Electro-Mechanical Systems Commons^™

Prototype Device For The Detection Of Subsurface Peach Pit Fragments, Colby Lippincott, Hamilton Little, Rick Hayes, Elliot Wenzel

Mechanical Engineering

Peach pits can break during processing into several small fragments and are difficult to see and remove from the peach. Wawona Frozen Foods is asking for a fully designed, built and tested prototype that can detect these pit fragments with ease and speed. Our design uses an array of needles that puncture into a peach half. A pressure sensor measures the force on the needles and determines whether or not each needle hit the peach flesh or a pit fragment. The array of needles consists of 313 needles each with a diameter of 0.6 mm with a total array diameter …

Barbeque Grill Temperature Distribution Design Improvement, Peter Gobell, Connor Mcgill, Thomas Willson

Mechanical Engineering

Team License to Grill set out to asses Bull Outdoor Products, Inc.’s barbeques and quantify the apparent uneven temperature distribution or “hot spots” and “cold spots” across the grill. This testing was accomplished with the design and fabrication of a test fixture allowing for accurate and repeatable temperature collection across the barbeque. With results that matched the sponsor’s claims of hot and cold spots, an engineering model was made using heat transfer and thermodynamic equations. Once the model somewhat resembled the experimental data, it was used to suggest different modifications that would allow for better temperature distribution. It was discovered …

Loaded Shift Tester Sram, Nick Cox, Sam Shaffer, Michael Polka

Mechanical Engineering

This report details the design, manufacturing, and testing of a loaded shift tester for the SRAM Bicycle Corporation. The machine is used to perform developmental and qualification tests on various bicycle drivetrain components. Using SolidWorks, the design team created a solid model of the machine on the computer, then ordered and manufactured the parts required to build it. The machine was tested to ensure that all the parts worked together, and was finally delivered to SRAM when it was deemed ready.

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Bicycle Wheel Test Machine, Dylan Harper, Kevin Hom, Ross Williams

Mechanical Engineering

In recent years, the cycling industry has witnessed huge advancements in bicycle components and materials. The age old goals of speed and low weight are still present today, but the pursuit of these goals may be reducing the structural stability of various components integral to wheel performance, including the wheel hub bearings. These bearings are invaluable to bicycles but little is known about how the forces and loads applied to a bicycle affect the performance of these bearings. Broken axles and hubs are indicators of significant stresses within the hub, but little is known about how the resulting deformation affects …

Autonomous Collision Avoidance, Thomas Stevens, Elliot Carlson, Ian Painter

Mechanical Engineering

A steering controlled, autonomous collision avoidance system has been developed by California Polytechnic State University. This system represents a step in the direction of fully autonomous driving, while allowing the driver to maintain control of the vehicle during normal driving conditions. In the case of an imminent collision, the system removes control of the vehicle from the user and autonomously steers around the obstacles. The final system is able to avoid two static obstacles with a 95% pass rate and one moving obstacle with a 50% pass rate. With full scale, fleet wide, implementation of this system it is expected …

M600 Servo Test Stand Makani Power, Jennifer Tibble, Jeremy Dong, Arianna Lasche, Alex Serventi

Mechanical Engineering

Tempest has designed and built a test stand to validate the servo selection for Makani Power’s M600 prototype. The test stand tests the servo at a specified frequency and torque. It also includes an environmental housing that can later be used to incorporate a heater, cooler, and humidifier. The applied frequency, torque, and servo position is controlled by the operator. The stand also measures and provides a readout for temperatures throughout the chamber, humidity within the chamber, frequency felt by the servo, and load applied to the servo. The table has two tiers: the first tier supports all torque application …

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Micro-Grid Wind Energy System, Aaron Steinkraus, Brian Huntziker, Cesar Hurtado

Mechanical Engineering

With the completion of a 3.5kW wind turbine located on Esculea Ranch, the power generated from the turbine was dissipated through electric resistance heaters. ABC Wind was given the task to design, build, and implement a system what will efficiently use the turbine’s harnessed power. After interviewing with the Beef Operations Manager of Escuela Ranch, it was decided to use the turbine’s power to supply supplementary water to anywhere on the ranch where and when needed by grazing cattle. The purpose of this project was to research, design, build and implement a system that would harness the generated power and …

Formula Sae Turbocharger Engine Development, Eric Griess, Kevin Mccutcheon, Matthew Roberts, William Chan

Mechanical Engineering

This project, Formula SAE Turbocharger System Development, was sponsored by the Cal Poly, San Luis Obispo Formula SAE team. The team proposed this project in order to have a powerful yet lightweight engine so they can be extremely competitive at their competition. The baseline output of the single cylinder 450cc engine (2006 Yamaha WR450F) was 46 horsepower and 27 ft-lb of torque. The goal of this project was to increase the output of that engine to 60 horsepower and 35 ft-lb through the use of a turbocharger.

Robotic Fingerspelling Hand For Deaf-Blind Communication, Brian Fang, Colby Dixon, Trevor Wong

Mechanical Engineering

Robotic fingerspelling hand for the deaf-blind. The hand forms the shapes of the American Manual Alphabet with 11 servos. The project was sponsored by The Smith-Kettlewell Eye Reaserch Institute.

Polygrasp: Reach; Myoelectric Prosthetic Hand Iteration, Devon Patrick Augustus, Mighells Blaed Deuel, Ian Noel Fraser, Nicholas Philip Moesser

Mechanical Engineering

Amputations are a common occurrence in soldiers returning home who have suffered the effects of IED and munitions explosions. For upper limb amputees, trans-radial amputations are the most common. Traditional hook devices do not offer an adequate level of normalcy for users, prompting the use of myoelectric devices. While current myoelectric devices do offer a more natural experience, they come with a host of other problems that makes their adoption by service personnel not desirable or not permitted by the VA. PolyGrasp Reach seeks to reduce weight and cost and improve performance. This addresses several of the issues with devices …

California Olive Ranch Hedger, Tyler Enos, Seth Abbott, David Gamba

Mechanical Engineering

The purpose of this project is to evaluate the problems of the current KCI (Kingsburg Cultivator Incorporated) olive tree hedger in use at California Olive Ranch (COR) in Artois, CA, and then correct these problems which should yield a better performing, more efficient, and reliable machine. These problems include: the hydraulic oil temperature getting too high, the saw blades not having enough horsepower, and poor cutting performance due to operator error as well as terrain variations.

Formula Hybrid Drivetrain Design, Zachary (Zak) Mcfarland, Alex Pruitt, William Domhart

Mechanical Engineering

The Formula Hybrid senior project group was tasked with designing and building a drivetrain system for the Cal Poly Society of Automotive Engineers (SAE) Formula Hybrid (FHSAE) team. FHSAE gave customer requirements for performance and geometry for the drivetrain and the FHSAE rulebook has guidelines regarding safety requirements. The team chose to compete in the electric category of the 2012 FHSAE competition. After getting feedback from previous car performance and researching different powertrain options, the senior project team arrived at three conceptual ideas. Using a quality function deployment method, the senior project team chose the concept where two motors independently …

Sole Power: Pedal Phone Charger Final Report, Nicole Hensley, Anthony Ruh, Krista Schmidt, Joseph Garcia

Mechanical Engineering

The device design was conceived to meet the energy needs of rural populations in India. These communities have cell phones but lack access to reliable grid power, especially during monsoon season. The charger is designed to be affordable, durable, and easily repairable for each owner family. It uses off-the-shelf components and is intended to be replicated by backyard manufacturing startups in developing countries.

Its purpose is to efficiently transfer human foot motion via a treadle, four-bar-linkage, and sprocket-chain step-up to drive a rotor & stator generator from a common gas scooter. The single-phase alternating current from the generator is passed …

Pedaling And Braking Forces And Their Effect On Suspension Performance, Kathleen Kramer, Nik Goodell, Cesar Giron

Mechanical Engineering

The goal of this project is to produce a quantifiable relationship between pedaling and braking forces and suspension behavior. The test results will serve as a benchmark, against which other suspension designs can be compared in an objective, numerical manner. This report details the work completed towards determining this relationship and is primarily focused on design development of the data acquisition system and analysis of braking forces, pedaling forces and suspension response. A 2011 Specialized Stumpjumper FSR Expert Evo was used as the development platform. The system will be used to measure various rear suspension designs for comparison.

Robotic Turret, Daniel Romero, Matthew (Matt) Martelle, Scott Mullens, Rachel Diamant

Mechanical Engineering

No abstract provided.

Floating Tube Heat Exchangers, Patrick Harris, Christina Gedeon, Leonel Medrano, George Milam

Mechanical Engineering

With the slowly diminishing supply of fossil fuels across the world and the heightened risk of carbon dioxide pollution leading to global warming, a shift towards renewable energy is gaining momentum. Recent advances in wind and solar power technology have increased the power density of alternative sources while decreasing the cost per kilowatt-hour, but the technology has not become advanced enough yet for large scale deployment. Combined Power Cooperative has developed a revolutionary design for a concentrated solar power plant that utilizes Fresnel reflectors and a large body of water in which to install them. In addition to being low-cost, …

Thrust-Vector Control, Dane Larkin, Harsimran Singh

Mechanical Engineering

Mission Statement

The purpose of this project is to design, build, and test a thrust-vectoring rocket nozzle which will aid in controlling the trajectory of a solid-booster rocket. The system prototype must meet the requirements set forth by the sponsoring enterprise.

The Enterprise

Stellar Exploration is a small space systems technology company located in San Luis Obispo, CA. Stellar Exploration is currently seeking a thrust-vectoring system for its Silver Sword rocket.

Project Scope

The design and analysis portion of this project accounted for a system that would be mounted on to a rocket for operational flight. Therefore, this team has …

Power Steering Concept, Anthony N. Escobedo, William Ryan Flores, Russell Haverstock

Mechanical Engineering

This senior project was created in conjunction with Edwards Lifesciences. This project was created under an non-disclosure agreement and will not be submitted to any outside sources. The submitted title page will act as proof of completion.

Rapid Animatronic Target System, Brandon Keith Bray, Matt Gerhardt Guise, Martin Thomas Quinn

Mechanical Engineering

No abstract provided.

Cal Poly Rose Float Electric Vehicle, Jennifer Slone, Jason Sherrett, Dionysios Pettas, Timothy Baldwin

Mechanical Engineering

(1) Background:

The Cal Poly Rose Float is currently powered by a pair of V-8 internal combustion engines. This is the second project in a three phase effort to replace the existing drive engine with an electric motor powered by a DC bus. The main goal of this phase of the project is to get the motor selected in phase one spinning.

(2) Results:

Originally, the project involved programming a microcontroller to achieve motor control. The decision was made, early on, to approach this task in a different manner due to the team’s minimal background in programming and mechatronics. The …

Mobility Aid: A Dual Purpose Walker And Scooter, Zack Blois, Robia Choi, Kristin Dills

Mechanical Engineering

The Mobility Aid project was proposed by Theresa Mortilla and Idee Shapiro. The goal of the project was to design and build a device that can quickly and easily transform between a mobility walker and an electric scooter to allow for more freedom of mobility. The inspiration for this project arose from the fact that Theresa suffers from multiple sclerosis in her legs and can only walk for about thirty minutes at a time until she gets too fatigued and must sit down and rest. This device would provide her with the ability to continue moving while giving her legs …

Medtronic Universal Crimping Machine, Justin Ginochio, Andrew Hanson, Zachary (Zach) Dieterle

Mechanical Engineering

This project is geared towards the redesign and implementation of a crimping tool for use in the manufacturing of catheters produced by Medtronic Inc. Catheters require two steering cables to maneuver the end of the catheter through the body. The steering cables have a sleeve that is crimped onto their end in order to hold the cable in place inside the catheter steering handle. The current crimping tool, designed by Astro Tool Corp, has a few problems associated with its design. Additionally we are trying to get rid of a step in the manufacturing process that involves the adhesive, cyanoacrylate, …

Guidable Motorcycle Headlight, Billie B. Fritz, Toby J. Lloyd

Mechanical Engineering

Motorcycling at night is an inherently dangerous situation and is compounded by poor illumination of the roadway when cornering through a turn. Due to stationary headlamps geometry being designed for upright riding position, cornering a motorcycle causes the illumination of the forward path to be decreased significantly. The goal of this project is to develop a lighting system that will improve road illumination for riders at night using guidable lights that deflect prior to and during a turn. In addition to developing a working prototype, this project’s intent is to work in conjunction with a partner from the school of …

Electro Mechanical Actuator Test Stand For In-Flight Experiments, Michael Koopmans, Catlin Mattheis, Austin Lawrence

Mechanical Engineering

The Prognostic Center of Excellence at NASA Ames is currently researching actuator prognostics, specifically in the application of electro mechanical actuators (EMA’s). Cal Poly ME students Michael Koopmans and Catlin Mattheis and EE student Austin Lawrence have chosen to undertake the task of building a test stand that will be flown in flight while testing EMA’s specific faults. A stand was designed to fit inside a standard 19” rack, take power from the aircraft 3 EMA’s, a computer, data acquisition, and electric magnets switches are powered. A MIL STD 1553 interface is present to allow fault injection. Vibration and temperature …

Hide Glue Applicator, Chris Campo, Benjamin Carrasco, Elias Saliba

Mechanical Engineering

This study investigates the challenges inherent in applying hide glue in the crafting of violin and other stringed instruments. Hide glue, derived from animal collagen and protein, is essential for creating durable bonds that allow for necessary adjustments during fabrication. However, its meticulous heating and maintenance requirements pose logistical obstacles for luthiers lacking viable alternatives. To tackle this issue comprehensively, our project comprises several key components.

Initially, we conducted an in-depth analysis of the hide glue application process, delineating procedural steps and techniques to establish our design criteria and constraints. This foundational understanding formed the basis for further exploration. Additionally, …