions) and tensile properties (5 select compositions) to process …
Pla-Based Bone Tissue Engineering Scaffolds Incorporating Hydroxyapatite And Bioactive Glass Using Digital Light Processing, Engin Gepek, Fateme Fayyazbakhsh, Lev Suliandziga, Vadym Mochalin, Osman Iyibilgin, Yue-Wern Huang, Ming C. Leu
Pla-Based Bone Tissue Engineering Scaffolds Incorporating Hydroxyapatite And Bioactive Glass Using Digital Light Processing, Engin Gepek, Fateme Fayyazbakhsh, Lev Suliandziga, Vadym Mochalin, Osman Iyibilgin, Yue-Wern Huang, Ming C. Leu
Chemistry Faculty Research & Creative Works
Bone tissue engineering (BTE) aims to repair bone defects using biocompatible materials with tailored geometries and pore structures, providing appropriate mechanical support and control over biodegradation kinetics to promote bone growth. In this study, we utilized digital light processing (DLP) 3D printing to fabricate scaffolds with varying pore sizes using polymer–ceramic slurries composed of polylactic acid (PLA) as the main polymer matrix, incorporated with hydroxyapatite (HA) and bioactive borate glass (BBG) at various ratios. We studied the effect of composition on rheological behavior, printability, mechanical properties, bioactivity, degradation rate, and biocompatibility. While HA increased viscosity and reduced printing accuracy, it …
Study On Field Emission Characteristics Of Carbon Nanotube Arrays Patterned Via Laser Welding Of Dissimilar Materials, Hung Yin Tsai, Yi Hung Chen, Kuan Ching Wang, Paul W. Leu, Ming C. Leu
Study On Field Emission Characteristics Of Carbon Nanotube Arrays Patterned Via Laser Welding Of Dissimilar Materials, Hung Yin Tsai, Yi Hung Chen, Kuan Ching Wang, Paul W. Leu, Ming C. Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper describes a new method of growing carbon nanotube (CNT) arrays using laser welding of a catalyst metal onto the surface of a quartz substrate, followed by CNT growth through the chemical vapor deposition (CVD) process. A major advantage of this method is its ability to pattern the catalyst before growing the CNTs, thus allowing for the formation of CNTs at specific locations. The laser pre-treatment method minimized structural damage to CNTs in comparison to the laser post-processing method, achieving a lower ID/IG value of 0.72 in Raman spectroscopy analysis. Using hexagonally patterned CNT arrays on quartz, we achieve …
Comparison Of Cnn And Lstm Networks On Human Intention Prediction In Physical Human-Robot Interactions, Khosro Ghorbani Zadeh, Niloofar Zendehdel, George L. Holmes, Keyri Moreno Bonnett, Amy Costa, Devin Michael Burns, Ming-Chuan Leu, Yun Seong Song
Comparison Of Cnn And Lstm Networks On Human Intention Prediction In Physical Human-Robot Interactions, Khosro Ghorbani Zadeh, Niloofar Zendehdel, George L. Holmes, Keyri Moreno Bonnett, Amy Costa, Devin Michael Burns, Ming-Chuan Leu, Yun Seong Song
Psychological Science Faculty Research & Creative Works
Advancements in robotics and AI have increased the demand for interactive robots in healthcare and assistive applications. However, ensuring safe and effective physical human-robot interactions (pHRIs) remains challenging due to the sophistication of human motor communication and intent recognition. Traditional physics-based models struggle to capture the dynamic nature of human force interactions, limiting robot adaptability. To address these limitations, neural networks (NNs) have been explored for force-movement intention prediction. While multi-layer perceptron (MLP) networks show potential, they struggle with temporal dependencies and generalization. Long Short-Term Memory (LSTM) networks effectively model sequential dependencies, while Convolutional Neural Networks (CNNs) enhance spatial feature …
Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou
Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The combination of distributed digital factories (D2Fs) with sustainable practices has been proposed as a revolutionary technique in modern manufacturing. This review paper explores the convergence of D2F with innovative sensor technology, concentrating on the role of Field Programmable Gate Arrays (FPGAs) in promoting this paradigm. A D2F is defined as an integrated framework where digital twins (DTs), sensors, laser additive manufacturing (laser-AM), and subtractive manufacturing (SM) work in synchronization. Here, DTs serve as a virtual replica of physical machines, allowing accurate monitoring and control of a given manufacturing process. These DTs are supplemented by sensors, providing near-real-time data to …
Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou
Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou
Materials Science and Engineering Faculty Research & Creative Works
To ensure consistent performance of additively manufactured metal parts, it is advantageous to identify alloys that are robust to process variations. This paper investigates the effect of steel alloy composition on mechanical property robustness in laser-directed energy deposition (L-DED). In situ blending of ultra-high-strength low-alloy steel (UHSLA) and pure iron powders produced 10 compositions containing 10–100 wt.% UHSLA. Samples were deposited using a novel configuration that enabled rapid collection of hardness data. The Vickers hardness sensitivity of each alloy was evaluated with respect to laser power and interlayer delay time. Yield strength (YS) and ultimate tensile strength (UTS) sensitivities of …
Effect Of Bioactive Borate Glass On Printability And Physical Properties Of Hydrogels, Fateme Fayyazbakhsh, Mehedi H. Tusar, Yue-Wern Huang, Ming C. Leu
Effect Of Bioactive Borate Glass On Printability And Physical Properties Of Hydrogels, Fateme Fayyazbakhsh, Mehedi H. Tusar, Yue-Wern Huang, Ming C. Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Hydrogels are a key component in bioinks and biomaterial inks for bioprinting due to their biocompatibility and printability at room temperature. The research described in the present paper contributes to the advancement of bioprinting by studying the effect of bioactive borate glass (BBG) incorporated into hydrogels on printability and physical properties. In this study, we fabricated 3D-printed hydrogel scaffolds using gelatin and alginate hydrogel mixture incorporated with various amounts of BBG, a bio ceramic rich in therapeutic ions including boron, calcium, copper, and zinc. We investigated the effect of incorporating BBG on the density, viscosity, physical interactions, chemical structure, and …
An Evaluation Of Methods For Assessing Robot Kinematic Model Accuracy In The Presence Of Noise, Mitchell R. Woodside, Patrick Bazzoli, Philip A. Olubodun, J. Adam Nisbett, Guixiu Qiao, Douglas A. Bristow
An Evaluation Of Methods For Assessing Robot Kinematic Model Accuracy In The Presence Of Noise, Mitchell R. Woodside, Patrick Bazzoli, Philip A. Olubodun, J. Adam Nisbett, Guixiu Qiao, Douglas A. Bristow
Mechanical and Aerospace Engineering Faculty Research & Creative Works
While there are many works developing methods for modeling and calibrating robot kinematics, assessing the accuracy of those models has received little attention. However, accuracy assessment is critically important for applications where the robot must operate with absolute accuracy over a large region of workspace, such as in robotic machining. When the model of such a system is well calibrated, the remaining deterministic error can be quite complex, owing to complicated gearing errors, deformations, and quasi-static thermal changes. Locating the largest deterministic error requires an exploration over the workspace, but assessing the largest error is complicated by repeatability error and …
Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar
Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar
Materials Science and Engineering Faculty Research & Creative Works
Quenching is one of the primary processes to improve mechanical properties in steels, particularly hardness. Quenching is well established for different geometries of individually treated steel components; while in-steam quenching of large diameter continuously cast steel bar has several specific features which are difficult and costly to experimentally optimize. the end-quench Jominy test has been used extensively to study the hardenability of different steel grades. Different numerical, analytical, and empirical models have been developed to simulate the Jominy process and to understand quenching of steels. However, it is not straight forward to translate experimental data from Jominy test on instream …
Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar
Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar
Materials Science and Engineering Faculty Research & Creative Works
Quenching is one of the primary processes to improve mechanical properties in steels, particularly hardness. Quenching is well established for different geometries of individually treated steel components; while in-steam quenching of large diameter continuously cast steel bar has several specific features which are difficult and costly to experimentally optimize. The end-quench Jominy test has been used extensively to study the hardenability of different steel grades. Different numerical, analytical, and empirical models have been developed to simulate the Jominy process and to understand quenching of steels. However, it is not straight forward to translate experimental data from Jominy test on instream …
Implementation Of Experimental Static Recrystallization Of High Strength Steel Into Computational Simulation Of Multi-Pass Slab Hot Rolling, S. K. Dasari, S. Ganguly, A. Abutunis, K. Chandrashekhara, M. F. Buchely, S. N. Lekakh, R. J. O'Malley, T. Natarajan
Implementation Of Experimental Static Recrystallization Of High Strength Steel Into Computational Simulation Of Multi-Pass Slab Hot Rolling, S. K. Dasari, S. Ganguly, A. Abutunis, K. Chandrashekhara, M. F. Buchely, S. N. Lekakh, R. J. O'Malley, T. Natarajan
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Microstructural changes and softening due to static recrystallization have a critical influence on thermo-mechanical behavior of high strength steels during industrial multi-pass hot rolling. Numerical simulation using finite element analysis (FEA) can be used to accurately predict the softening behavior during the hot rolling process. Therefore, the implementation of an experimentally defined static recrystallization model into FEA is necessary to get realistic simulation prediction. in this study, the extent of softening during static recrystallization in Si and Mn alloyed high strength steel was measured using double hit tests. a Gleeble™ thermo-mechanical simulator was used to perform the double hit tests …
A Strong And Ductile Cobalt-Free Solid-Solution Fe30ni30mn30cr10 Multi-Principal Element Alloy From Hot Rolling, Hans Pommerenke, Jiaqi Duan, Nathan Curtis, Victor Delibera, Adam Bratten, Andrew Hoffman, Mario Buchely, Ronald O'Malley, Haiming Wen
A Strong And Ductile Cobalt-Free Solid-Solution Fe30ni30mn30cr10 Multi-Principal Element Alloy From Hot Rolling, Hans Pommerenke, Jiaqi Duan, Nathan Curtis, Victor Delibera, Adam Bratten, Andrew Hoffman, Mario Buchely, Ronald O'Malley, Haiming Wen
Materials Science and Engineering Faculty Research & Creative Works
Most of the face-centered cubic (FCC) multi-principal element alloys (MPEAs) developed thus far contain cobalt. for many applications, it is either required or beneficial to avoid cobalt, since cobalt has long-term activation issue (for nuclear applications), is expensive, and is considered a critical material. in addition, FCC structured solid-solution MPEAs tend to have relatively low strength. an FCC solid-solution Fe30Ni30Mn30Cr10 (at %) MPEA was fabricated via arc melting, followed by homogenization at 1100 °C for 12 h. the alloy was hot rolled at 1100 °C with a total reduction of up to 97 %. the microstructure was characterized, and mechanical …
A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen
A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen
Materials Science and Engineering Faculty Research & Creative Works
Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …
Effects Of Particle Size Distribution With Efficient Packing On Powder Flowability And Selective Laser Melting Process, Zachary Young, Minglei Qu, Meelap Michael Coday, Qilin Guo, Seyed Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Lianyi Chen
Effects Of Particle Size Distribution With Efficient Packing On Powder Flowability And Selective Laser Melting Process, Zachary Young, Minglei Qu, Meelap Michael Coday, Qilin Guo, Seyed Mohammad H. Hojjatzadeh, Luis I. Escano, Kamel Fezzaa, Lianyi Chen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The powder bed-based additive manufacturing (AM) process contains uncertainties in the powder spreading process and powder bed quality, leading to problems in repeatability and quality of the additively manufactured parts. This work focuses on identifying the uncertainty induced by particle size distribution (PSD) on powder flowability and the laser melting process, using Ti6Al4V as a model material. The flowability test results show that the effect of PSDs on flowability is not linear, rather the PSDs near dense packing ratios cause significant reductions in flowability (indicated by the increase in the avalanche angle and break energy of the powders measured by …
Characterization Of High Cycle Fatigue And Laser-Aided Machining And Polishing Of Additively Manufactured Materials, Mohammad Masud Parvez
Characterization Of High Cycle Fatigue And Laser-Aided Machining And Polishing Of Additively Manufactured Materials, Mohammad Masud Parvez
Doctoral Dissertations
“Additive manufacturing (AM) and laser-aided machining and polishing (LAMP) of materials are emerging manufacturing processes both for research and industrial sectors. The AM process can manufacture near-net-shape parts with complex geometries. Meanwhile, the LAMP process integrated with an AM system offers a high processing rate, minimum heat-affected zone, and easily adjustable process parameters during machining and polishing. In mechanical properties characterization of AM metals and alloys, fatigue is a vitally important test method to understand the behavior of materials in cycling loading and unloading circumstances since most mechanical failures of structures are due to fatigue. To characterize AM metal fatigue …
Industry 4.0 Remanufacturing: A Novel Approach Towards Smart Remanufacturing, Prashansa Ragampeta
Industry 4.0 Remanufacturing: A Novel Approach Towards Smart Remanufacturing, Prashansa Ragampeta
Masters Theses
“Smart remanufacturing has become more popular in recent years as a result of its multiple benefits and the growing need for society to encourage a circular economy that leads to sustainability. One of the most common end-of-life (EoL) choices that can lead to a circular economy is remanufacturing. As a result, at the end-of-life stage of a product, it is critical to prioritize this choice over other accessible options because it is the only recovery option that retains the same quality as a new product. This work focuses on the numerous technologies that can aid in the improvement of smart …
A Convolutional Neural Network (Cnn) For Defect Detection Of Additively Manufactured Parts, Musarrat Farzana Rahman
A Convolutional Neural Network (Cnn) For Defect Detection Of Additively Manufactured Parts, Musarrat Farzana Rahman
Masters Theses
“Additive manufacturing (AM) is a layer-by-layer deposition process to fabricate parts with complex geometries. The formation of defects within AM components is a major concern for critical structural and cyclic loading applications. Understanding the mechanisms of defect formation and identifying the defects play an important role in improving the product lifecycle. The convolutional neural network (CNN) has been demonstrated to be an effective deep learning tool for automated detection of defects for both conventional and AM processes. A network with optimized parameters including proper data processing and sampling can improve the performance of the architecture. In this study, for the …
Effect Of The Melt Pool Boundary Network On The Anisotropic Mechanical Properties Of Selective Laser Melted 304l, Myranda Spratt, Joseph William Newkirk, Okanmisope Fashanu, K. Chandrashekhara
Effect Of The Melt Pool Boundary Network On The Anisotropic Mechanical Properties Of Selective Laser Melted 304l, Myranda Spratt, Joseph William Newkirk, Okanmisope Fashanu, K. Chandrashekhara
Materials Science and Engineering Faculty Research & Creative Works
Anisotropic mechanical properties are a well-known issue in selective laser melted parts. The microstructure produced by selective laser melting (SLM) is directional, including the solidified melt pool structures and grains. This work investigates the melt pool boundary's effects on 304L stainless steel's compressive properties. 304L stainless steel solid cylinders were built using a pulse laser SLM machine in four directions using three hatch angle rotations: 0⁰, 67⁰, and 105⁰ . The twelve samples were compression tested, and the results were analyzed. Numerical models were also created with the different hatch angles and directions. The melt pool boundary network (MPBN) in …
Anisotropy In Impact Toughness Of Powder Bed Fused Aisi 304l Stainless Steel, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk
Anisotropy In Impact Toughness Of Powder Bed Fused Aisi 304l Stainless Steel, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The current effort involved investigation into the anisotropy of AISI 304L fabricated through laser powder bed fusion. Charpy V‐notch specimens made from material fabricated at three different build orientations were tested and analyzed. A statistically significant difference among the toughness values indicates the presence of anisotropy within the additively manufactured material. While the lowest toughness was found in vertically built specimens, the horizontal specimens were found to exhibit the highest toughness. From the fracture surfaces, an atypical mode of failure was observed. Exclusive crack propagation along the interlayer track boundaries was observed. The toughness variation correlated with the ease of …
Additive Manufacturing Of Stainless Steel -- Copper Functionally Graded Materials Via Inconel 718 Interlayer, Xinchang Zhang, Lan Li, Frank W. Liou
Additive Manufacturing Of Stainless Steel -- Copper Functionally Graded Materials Via Inconel 718 Interlayer, Xinchang Zhang, Lan Li, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The joining of dissimilar materials is becoming increasingly prevalent to integrate different material properties to enhance design flexibility and overall performance. This study introduced an innovative approach to additively manufacture copper on 316L stainless steel (SS316L) via Inconel 718 interlayers using directed energy deposition (DED). The novel multi-material structure was studied both experimentally and theoretically. The microstructure, tensile properties, microhardness, and thermal performance of the structure were characterized. Residual stress distribution over the structure was revealed by experimental-validated numerical modeling. The result exhibits that defect-free structures with excellent interfacial bonding can be achieved by introducing Inconel 718 interlayers. The bonding …
Construction Of Spatial Filtering Matrices For Norm-Optimal Ilc In Single Point Incremental Forming, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers
Construction Of Spatial Filtering Matrices For Norm-Optimal Ilc In Single Point Incremental Forming, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Iterative Learning Control (ILC) is a control technique used to improve performance in repetitive processes. ILC has grown in popularity in part due to its ease of implementation and ability to achieve high levels of accuracy even in complex nonlinear systems. However, a fundamental limitation of ILC is that it relies on system repetition, making the impact of non-repetitive disturbances (e.g., noise) on the controller's performance severe. Much work has been done to reject noise in the time domain; however, little has been done to address noise which is spatial in nature. In this work, a method for limiting noise …
Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou
Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity's coupled effects on the tensile properties, including the failure …
A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou
A Novel Laser-Aided Machining And Polishing Process For Additive Manufacturing Materials With Multiple Endmill Emulating Scan Patterns, Mohammad Masud Parvez, Sahil Patel, Sriram Praneeth Isanaka, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
In additive manufacturing (AM), the surface roughness of the deposited parts remains significantly higher than the admissible range for most applications. Additionally, the surface topography of AM parts exhibits waviness profiles between tracks and layers. Therefore, post-processing is indispensable to improve surface quality. Laser-aided machining and polishing can be effective surface improvement processes that can be used due to their availability as the primary energy sources in many metal AM processes. While the initial roughness and waviness of the surface of most AM parts are very high, to achieve dimensional accuracy and minimize roughness, a high input energy density is …
A Kinematic Error Controller For Real-Time Kinematic Error Correction Of Industrial Robots, Mitchell R. Woodside, Joseph Fischer, Patrick Bazzoli, Douglas A. Bristow, Robert G. Landers
A Kinematic Error Controller For Real-Time Kinematic Error Correction Of Industrial Robots, Mitchell R. Woodside, Joseph Fischer, Patrick Bazzoli, Douglas A. Bristow, Robert G. Landers
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Industrial robots are being used more and more for manufacturing applications that require accuracy beyond what can be obtained from joint measurement. While offline calibration techniques such as volumetric error compensation can be used to correct robot kinematic error, these methods are unable to compensate for robot deformations caused by changing tool loads during the manufacturing operation. This paper explores the use of a real-time robot kinematic error compensation technique where an external high-precision feedback sensor (in this case a laser tracker) directly measures the robot kinematic error and corrections are implemented during processing. A robot kinematic error model is …
Three-Dimensional Laser-Assisted Printing Of Structures From Nanoparticles, Heng Pan, Chinmoy Podder, Wan Shou, Xiaowei Yu
Three-Dimensional Laser-Assisted Printing Of Structures From Nanoparticles, Heng Pan, Chinmoy Podder, Wan Shou, Xiaowei Yu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
A method for manufacturing a component comprising bombarding nanoparticles in a dispersion with a laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto a substrate; and bombarding additional nanoparticles in the dispersion with the laser to transform the ligand and cause the nanoparticles to drop out of the dispersion and deposit onto the nanoparticles previously deposited out of the dispersion.
Oxidation Polymerization Additive Manufacturing, Jonghyun Park, Tazdik Patwary Plateau, Hiep Pham
Oxidation Polymerization Additive Manufacturing, Jonghyun Park, Tazdik Patwary Plateau, Hiep Pham
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Various processes for producing three dimensional electrically conductive polymer structures, such as three dimensional structures of poly(3,4-ethylenedioxythiophene), are described as well as materials produced by these processes.
Development Of In-Situ Radiometric Inspection Methods For Quality Assurance In Laser Powder Bed Fusion, Cody S. Lough
Development Of In-Situ Radiometric Inspection Methods For Quality Assurance In Laser Powder Bed Fusion, Cody S. Lough
Doctoral Dissertations
“Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) fabricates 3D metal parts layer-by-layer. The process enables production of geometrically complex parts that are difficult to inspect with traditional methods. The LPBF parts experience significant geometry driven thermal variations during manufacturing. This creates microstructure and mechanical property inhomogeneities and can stochastically cause defects. Mission critical applications require part qualification by measuring the defects non-destructively. The layer-to-layer nature of LPBF permits non-intrusive measurement of radiometric signals for a part’s entire volume. These measurements provide thermal features that correlate with the local part health. This research establishes Optical Emission Spectroscopy (OES) and …
The Effect Of Laser Welding Modes On Mechanical Properties And Microstructure Of 304l Stainless Steel Parts Fabricated By Laser-Foil-Printing Additive Manufacturing, Chia Hung Hung, Wei Ting Chen, M. Hossein Sehhat, Ming C. Leu
The Effect Of Laser Welding Modes On Mechanical Properties And Microstructure Of 304l Stainless Steel Parts Fabricated By Laser-Foil-Printing Additive Manufacturing, Chia Hung Hung, Wei Ting Chen, M. Hossein Sehhat, Ming C. Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The success of laser-foil-printing (LFP) additive manufacturing depends critically on the laser welding of sheet metals onto the substrate or the previous layer during the part fabrication process. The welding can be generally categorized into two modes: conduction mode and keyhole mode. In this study, 304L stainless steel parts fabricated by the LFP process using the two laser welding modes are compared. The porosity, microstructure, and tensile properties of the fabricated parts in these two modes are measured and compared in the laser scanning direction (X) and part building direction (Z). The parts fabricated in the conduction mode have a …