Heat Transfer, Combustion Commons^™

Breaking The Vapor Barrier And Scale: Revolutionizing Steel Quenching With Ultrasound Technology, Anthony O. Santos

Williams Honors College, Honors Research Projects

The quenching process is a fundamental heat treatment used to enhance material properties by heating steel to its austenitizing temperature and rapidly cooling it to form high-strength martensite. However, this process is often hindered by two surface barriers: the Leidenfrost effect (vapor blanket) and oxide scale. These cooling limitations restrict the use of steel in high-performance aerospace applications due to inconsistent material properties and unpredictable engineering properties. This research investigates the use of fully submersible, 50-watt 40 kHz ultrasound technology to improve cooling rates in a Jominy test [4]. Through numerical simulations and experimental validation, the study demonstrates that acoustic …

Effects Of Thermal Interface Materials On Thermal Conductivity Measurement Using A Modified Astm D5470 Thermal Resistance Tester, Chinmaya Joshi

Mechanical Engineering Undergraduate Honors Theses

In this paper, we have investigated the effect of thermal interface materials (TIMs) on the accuracy and uncertainty of thermal conductivity measurements. A modified ASTM D5470 thermal resistance tester (TRT) is developed to measure the out-of-plane thermal conductivity of pyrolytic graphite (PG) and grade 2 titanium (TiG2) with and without TIMs. Compared to the ASTM D5470 standard, this modified design uses three thermocouples per side to support regressive analysis and explores the use of TIMs.s Nine PG samples and four TiG2 samples of varying thickness have been tested to obtain thermal resistance as a function of sample thickness. The steady-state …

Fabrication And Characterization Of Cast Copper Heatsinks For Computer Chip Cooling, John James Recktenwald

Graduate Theses, Dissertations, and Problem Reports (ETD)

Humanity has worked copper for millennia, from primitive tools in prehistory to the wires and cooling solutions facilitating the modern digital age. While high performance fin style heatsinks are commonplace, more complex heatsink geometries in high performance applications are rare due to manufacturing challenges. In this study a casting process was developed to fabricate copper pin fin heatsinks. To assess the performance of heatsinks fabricated using the process three pin fin heatsinks were fabricated, one machined from a commercially manufactured billet, one machined from a cast block, and one cast directly to final shape. Each of the three heatsinks were …

Natural Convection Heat Transfer Characteristics Of Sierpinski Carpet Fractal Fins In Horizontal And Vertical Orientations, Ayomide Ayoola

College of Graduate Studies: Theses & Dissertations

This study investigates the thermal performance of fins with perforations inspired by the Sierpinski carpet fractal pattern under natural convection conditions in both vertical and horizontal orientations. The objective is to analyze the effects of fractal iteration levels on three primary performance metrics: efficiency, effectiveness, and effectiveness per unit mass. Experimental evaluations were conducted for fractal fins from iterations 0 through 4, utilizing aluminum material, with each fin heated to controlled conditions. The results reveal that efficiency generally decreases with higher fractal iterations, reflecting increased thermal resistance associated with greater porosity and complex geometry. However, effectiveness per unit mass improves …

Thermal Resistance Characterization Of High-Voltage Sic Power Module, Landon Lemmons

Mechanical Engineering Undergraduate Honors Theses

Researchers within the University of Arkansas Electrical Engineering Research Department have embarked on a project aimed at enhancing the thermal performance of high-voltage power modules. To aid in the progress of this project, the design, and development of a thermal tester device are needed. The primary objective of this device is to determine the various thermal properties of high-voltage power modules that the electrical engineering department has developed. Additionally, the project aims to facilitate electrical loading tests on power modules and provide researchers with the means to calibrate the power module in terms of thermal load. This project also possesses …

Design And Characterization Of A High Pressure Flow Loop For Heat Transfer Experiments Of Supercritical Carbon Dioxide, Joseph Sauerbrun

Doctoral Dissertations and Master's Theses

Supercritical carbon dioxide (sCO2) sees heightened heat transfer characteristics near its critical point due to its drastically changing thermophysical properties. Conventional single phase heat transfer theory was not developed to capture this nonlinear variation in properties and cannot predict the heat transfer characteristics of sCO2 to a practical level useful for design. To delve deeper into the behavior near the critical point and shed light on this crucial phenomenon, a state-of-the-art closed flow loop was developed. This setup enabled convective heat transfer experiments of sCO2 under diverse boundary conditions and test section geometries. Key components of the loop include the …

A Systematic Study Into The Design And Utilization Of Burn Wire As A Means Of Tensioning And Releasing Spacecraft Mechanisms Through Applied Joule Heating, Chandler Dye

Mechanical Engineering Undergraduate Honors Theses

The joule heating characteristics of Nichrome burn wires, often used as a thermal cutting device in mechanisms designed to fasten and release CubeSat deployables, are examined in the following thesis. Wires ranging from 0.125 inches to 2 inches long, and diameters of 30 Ga and 40 Ga, are investigated through analytical calculations and thermal simulations based on heat transfer due to joule heating, and through physical circuitry-based experiments. The temperature data is used to generate heating curves to predict the time it takes for Nichrome wires to fail under varying testing parameters. This research aims to catalog a series of …

Experimental And Numerical Investigation Of Lauric Acid Melting At Suboptimal Inclines, Casey J. Troxler

Doctoral Dissertations and Master's Theses

Validation experiments are the baseline for completing numerical studies for engineering design. Applications of the enthalpy-porosity model have expanded in research with the growth of new technologies such as metal additive manufacturing or the renewed interest in thermal energy storage for supplementing renewable energy. A simplified experiment examining the melting behavior of lauric acid from an isothermal surface has become a common case for validating the performance of numerical models. Several studies of this rectangular experiment have been repeatedly used as model validation in a variety of problem conditions.

The first part of this study presents experimental data for the …

Responses Of An Axially Rotated Tube Versus Twisted Tube Design As Two Solutions To Enhance The Thermal Performance Under A Non-Uniform Heat Flux Condition: A Numerical Study, Andrew S. Tanious, Ahmed A. Abdel-Rehim, Ahmed A. Attia

Mechanical Engineering

Enhancement of heat transfer in tubes exposed to non-uniform heat flux applications is a key factor in increasing such applications' efficiency.

In the present study, heat transfer in an axially rotating pipe with concentrated heat flux at the lower section of the pipe is numerically investigated and compared to the twisting technique in such applications. The effects of pipe’s length (1, 2, and 3 m) and rotation rate (N = 0–10.5), which is the ratio between the rotational and axial Reynold’s numbers, are studied numerically using ANSYS Fluent while the effect of the twist ratio (S = 0.1–1m) is studied …

Cool Thermal Energy Storage: Water And Ice To Alternative Phase Change Materials, Sandra K. S. Boetcher

Publications

Cool thermal energy storage has a long history dating back to ancient times with modern developments beginning in the mid-nineteenth century where blocks of ice were cut from frozen lakes for cooling applications. Today, the prevalent mode of thermal energy storage is the utilization of ice tanks in commercial buildings for peak shaving and load shifting. In this chapter, a summary of different types of water/ice thermal energy storage systems is provided; an overview of alternative phase change materials for use in cool thermal energy storage is given; and alternative phase change material thermal energy systems, their implementation, challenges, and …

Numerical Investigation On The Effect Of Spectral Radiative Heat Transfer Within An Ablative Material, Raghava S. C. Davuluri, Rui Fu, Kaveh A. Tagavi, Alexandre Martin

Mechanical Engineering Faculty Publications

The spectral radiative heat flux could impact the material response. In order to evaluate it, a coupling scheme between KATS - MR and P1 approximation model of radiation transfer equation (RTE) is constructed and used. A Band model is developed that divides the spectral domain into small bands of unequal widths. Two verification studies are conducted: one by comparing the simulation computed by the Band model with pure conduction results and the other by comparing with similar models of RTE. The comparative results from the verification studies indicate that the Band model is computationally efficient and can be used to …

Deep Learning Strategies For Pool Boiling Heat Flux Prediction Using Image Sequences, Connor Heo

Graduate Theses and Dissertations

The understanding of bubble dynamics during boiling is critical to the design of advanced heater surfaces to improve the boiling heat transfer. The stochastic bubble nucleation, growth, and coalescence processes have made it challenging to obtain mechanistic models that can predict boiling heat flux based on the bubble dynamics. Traditional boiling image analysis relies on the extraction of the dominant physical quantities from the images and is thus limited to the existing knowledge of these quantities. Recently, machine-learning-aided analysis has shown success in boiling crisis detection, heat flux prediction, real-time image analysis, etc., whereas most of the existing studies are …

Heat Transfer Analysis Of A Data Centre, Arumainathan Kabildev

Student Works (2020-2029)

Data centres are an integral part of networking as it houses servers that facilitate incoming and outgoing data flow. A resolute cooling approach is needed to overcome the hot air dissipated by these servers. This research focused on the computational fluid dynamics (CFD) simulation of the heat transfer modelled upon Telekom Malaysia (TM) City’s data centre 3. The simulation was carried out to ascertain the heat distribution across the data centre by using ANSYS Fluent. The results indicated that the server racks’ inlet temperature reaches 29.79 oC, which is close to the maximum permissible limit according to recommendations provided by …

A Study Of The Efficiency And Effectiveness Of The First Four Iterations Of Sierpinski Carpet Fractal-Like Fins At Increasing Angles In Natural Convection, Sophia N. Fleri

Honors College Theses

Fractal geometries have been found in several studies to increase a fin’s thermal performance. Both the reductions of volume and mass accompanied by an increase in performance are desirable to prevent malfunction of the device through passive heat dissipation. The Sierpinski carpet fractal pattern, beginning with a basic square geometry in which an increasing number of perforations are incorporated through each successive iteration, reduces the fin’s mass while increasing its surface area simultaneously; this increase in surface area increases the rate of heat transfer experienced across the fin. The first four iterations of the Sierpinski carpet pattern, each with identical …

Emissivity Measurements Of Painted And Aerosol Deposited Thermographic Phosphors (Yag:Dy And Mfg:Mn), Wendy Flores-Brito

Mechanical Engineering ETDs

Combustion is one of the most difficult processes to model. Luminous flames are characteristically sooty, which creates a problem when modeling and calculating the combustion and heat transfer of the process; both of which are highly dependent on temperature and emissivity. Soot particle emissivity as well as gas contributions affect the heat transfer calculation and must be accounted for.

Thermographic phosphors (TP) are ceramic based phosphorescent materials that have a temperature dependent emission that can be exploited to obtain surface and gas temperature measurements, as well as 2D temperature maps. Emissivity knowledge is not needed to obtain temperature and is …

Thermal Performance Of Sierpinski Carpet Fractal Fins At Various Angles Of Inclination In A Natural Convection Environment, Haidar Jamil Khalil

College of Graduate Studies: Theses & Dissertations

As technology advances, higher performance cooling systems are desired to meet numerous thermal management challenges. Extended surfaces, also known as heat sinks or fins, are commonly used to passively dissipate unwanted heat from mechanical and electrical systems. Fractal fins in accordance with the first four iterations (including a base iteration) of the Sierpinski carpet, manufactured from AL-5052, were studied along seven different inclinations from 0° (orientated perpendicular to the direction of gravity) to 90° (orientated parallel to the direction of gravity), in iterations of 15°. The purpose of study was to investigate the thermal performance of the first four fractal …

Efficient Enhancement Of Micro-Nucleation Rates In Flow-Boiling - By Concurrent Micro-Structuring Of The Boiling-Surface And Its Judicious Energization By Piezoelectric-Transducer Induced Acoustic Vibrations., Atharva Rahane

Dissertations, Master's Theses and Master's Reports

The report describes the science and technology backgrounds and uses for the technology breakthrough reported for enhanced flow-boiling based cooling of high-power density electronics (chips, memory etc.). A controlled but explosive growth in micro-scale nucleation rates during flow-boiling of HFE-7100 (electronics and environment friendly liquid from 3M, Inc) is enabled by the uses of inexpensive meshed-copper for micro-structuring of the boiling surface and a pair of Piezoelectric-transducers for active imposition of suitable acoustic vibrations. The pair of piezo transducers mounted just outside the mini-channel impose “in plane” acoustic vibrations of controllable amplitudes and frequencies, and they are used to induce …

Quantification Of Heat Flows Through Building Entrance Doors On A Winter Day, Daeho Kang

Publications and Research

The current methods for the prediction of the heat flow through building entrance doors have been used for years while involved with a certain degree of uncertainty. This paper describes an experimental method that accurately quantified such heat flow. The experiment monitored local environmental parameters in a college building on a cold winter day. The results of the experiment demonstrated that the experimental method is viable to accurately estimate the heat flow throughout the entrance doors and the presence of a vestibule moderated heat losses from the conditioned area. The results will be used for validating the existing methods.

Surface Engineering Solutions For Immersion Phase Change Cooling Of Electronics, Brendon M. Doran

Master's Theses

Micro- and nano-scale surface modifications have been a subject of great interest for enhancing the pool boiling heat transfer performance of immersion cooling systems due to their ability to augment surface area, improve wickability, and increase nucleation site density. However, many of the surface modification technologies that have been previously demonstrated show a lack of evidence concerning scalability for use at an industrial level. In this work, the pool boiling heat transfer performance of nanoporous anodic aluminum oxide (AAO) films, copper oxide (CuO) nanostructure coatings, and 1D roll-molded microfin arrays has been studied. Each of these technologies possess scalability in …

Adding Semi-Structured Automated Grid Generation And The Menter-Shear Stress Turbulence Transport Model For Internal Combustion Engine Simulations To Novel Fem Lanl Combustion Codes, Brad Montgomery Philipbar

Mechanical Engineering ETDs

The addition of GridPro semi-structured, automated generation of grids for complex moving boundaries for combustion engine applications and the Menter Shear Stress Turbulent Transfer (SST) model are being developed by Los Alamos National Laboratory. The software is called Fast, Easy, Accurate, and Robust Continuum Engineering (FEARCE). In addition to improving the time and effort required to build complex grid geometry for turbulent reactive multi-phase flow in internal combustion engines, the SST turbulence model has been programmed into the Predictor Corrector Fractional-Step (PCS) Finite Element Method (FEM) for reactive flow and turbulent incompressible flow regime validation is performed. The Reynolds-Averaged Navier-Stokes …

Laser Ablation Of Aluminum, Erika Nosal, Zachary Rahe, Arthur Pamboukis

Williams Honors College, Honors Research Projects

The laser ablation of metal carries relevance in a variety of engineering industries. This includes, but is not limited to, processes such as micromachining, or implementation on aircraft weaponry. The latter application is the reasoning for why aluminum is the specific metal in consideration, as it is commonly used for the construction of aircraft components.

The scope of this project was to optimize the energy dispersed through laser ablation on aluminum by mathematical modeling. The transient conduction process in the aluminum was modeled using a 2-dimensional cylindrical coordinate system in both MATLAB and ANSYS/Fluent. These models were adopted to simulate …

Investigation Of Heat Exchanger Effectiveness Using A Surface Coating Technology, Allen Duffy

Graduate Theses, Dissertations, and Problem Reports (ETD)

Diesel engine manufacturers continue to improve engine performance through increased thermal efficiency and reduced regulated emissions. The aftercooler located between the turbocharger air outlet and intake manifold experiences a wide range of operating conditions. Improving the heat transfer characteristics in the aftercooler can lead towards improved engine performance through increased charge air density. A surface coating has been proposed to enhance the heat transfer characteristics for a marine-based application on the water - side of the heat exchanger. To evaluate the efficacy of the coating, the rate of heat transfer with and without the coating was quantified in a controlled …

Experimental And Numerical Study Of The Stirling Engine Robust Foil Regenerator, Koji Yanaga

Graduate Theses, Dissertations, and Problem Reports (ETD)

The regenerator is located between the heat accepter and the heat rejecter of the Stirling engine. It works as a thermal energy storage component in the engine. Most of the regenerators are made of woven screen or random fiber. However, the flow going through the woven screen or random fiber is similar to the cylinders in crossflow which has flow separation. To achieve higher engine efficiency, it is required to design a regenerator which has higher convective heat transfer, lower pressure drops. Therefore, a parallel channel regenerator called a robust foil regenerator was designed and manufactured.

In this study, a …

Thermal Modelling And Validation Of Heat Profiles In An Rf Plasma Micro-Thruster, Alec Sean Henken

Master's Theses

The need and demand for propulsion devices on nanosatellites has grown over the last decade due to interest in expanding nanosatellite mission abilities, such as attitude control, station-keeping, and collision avoidance. One potential micro-propulsion device suitable for nanosatellites is an electrothermal plasma thruster called Pocket Rocket. Pocket Rocket is a low-power, low-cost propulsion platform specifically designed for use in nanosatellites such as CubeSats. Due to difficulties associated with integrating propulsion devices onto spacecraft such as volume constraints and heat dissipation limitations, a characterization of the heat generation and heat transfer properties of Pocket Rocket is necessary. Several heat-transfer models of …

Investigating Different Modeling Techniques For Quantifying Heat Transfer Through Building Envelopes, Sodiq Akande

Appalachian Student Research Forum

There is interest concerning the energy performance of buildings in the United States. Buildings, whether residential, commercial or institutional, generally underperform in terms of energy efficiency when compared to buildings that are constructed following sustainably and energy efficiency standards. A substantial percentage of energy loss in these buildings is associated with the thermal efficiency of its envelope (exterior walls, windows roof, floors and doors). The objective of this study will evaluate the results of three energy modeling techniques developed to investigate the energy transfer through the envelope of existing campus buildings. The techniques employed are solving the heat transfer calculations …

Multiphase Interaction In Low Density Volumetric Charring Ablators, Ali D. Omidy

Theses and Dissertations--Mechanical and Aerospace Engineering

The present thesis provides a description of historical and current modeling methods with recent discoveries within the ablation community. Several historical assumptions are challenged, namely the presence of water in Thermal Protection System (TPS) materials, presence of coking in TPS materials, non-uniform elemental production during pyrolysis reactions, and boundary layer gases, more specifically oxygen, interactions with the charred carbon interface.

The first topic assess the potential effect that water has when present within the ablator by examining the temperature prole histories of the recent flight case Mars Science Laboratory. The next topic uses experimental data to consider the instantaneous gas …

Design And Development Of Test Rigs To Experimentally Investigate Flow Loss And Heat Transfer In A Stirling Engine Heater Head, Pawan K. Yadav

Graduate Theses, Dissertations, and Problem Reports (ETD)

The Stirling engines are attractive alternative for combined heat and power (CHP) systems, especially for high efficiency power generation using different heat sources. The hot side heat exchanger or heater head (HH) is one of the indispensable components of Stirling engines which transfers the heat from outside of the system into the working fluid. For development of a low cost, highly efficient and reliable CHP system, a novel HH has been designed and additively manufactured from Inconel 625. For the investigation of flow loss and heat transfer through this Stirling engine heater head, two benchtop test rigs were designed, developed, …

An Experimental Investigation Of The Cooling System For A Free Piston Stirling Engine, Akshay Milind Gupte

Graduate Theses, Dissertations, and Problem Reports (ETD)

Free-Piston Stirling Engine (FPSE) has been identified as a good candidate for combined heat and power application (CHP). FPSE being highly efficient and environmentally friendly promises to facilitate the increasing demand in waste heat energy recovery systems. FPSE system consists of three important components: (1) hot side heat exchanger; (2) regenerator; and (3) cold side heat exchanger. The cold side heat exchanger is a crucial part as it enables to maintain an optimal temperature of the working fluid by rejecting heat.

This research contributes to the design of heat exchanger test rig and experimental measurement of cooling heat exchanger. The …

In-House Fabrication Of Temperature Sensitive Paint For Turbine Cooling Research, Mayur D. Patel, Mark A. Ricklick

Beyond: Undergraduate Research Journal

The Temperature Sensitive Paint (TSP) is a widely used method in measuring and visualizing flow separation and heat transfer. Compared to the cost and time consumption needed for methods such as pitot tubes, temperature sensitive paint is a cheaper alternative. Due to high usage in College of Engineering research projects, it was determined that in house fabrication of temperature sensitive paint would reduce time and cost limitations. For initial stages, literature research was performed to determine the recipe of intensity based TSP with luminophore and polymer binder that operated optimum at temperatures from 0-100°C. Europium III thenoyltrifluoroacetonate was determined to …

Natural Convection Heat Transfer Of Inclined Sierpinski Carpet Fractal Fins, Luke A. Fussell

College of Graduate Studies: Theses & Dissertations

When designing extended surfaces for the thermal management of electronic devices in aerospace applications it is critically important to minimize mass. However, this can be difficult to achieve as the rate of heat dissipated is directly proportional to the surface area. Fortunately, when certain fractal geometries, like the Sierpinski carpet, are utilized in the design of extended surfaces an increase in surface area and simultaneous decrease in mass can be achieved. The thermal performance of fins inspired by the first four fractal iterations of the Sierpinski carpet pattern was experimentally examined in a natural convection environment. The fractal fins were …