Mechanical Engineering Commons^™

Might-E Wheel, Abigail Grills, Daniel Doke, Jared O'Rourke, Zach Jesberger

Interdisciplinary Design Senior Theses

Electric bikes are proving to be an increasingly reliable source of transportation, but with large price tags and existing conversion kits proving too complicated and unapproachable for the average user, commuters are failing to consider electric bicycles as an option. A prototype of a wireless, rear-wheel replacement to convert a bicycle from manual to full-power electric was built. This motorized wheel is called Might-E Wheel. Might-E Wheel was designed as the most approachable and user-friendly way to convert a bicycle from manual to full-power electric. Might-E Wheel was able to achieve a top speed of 27.5 km/h, a range of …

Akabot 2.0: Pet 3d Printing Filament From Waste Plastic, Jay Dubashi, Brian Grau, Alex Mckernan

Mechanical Engineering Senior Theses

Extrusion is how 3D printing filament is created. Melted plastic is pushed through an extrusion die and is shaped into a long thin strand of plastic. Extrusion machines are usually sized for industrial use, capable of creating hundreds of feet of filament a day. This filament is expensive to purchase, and many end-users would prefer to extrude their own filament, from a virgin plastic input or plastic waste input. There are no homescale filament extruders on the market for Polyethylene Terephthalate (PET) plastic waste. AkaBot was designed to allow end users to produce their own filament from a PET plastic …

One-Ride Human Powered Vehicle, Alex Fisher, Alex Sahyoun, Geoffrey Schmelzer, Brendan Taylor, C.J. Toy

Mechanical Engineering Senior Theses

This document discusses the design, analysis, manufacturing and testing of the One-Ride human powered vehicle which was entered into the 2015 ASME West Coast HPVC Competition. The goal of the vehicle is to entice people to switch from gas powered vehicles to the One-Ride for trips of up to 20 miles round trip. The One-Ride design features fully adjustable seating and steering positions and was designed to fit anyone between the heights of 5'2" and 6'4" comfortably. The seat is adjusted using metal sliders, manufactured in the SCU machine shop, which fit into brackets attached to the frame. The bike …

Uavino, Matthew Belesiu, Aaron Chung, Kirby Linvill, Nathan Carlson, Phillip Coyle, Megan Peekema

Interdisciplinary Design Senior Theses

UAVino is a drone solution that uses aerial imagery to determine the overall plant health and water content of vineyards. In general, the system focuses on automating crop inspection by taking aerial imagery of a vineyard, conducting post-processing, and outputting an easily interpreted map of the vineyard's overall health. The project's key innovation is an auto-docking system that allows the drone to automatically return to its launch point and recharge in order to extend mission duration. Long term, UAVino is envisioned as a multi-year, interdisciplinary project involving both the Santa Clara University Robotics Systems Laboratory and local wineries in order …

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Seat Jack, Justin Worden

Mechanical Engineering and Technology Senior Projects

Many people around the world struggle with mobility. One of the biggest obstacles for who may struggle in this area is the simple task of moving from a sitting position to their feet. For some, this is the only thing that keeps them from walking around. Creating a portable device to help move a person from their chair to their feet would extremely aid the efforts of completing this simple task at any given moment. This report provides a proposed solution for this simple reoccurring task that countless people painfully struggle with every day. In order to make this device …

Improved Tennis Racquet Stringer, William Ligon Bruno

Mechanical Engineering and Technology Senior Projects

What design change to a conventional ATS Sports model drop-weight stringer can be made to decrease the stringing time for a tennis racquet? To answer this, a detailed analysis on design, manufacturability, and structural integrity was done to design a product that is manufacturable within the timeframe and produces a device which decreases the stringing time. First, an analysis on each vital component was done including the ratcheting components, pressure arm/drop mass, etc. Second, a virtual model was created with auxiliary components to test different designs. Through this analysis and the virtual model it was indicated that a duel stringing …

Collapsible Bicycle Frame, Keith Stone

Mechanical Engineering and Technology Senior Projects

There are many situations where people could choose to ride a bicycle, whether it is to go to school, to a job, to meet with friends, or just for recreational purposes. However, once people reach their destination and have a break between their trips, they are left with a bicycle with little means of storing it while they go about their day. Some people buy a bike lock so that they can secure it in a safe location, while others may just lean it against a wall or even roll it into the building with them. However, according to FBI …

Methods For Determining Grease Service Levels In An Ah-64d Intermediate Gearbox Using On-Board Sensors, Travis Steven Edwards

Theses and Dissertations

The intermediate gearbox (IGB) on the AH-64D was chosen as the subject for this study based on the persistent grease leaks that require grounding aircraft. The aircraft is not currently equipped with a method of detecting grease loss during flight, so techniques for analyzing the usefulness of old metrics and possible new techniques can be tested. The main objective of this study is to use the aircraft’s on-board sensors to develop a method of determining the lubrication level of the IGB. Currently, the most reliable method for detecting a fault on the aircraft is through the use of vibration-based condition …

Snowboard, Ski, And Skateboard Sensor System Application, Adrien Doiron, Michael Fernandez, Victor Ojeda, Robert Ross

Mechanical Engineering Senior Theses

The goal of this project was develop a sensor for the commercial market for skiers, snowboarders, and skateboarders that can give them the data such as speed, elevation, pressure, temperature, flex, acceleration, position, and other performance data such as trick characterization. This was done by using a variety of sensors, including a GPS, flex sensors, accelerometer, and others to provide data such as speed, position, position, and temperature. The sensors were placed in an external polycarbonate casing attached to the ski or board by using an adhesive pad on the bottom of the casing. These sensors then transmit the data …

Workspace Analysis Of A Linear Delta Robot: Calculating The Inscribed Radius, Michael Louis Pauly

Graduate Theses - Mechanical Engineering

One of the most important traits of a robotic manipulator is its work envelope, the space in which the robot can position its end effector. Parallel manipulators, while generally faster, are restricted by smaller work envelopes [1]. As such, understanding the parameters defining a physical robot’s work envelope is essential to the optimal design, selection, and use of robotic parallel manipulators. A Linear Delta Robot (LDR) is a type of parallel manipulator in which three prismatic joints move separate arms which connect to a single triangular end plate [2]. In this study, general inverse kinematics were derived for a linear …

Induction Phone Charger Case, Dante Eley, Nicholas Mason, Laurence Pringle

Mechanical Engineering Senior Theses

This report discusses the project of creating a manual charging phone case for smartphones by means of electromagnetic induction. In today's world, smartphones are being used on the go more often, creating an increased demand for battery life. The capacity of current batteries cannot keep up with the constant usage of data in such activities as emailing, social media, apps, and more. We developed an efficient, ergonomic, and aesthetically pleasing phone case that can manually charge a smartphone without an electrical outlet, but by means of electromagnetic induction. This product would target two main demographics: business people who are constantly …

Aeroponic Test Bed For Hypergravity Research, Shane Brunner, Theron Hawley, Mike Nichols, David Patzelt, Kurt Sprouse

Mechanical Engineering Senior Theses

Taking one pound of food to space costs over $10,000. A plant growth chamber in space would help reduce the cost of transporting food by creating a healthy, long-term source of food that can be used for extended space missions. Currently, there is a lack of knowledge in gravity response mechanisms of plants to facilitate employing such a system. The overarching goal of this project is to add to the current body of knowledge related to growing plants in space by conducting research regarding the effect of hypergravity on cherry belle radish growth. To successfully accomplish this goal, an aeroponic …

Solar Absorption Chiller, Craig Carlson, Mark Coulter, Claire Kunkle, Patrick Watson

Mechanical Engineering Senior Theses

In developing nations access to electricity is inconsistent at best, and food spoilage is a prevalent issue. The solar powered absorption chiller is a refrigeration system designed to provide refrigeration to these developing areas. This year, our team has worked to develop a system where the sun's rays are collected as heat to power an absorption refrigerator. The goal of this project was to take an existing solar tracker system and use its collected heat to power a refrigerator. Our team designed and built heat exchangers to extract heat from the concentrated solar system; assembled components for a fluid circulation …

The Poverty Crusher, Rob Golterman, Brian Hammond, Thien-Ryan Le, Arvin Lie

Mechanical Engineering Senior Theses

The Poverty Crusher team built a human-powered rock breaking device for the women in Nepal who make $1.50 - $3 per day crushing rocks. A prototype jaw-type rock crusher was designed and built over a period of several months. However, the device was unable to break rocks due to excessive bending in the connection points of the frame and in the crushing faces. Improvements were suggested for the next prototype, which include increasing the second moment of inertia of the crushing faces, using a welded frame, and generally decreasing the cost and weight of the device.

Vex Robotics, Ho Joon Cha, Joshua Del Real, Jamie Kalb, Thomas Nance, Jenny Yang

Mechanical Engineering Senior Theses

The objective of our project was to design and construct a control system for communication between two autonomous robots, of different size and capabilities, in an environment with numerous obstacles and challenges. These challenges, completed autonomously, involved moving over and under barriers along with the obtainment and transportation of spherical objects. Our project was tied to the VEX Robotics competition environment as we tested our robots by competing at the World Championships. Unfortunately, due to time and budget considerations, we had to scale back our sensor subsystem. This led to a simpler control system than originally intended; however, we were …

Swing Wing Aerial Drone (Swad), Chris Barton, Robert Gomez, Matt Kochalko, Kyle Nakagaki

Mechanical Engineering Senior Theses

Drones are unmanned aerial vehicles that have a variety of different applications in the field. Drones are very helpful for first responders such as firefighters, police, and even ranchers and large landowners. Most drones have a fixed wing. This report will show the design, construction, and fluid dynamic testing of a drone that has multiple wing positions. These modes are the straight wing position and swept back position. This design will change the flight profile of the plane, allowing for the user to launch at a faster speed and the glider to get to the desired location faster. Once the …

Akabot: 3d Printing Filament Extruder, Emily Albi, Kevin Kozel, Daniel Ventoza, Rachel Wilmoth

Mechanical Engineering Senior Theses

3D printing could usher in a new age of localized manufacturing in places like Uganda, where three of our senior design team members spent the summer of 2013. Motivated by a concept for our senior design project, one of our team members interned with Village Energy, a small electronics business in Kampala, Uganda, as it piloted the use of a 3D printer to manufacture enclosures for its solar lights. The need for our project arose when we realized that although the 3D printer proved a viable method of manufacturing enclosures, Village Energy could not afford to continue 3D printing with …

Benchtop Centrifuge For Materials Science, Jose Lizheno, Nathaniel Tseng, Ryan Tsuzaki

Mechanical Engineering Senior Theses

The Benchtop centrifuge for materials science was designed to be a versatile, cost-effective, user-friendly and safe centrifuge for the university setting. While a prototype was not completed due to running out of time for assembly, various forms of analysis were conducted including Natural Frequency Analysis and Finite Element Analysis. The team hopes that the work completed will provide a useful starting point for other teams that may wish to continue the project in the future.

Automated Precision Passing System, Bryan Herrera, David Savitz, Mikiah Raffaeli

Mechanical Engineering Senior Theses

Athletes are always seeking ways to improve their performance. Down time and a lack of capable throwers prevent athletic receivers from practicing their skills. We hope to aid athletes in receiving drills within their respective sports and increase practice efficiency. In order to achieve this, the machine has one major axis of rotation driven by a motor. This enables it to adjust where the ball is being thrown. Using an Arduino Uno coupled with a Roboteq AX1500 motor driver, the Automated Precision Passing System is able to throw a ball to a specified point in space by adjusting both the …

Wireless Impact Sensing Headband - W.I.S.H., Ryan Daly, Doug Furstinger, Tim Sashegyi, Nicklaus Schmidt, Mihir Shah

Mechanical Engineering Senior Theses

The prevalence of undiagnosed head injuries in the athletic world, and their associated health risks, is too great to ignore. This is especially true in non-helmeted sports where the availability of impact monitoring technologies is few and far between. In this paper, we discuss our wireless impact sensing headband technology that aids in the awareness and detection of potential concussions, from inception through design completion. Through the use of a custom-built validation system capable of simulating impact collisions, along with a series of experiments and revisions, our team was able to build a device that can sense and transmit data …

Santa Clara University Human Powered Vehicle 2013-2014, Peter Chester, Luis Flores, Ian Jones, Ryan Nakamura, Dylan Porter, Peter Stephens

Mechanical Engineering Senior Theses

This document discusses the conceptual design for the 2013-2014 Santa Clara University Human Powered Vehicle. The objective of the Santa Clara University Human Powered Vehicle team is to design and manufacture a human powered vehicle that is practical, sustainable, and efficient. Key design features include a partial body fairing, tilt and ackermann steering, and cargo space. Ultimately we had to block out the tilt steering because its operation conflicted with the Ackermann steering. This vehicle's design satisfies the primary needs of a commuter and ultimately serves as a practical alternative to an automobile. Finally, this design complies with the requirements …

Rsl Rover: Robotic Systems Laboratory Rugged Offroad Vehicle For Experimental Research, Garrett Bonner, Owen Hale, Julian Pitt, Andrew Torrellas

Mechanical Engineering Senior Theses

The goal of this project was to build an autonomous vehicle testbed for the Robotics Systems Laboratory. This testbed will be used by undergraduate, graduate, and faculty researchers to test different control methods, sensor combinations, vehicle control laws, and eventually autonomous navigation. This paper documents our accomplishments to achieve this goal; we built a hierarchical control system, robust actuator mounts, and an effective safety system. The result is a capable 6-wheeled offroad vehicle that can be electronically controlled by remote or directly by wire. A feed-forward control law was incorporated for speed control, yielding predictable performance given a desired speed. …

Legacy Borehole Project, Maza Brady, Luke Cashman, Erin Hicks, Meghan Richey

Interdisciplinary Design Senior Theses

The Legacy Borehole Project is a three-year effort to design and build a sensor package that will be used to explore the geological and chemical conditions of the ocean floor. Over the course of three years, a mechanical structure and a robotic system will be constructed to lower sensors into previously drilled boreholes. As the team responsible for the development of the first year of this project, we have constructed a prototype sensor package and mock mechanical structure to test a communication interface between the sensors and a graphical user interface. The sensors were tested by lowering the sensor package …

Shrouded Small Wind Turbines, Kristen Flannery, Michael Holligan, Joseph Soares

Mechanical Engineering Senior Theses

The goal of this project is to improve the energy production of small wind turbines (rated less than 100 kW) by increasing wind velocity at the turbine blades through the design of a shroud attachment. The design process involves the analysis of various computer aided design (CAD) nozzle/diffuser shroud geometries. Computational fluid dynamic (CFD) modeling is used to analyze the effect of shroud features on velocity and pressure fields. A 3D printed scale model is tested in a wind tunnel with strain gauges and pressure transducers to validate the CFD data. The resulting design locally increases velocity by a factor …

Proteus: Mini Underwater Remotely Operated Vehicle, Jorge Guerra, Robert Heinevetter, Tristan Morris, Killian Poore, Alexandra Waschura

Mechanical Engineering Senior Theses

Marine ecosystems contain life, minerals, information, etc, that can help the planet, however, only 5% of them are explored. This is mainly because existing Underwater Remotely Operated Vehicles (ROVs) are expensive and require a lot of workand time to use. Team Proteus designed a low cost, easy to use, portable, safe, and reliable ROV capable of being used for scientific research, while being operated and maintained by students. In this paper we explain the necessity behind this project, how it compares to similar projects and the design decisions made in developing the ROV, to include the options and trade-offs considered. …

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Environmental Stimulation Chamber For Nanosatellite Functional Testing, Taylor Donato, Nicholas Page, Joshua Summers, Brandon Wood

Mechanical Engineering Senior Theses

The goal of this project is to develop a nanosatellite thermal testing chamber for the Robotic Systems Laboratory at Santa Clara University. The nanosatellite industry has thrived in recent years and continues to grow at the level of universities and small businesses. To meet this demand, the team designed and built a testing bed capable of achieving environmental conditions adequate for testing nanosatellite hardware as a low-cost and low-maintenance alternative to more expensive and robust systems. Furthermore, the design can be fully manufactured and assembled at the university or small business level with inexpensive, sustainable, and commercially available components. The …

There Can Be Turbulence In Microfluidics At Low Reynolds Number, Guiren Wang, F. Yang, Wei Zhao

Faculty Publications

Turbulence is commonly viewed as a type of macroflow, where the Reynolds number (Re) has to be sufficiently high. In microfluidics, when Re is below or on the order of 1 and fast mixing is required, so far only chaotic flow has been reported to enhance mixing based on previous publications since turbulence is believed not to be possible to generate in such a low Re microflow. There is even a lack of velocimeter that can measure turbulence in microchannels. In this work, we report a direct observation of the existence of turbulence in microfluidics with Re on the order …

Computationally Efficient Representation Of Statistically Described Material Microstructure For Tractable Forming Simulations, Nicholas Landry

Honors Theses and Capstones

The purpose of this project is to reduce a large statistical distribution of metal microstructure orientations to a manageable distribution to be used in metal forming simulations. Microstructure sensitive simulations at the macro-scale are impractical, because with so many state variables associated with material microstructure data, these simulations are extremely computationally expensive.

The goal was to develop a framework to accurately model plastic material response while representing the material microstructure in a more compact form, reducing 106 or more microstructure orientations to a significantly smaller statistical distribution of representative orientations. This will significantly increase the computational efficiency and make the …