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Full-Text Articles in Mechanical Engineering

Transient Analysis Of A Solid Oxide Fuel Cell/ Gas Turbine Hybrid System For Distributed Electric Propulsion, Venkata Adithya Chakravarthula Jan 2016

Transient Analysis Of A Solid Oxide Fuel Cell/ Gas Turbine Hybrid System For Distributed Electric Propulsion, Venkata Adithya Chakravarthula

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Gas turbine technology for aerospace applications are approaching limits in efficiency gains as increases in efficiency today occurs in very small increments. One limitation in conventional gas turbine technology is the combustion process, which destroys most of the exergy in the cycle. To address this limitation in a traditional Brayton power cycle, a hybrid system which is integrated with Solid Oxide Fuel Cell (SOFC) and gas turbine is developed. Hybrid systems involving fuel cells have better efficiencies than conventional power generation systems. Power generation systems with improved performance from low fuel utilizations and low maintenance costs are possible. The combination …


Aircraft Thermal Management Using Liquefied Natural Gas, Sean Robert Nuzum Jan 2016

Aircraft Thermal Management Using Liquefied Natural Gas, Sean Robert Nuzum

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Many technological advances are expected to increase the capabilities of the future aircraft, both civilian and military. These improvements come in many forms such as new wing or fuselage shapes to improve lift or decrease drag. Other improvements are internal. One of these areas is the inclusion of advanced electronic systems for various roles. These changes affect a wide range of aircraft systems including, but not limited to avionics, power generation and thermal management. While these modifications promise to increase aircraft capabilities such as its range, payload or other key performance parameters, there are some significant drawbacks. One drawback is …


Hybrid Particle Image Velocimetry With The Combination Of Cross-Correlation And Optical Flow Method, Mark Bradley Johnson Jan 2016

Hybrid Particle Image Velocimetry With The Combination Of Cross-Correlation And Optical Flow Method, Mark Bradley Johnson

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Particle Image Velocimetry (PIV) has been of relevant discussions lately as the equipment used to obtain temporally and spatially resolved flow fields have advanced rapidly. Despite these advancements, the accuracy of evaluating these images have yet to exceed expectations. Current techniques typically utilize one method, either correlation based (frequently) or optical flow (non-frequently), and both are vulnerable to specific conditions incorporated in the PIV images. Only through the combination of two methods, cross correlation and optical flow, can a technique benefit from the strengths of each method while concealing the flaws each individual method contains. The Hybrid Particle Image Velocimetry …


An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan Jan 2016

An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan

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The continually growing market for metal components fabricated using additive manufacturing (AM) processes has called for a greater understanding of the effects of process variables on the melt pool geometry and microstructure in manufactured components for various alloy systems. Process Mapping is a general approach that traces the influence of process parameters to thermal behavior and feature development during AM processing. Previous work has focused mainly on Ti-6Al-4V (Ti64), but this work uses novel mathematical derivations and adapted process mapping methodologies to construct new geometric, thermal, and microstructural process maps for Ti64 and two nickel superalloy material systems. This work …


Inlet Distortion Effects On The Unsteady Aerodynamics Of A Transonic Fan Stage, Daniel Oliver Reilly Jan 2016

Inlet Distortion Effects On The Unsteady Aerodynamics Of A Transonic Fan Stage, Daniel Oliver Reilly

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A computational study was conducted to understand the influence of aircraft inlet distortion flow on the unsteady aerodynamic loading of a gas turbine fan stage. A single stage, transonic fan design with no inlet guide vanes was modeled with a commercial, computational fluid dynamics solver, STAR-CCM+, using the harmonic balance technique. The baseline inlet boundary condition applied to the model is consistent with that of a homeomorphic variant of the M2129 S-duct, and exhibited stagnation pressure distortion and a swirl pattern. The baseline inlet flow was decomposed and parameterized into a set of inlet boundary conditions which were individually applied …


The Effect Of Laser Power And Scan Speed On Melt Pool Characteristics Of Pure Titanium And Ti-6al-4v Alloy For Selective Laser Melting, Chandrakanth Kusuma Jan 2016

The Effect Of Laser Power And Scan Speed On Melt Pool Characteristics Of Pure Titanium And Ti-6al-4v Alloy For Selective Laser Melting, Chandrakanth Kusuma

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Selective Laser Melting (SLM) is an additive manufacturing (AM) technique that creates complex parts by selectively melting metal powder layer-by-layer. In SLM, the process parameters decide the quality of the fabricated component. In this study, single beads of commercially pure titanium (CP-Ti) and Ti-6Al-4V alloy are melted on a substrate of the same material as powder using an in-house built SLM machine. Multiple combinations of laser power and scan speed are used for single bead fabrication while the laser beam diameter and powder layer thickness are kept constant. This experimental study investigates the influence of laser power, scan speed and …


The Effects Of Micro-Dimple Texture On The Friction And Thermal Behavior Of A Point Contact, Utsav Kamleshbhai Parmar Jan 2016

The Effects Of Micro-Dimple Texture On The Friction And Thermal Behavior Of A Point Contact, Utsav Kamleshbhai Parmar

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This study investigates the effects of the micro-dimple texture on the friction and surface temperature performances of a ball-on-disk contact, operating under the speed and load ranges that cover typical gearing applications. Circular shaped micro-dimple arrays with different dimple center distances and dimple depths are implemented on the ball surface to quantify the impacts of these two parameters on the friction coefficient and the maximum ball surface temperature. In addition, the contacts of three surface texture combinations, namely micro-dimpled and polished ball surface versus polished disk surface, polished ball surface versus polished disk surface and ground ball surface versus ground …


Elucidating The Role Of Microstructure, Texture, And Microtexture On The Dwell Fatigue Response Of Ti-6al-4v, Alec Mitchell Blankenship Jan 2016

Elucidating The Role Of Microstructure, Texture, And Microtexture On The Dwell Fatigue Response Of Ti-6al-4v, Alec Mitchell Blankenship

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Ambient temperature dwell sensitivity is known to be deleterious to the fatigue response of near-alpha titanium alloys. Dwell fatigue refers to the presence of a sustained hold at peak stress as opposed to the continuous variation of normal cyclic fatigue loading. This reduction in failure life-times from dwell loading is attributed to early crack nucleation and faster crack propagation. The degradation is the result of plastic anisotropy on the microstructural scale along with tendency of titanium alloys to creep at low temperatures at stresses well below the 0.2% offset yield strength. Despite being the most widely used titanium alloy, Ti-6Al-4V …


On The Experimental Evaluation Of Loss Production And Reduction In A Highly Loaded Low Pressure Turbine Cascade, Philip Steven Bear Jan 2016

On The Experimental Evaluation Of Loss Production And Reduction In A Highly Loaded Low Pressure Turbine Cascade, Philip Steven Bear

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Improvements in turbine design methods have resulted in the development of blade profiles with both high lift and good Reynolds lapse characteristics. An increase in aerodynamic loading of blades in the low pressure turbine section of aircraft gas turbine engines has the potential to reduce engine weight or increase power extraction. Increased blade loading means larger pressure gradients and increased secondary losses near the endwall. Prior work has emphasized the importance of reducing these losses if highly loaded blades are to be utilized. The present study analyzes the secondary flow field of the front-loaded low-pressure turbine blade designated L2F with …


An Experimental Investigation On Friction And Scuffing Failure Of Lubricated Point Contacts, Sai Goutham Soma Jan 2015

An Experimental Investigation On Friction And Scuffing Failure Of Lubricated Point Contacts, Sai Goutham Soma

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Scuffing failure is a catastrophic thermal failure mode induced by the extreme surface temperature of the contacting components. As two mechanical elements roll against each other with high sliding motion, the frictional heat flux elevates the surface temperature to exceed the critical limit, resulting in the welding of the surfaces. The relative motion then tears the welded surfaces apart, causing the damage. Scuffing failure has been an important failure mode for rolling machine elements such as bearings and gears in aerospace applications, owing to the very high operating speeds. Recently, this failure mode has extended to the automotive field, where …


A Distributed Surrogate Methodology For Inverse Most Probable Point Searches In Reliability Based Design Optimization, James Davidson Jan 2015

A Distributed Surrogate Methodology For Inverse Most Probable Point Searches In Reliability Based Design Optimization, James Davidson

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Surrogate models are commonly used in place of prohibitively expensive computational models to drive iterative procedures necessary for engineering design and analysis such as global optimization. Additionally, surrogate modeling has been applied to reliability based design optimization which constrains designs to those which provide a satisfactory reliability against failure considering system parameter uncertainties. Through surrogate modeling the analysis time is significantly reduced when the total number of evaluated samples upon which the final model is built is less than the number which would have otherwise been required using the expensive model directly with the analysis algorithm. Too few samples will …


High Temperature Transient Creep Analysis Of Metals, Sara Mirmasoudi Jan 2015

High Temperature Transient Creep Analysis Of Metals, Sara Mirmasoudi

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The ability to design vehicles capable of reaching hypersonic speeds has become a necessity to satisfy industry requirements, hence requiring the need for better understanding of creep behavior of materials. Although the steady state creep of metals has been analyzed rigorously, there is little known about transient creep of many metals. Understanding transient creep behavior of metals is crucial in analysis and design of short term hypersonic flight applications. Hence, a transient creep analysis of 304SS, Al7075-T6, Al2024-T6, Inconel 625, Inconel 718, and Rene N4 is carried out focusing on the microstructural behavior of these metals undergoing high temperature operating …


Surface Treatments To Tailor The Wettability Of Carbon Nanotube Arrays, Lvmeng He Jan 2015

Surface Treatments To Tailor The Wettability Of Carbon Nanotube Arrays, Lvmeng He

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Carbon nanotubes (CNTs) have gained great attention due to their excellent mechanical, electrical, and thermal properties. Carbon nanotube (CNT) arrays attached to solid substrates resemble a nano-carpet and have potentials in a variety of devices. In this study, the focus is to investigate the surface modification approaches of CNT carpets on flat (compressed) graphite. Wettability, or permeation of a liquid such as water into the CNT strands, may play very significant roles in many applications where a CNT-coated device may be used in aqueous environment. Short-term microwave plasma treatments were used in this project to functionalize CNT carpets for wettability. …


Variable Speed Flapping Wing Micro Air Vehicle Using A Continuous Variable Transmission Design, Jason C. Chuang Jan 2014

Variable Speed Flapping Wing Micro Air Vehicle Using A Continuous Variable Transmission Design, Jason C. Chuang

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Flapping wing micro air vehicles (FWMAV) have very unique flight mechanics in two-wing orientation. Many challenges arise with two wing configuration: lift production, design construction, and control systems. Control surfaces used in fixed wings can be used but at low Reynolds numbers they become less effective. In order to truly mimic insects with two wings, control mechanisms must be developed. Since MAVs are designed to navigate through confined spaces they need to have many degrees of freedom in motion. One way is to use a continuous variable transmission (CVT) mechanism, by integrating its infinite gear ratios to change the flapping …


Fluid-Structure Interaction Simulations Of A Flapping Wing Micro Air Vehicle, Alex W. Byrd Jan 2014

Fluid-Structure Interaction Simulations Of A Flapping Wing Micro Air Vehicle, Alex W. Byrd

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Interest in micro air vehicles (MAVs) for reconnaissance and surveillance has grown steadily in the last decade. Prototypes are being developed and built with a variety of capabilities, such as the ability to hover and glide. However, the design of these vehicles is hindered by the lack of understanding of the underlying physics; therefore, the design process for MAVs has relied mostly on trial-and-error based production. Fluid-Structure Interaction (FSI) techniques can be used to improve upon the results found in traditional computational fluid dynamics (CFD) simulations. In this thesis, a verification of FSI is first completed, followed by FSI MAV …


A Validation Study Of Sc/Tetra Cfd Code, Hongtao Yu Jan 2014

A Validation Study Of Sc/Tetra Cfd Code, Hongtao Yu

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The goal of this study is to validate the accuracy of the SC/Tetra CFD code by modeling four cases: a 2D zero pressure gradient flat plate, an axisymmetric separated boundary layer, flow over an NACA 0012 airfoil, and flow over an NACA 4412 airfoil trailing edge separation. The results will be compared to experimental data and CFL3D results. This study also investigates the sensitivity of SC/Tetra results to different set up details such as mesh resolution, turbulence model, and under-relaxation settings. Automation using the Visual Basic programming language was used to vary these set up details and efficiently process a …


Analysis Of A Fuel Cell Combustor In A Solid Oxide Fuel Cell Hybrid Gas Turbine Power System For Aerospace Application, Ryan R. Sinnamon Jan 2014

Analysis Of A Fuel Cell Combustor In A Solid Oxide Fuel Cell Hybrid Gas Turbine Power System For Aerospace Application, Ryan R. Sinnamon

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Over the last few years, fuel cell technology has significantly advanced and has become a mode of clean power generation for many engineering applications. Currently the dominant application for fuel cell technology is with stationary power generation. Very little has been published for applications on mobile platforms, such as unmanned aerial vehicles. With unmanned aerial vehicles being used more frequently for national defense and reconnaissance, there is a need for a more efficiency, longer endurance power system that can support the increased electrical loads onboard. It has already been proven by others that fuel cell gas turbine hybrid systems can …


Relating Microstructure To Process Variables In Beam-Based Additive Manufacturing Of Inconel 718, John Ryan Thompson Jan 2014

Relating Microstructure To Process Variables In Beam-Based Additive Manufacturing Of Inconel 718, John Ryan Thompson

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The advancement of laser or electron beam-based additive manufacturing requires the ability to control solidification microstructure. Previous work combined analytical point source solutions and nonlinear thermal finite element analysis (FEA) to explore the effects of deposition process variables on Ti-6Al-4V solidification microstructure. The current work seeks to extend the approach to Inconel 718, with the addition of Cellular Automaton-Finite Element (CAFE) models. Numerical data from finite element results are extracted in order to calculate accurate melt pool geometry, thus leading to corresponding cooling rates and thermal gradients. The CAFE models are used to simulate grain grown and nucleation, providing a …


Study On The Vortex Wake Of An Airfoil Equipped With Flexible Trailing Edge Fringes, Zhengkai He Jan 2014

Study On The Vortex Wake Of An Airfoil Equipped With Flexible Trailing Edge Fringes, Zhengkai He

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With the inspiration of owl's silent flight, a traditional airfoil S833 equipped with flexible fringes on the trailing edge is investigated through numerical simulation and experiments in a wind tunnel. The newly constructed airfoil is modeled and numerically investigated. An incompressible, 2D and viscous flow solver in the Computational Fluid Dynamics (CFD) software FLUENT is utilized to conduct the numerical simulation on the vortex flow feature in the wake of the airfoil. A User Defined Function code was applied to generate the defined motion of flexible fringes. The effects of the flapping frequency of the fringe and the deformation pattern …


Fatigue Based Structural Design Exploration Via Engineering Data Analytics, Hao Li Jan 2014

Fatigue Based Structural Design Exploration Via Engineering Data Analytics, Hao Li

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In manufacturing industry, a successful machine development requires the durability of structure components to meet fatigue life targets. The typical way to obtain fatigue design loads for conceptual design exploration is based on hand calculations or historical data to capture envelopes of expected system responses, which may not guarantee to capture actual damaging loads. In this study, a new approach is developed to extract a fatigue design load set directly from measured load data for a conceptual design exploration. The proposed framework integrates the techniques from data analytics and physics based engineering mechanics to amplify and detect fundamental damaging load …


Stochastic Modeling Of Geometric Mistuning And Application To Fleet Response Prediction, Emily Brooke Henry Jan 2014

Stochastic Modeling Of Geometric Mistuning And Application To Fleet Response Prediction, Emily Brooke Henry

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An improved spatial statistical approach and probabilistic prediction method for mistuned integrally bladed rotors is proposed and validated with a large population of rotors. Prior work utilized blade-alone principal component analysis to model spatial variation arising from geometric deviations contributing to forced response mistuning amplification. Often, these studies considered a single rotor measured by contact probe coordinate measurement machines to assess the predictive capabilities of spatial statistics through principal component analysis. The validity of the approach has not yet been demonstrated on a large population of mistuned rotors representative of operating fleets, a shortcoming addressed in this work. Furthermore, this …


An Experimental Investigation On The Micro Air Vehicle, Shih Kang Huang Jan 2014

An Experimental Investigation On The Micro Air Vehicle, Shih Kang Huang

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An experimental investigation was conducted to study the flow characteristics of the flow around the flapping wings of a four-wing flapper as well as the lift and thrust coefficient of a four-wing flapper. In the present study, a clap-and-fling type of four-wing flapper was designed and manufactured by using several flexible materials, such as PET film, latex, and aluminized Mylar. Different cross-strut patterns and dimensions of wings were manufactured and tested to optimize the wing designs. In addition to taking the lift and thrust measurements using a highly sensitive force moment sensor unit, a high-resolution Particle Image Velocimetry (PIV) system …


Experimental Assessment Of Photovoltaic Irrigation System, Khalil Raza Jan 2014

Experimental Assessment Of Photovoltaic Irrigation System, Khalil Raza

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Agriculture is a significant measure of an economy for a number of countries in the world. Currently, the agriculture sector relies heavily on conventional sources of energy for irrigation and other purposes. When, considering factors such as increasing costs of fossil fuels and extending new power lines, especially to remote locations where grid electricity is either inaccessible or expensive, a solar PV (photovoltaic) irrigation system can be an effective choice for irrigating farmland. Solar power eliminates the need to run electrical power lines to remote agriculture locations, which quickly turns the monetary equation in favor of solar irrigation over grid-powered …


Validation Studies Of Sc/Tetra Code In 2d And 3d Simulations, Shuo Mao Jan 2014

Validation Studies Of Sc/Tetra Code In 2d And 3d Simulations, Shuo Mao

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In this thesis, 2D CFD simulations, 3D CFD simulations, and one 2D Fluid-Structure Interaction (FSI) problem were investigated using combined CFD and an FEA (Finite Element Analysis) tool. Discussions focused on turbulence models, mesh sizes, prism layer sizes, under-relaxation-factor, etc. The solution of CFD simulation and FSI simulation was validated using the results of previous CFD solvers and experimental data presented in the literature. The SST model results for the 2D mixing layer, 2D airfoil near-weak, axisymmetric subsonic jet, and 2D convex curvature boundary layer studies agree with previous CFD results within a 1% error. The k-e model with wall …


Computational Investigation Of Rotary Engine Homogeneous Charge Compression Ignition Feasibility, Michael Irvin Resor Jan 2014

Computational Investigation Of Rotary Engine Homogeneous Charge Compression Ignition Feasibility, Michael Irvin Resor

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The Air Force Research Laboratory (AFRL) has been investigating the heavy fuel conversion of small scale Unmanned Aerial Vehicles (UAV). One particular platform is the Army Shadow 200, powered by a UEL Wankel rotary engine. The rotary engine historically is a proven multi-fuel capable engine when operating on spark ignition however, little research into advanced more efficient compression concepts have been investigated. A computational fluid dynamics model has been created to investigate the feasibility of a Homogeneous Charge Compression Ignition (HCCI) rotary engine. This research evaluates the effects, rotor radius to crankshaft eccentricity ratio, known as K factor, equivalence ratio, …


A Computational Approach To Simulating The Performance Of A 24-Hour Solar-Fuel Cell-Hydrogen Electric Power Plant, Michael K. Gustafson Jan 2013

A Computational Approach To Simulating The Performance Of A 24-Hour Solar-Fuel Cell-Hydrogen Electric Power Plant, Michael K. Gustafson

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World energy demand has risen from about 375 exajoules (EJ) in 1990 to around 600 EJ today. The Energy Information Administration predicts that by the year 2035, this figure will rise to around 800 EJ. This places large stresses on the electric generation infrastructure. Increasingly this demand is being met by renewable energy sources. There are several reasons this is the case. The prices of renewables are dropping quickly and reaching grid parity in more regions. Utilizing renewable energy generation can help achieve energy security: adverse weather or military conflicts are less likely to impact supply routes when energy is …


Dynamic Simulation Of Turbine Engine Used With Molten Carbonate Fuel Cell For Power Generation In The Megawatt Range, Carlos Eduardo Gutierrez Jan 2013

Dynamic Simulation Of Turbine Engine Used With Molten Carbonate Fuel Cell For Power Generation In The Megawatt Range, Carlos Eduardo Gutierrez

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Molten carbonate fuel cells (MCFC) have a high operating temperature of approximately 650° C (1200° F) to achieve sufficient conductivity of its carbonate electrolyte. Therefore, a gas turbine engine coupled with a MCFC is desirable since the turbine engine can be used to provide hot gas to the cathode, and the cathode gas residue can be used to raise the temperature of the natural gas and water vapor mixture (fuel) before it enters the MCFC at the anode. Dynamic models of a hybrid power plant consisting of a gas turbine engine and a MCFC with their respective components were developed …


Shock Correlation Investigation In A Gaseous Fueled Axisymmetric Scramjet Flowpath, Jaime Omar Larios-Barbosa Jan 2013

Shock Correlation Investigation In A Gaseous Fueled Axisymmetric Scramjet Flowpath, Jaime Omar Larios-Barbosa

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A pressure-based investigation was conducted on a gaseous fueled axisymmetric scramjet flowpath in Research Cell 22 located at Wright Patterson AFB. The investigation followed the work performed by Waltrup and Billig using combustion data to validate the form of the correlation in an attempt to achieve a good predictive tool for isolator length. Two years of axial wall pressure data using Mach values of 1.8 and 2.2 were analyzed in this investigation. The combustion data was shown to follow the same quadratic distribution show in Waltrup and Billig's work with the data being shifted to the right relative to the …


Wing Damage Effect On Dragonfly's Aerodynamic Performance During Takeoff, Kuo Gai Jan 2013

Wing Damage Effect On Dragonfly's Aerodynamic Performance During Takeoff, Kuo Gai

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Insect wing damage resulted from living environment or predation commonly happens in nature. This usually results in deterioration of insect's flight performance and as a consequence, the insect needs adjustment of flapping wings to compensate the effect from the wing loss. In this study, a dragonfly (Erythemis simpliciolis) with and without wing loss is chosen to study the change of aerodynamic performance of flapping wings. Three cases including flight with intact wings (IW), flight with one-sided forewing damage (OFD), and flight with double-side forewing damage (DFD) are determined. An integrated study using high-speed photogrammetry, three-dimensional surface reconstruction, and direct numerical …


Effect Of Process Variables On Sub-Melt Thermal Behavior And Solid-State Phase Transformations In Beam-Based Additive Manufacturing Of Ti-6al-4v, Heather N. Doak Jan 2013

Effect Of Process Variables On Sub-Melt Thermal Behavior And Solid-State Phase Transformations In Beam-Based Additive Manufacturing Of Ti-6al-4v, Heather N. Doak

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The success of laser and electron beam-based fabrication processes for additive manufacture and repair applications requires the ability to control melt pool geometry while maintaining a consistent and desirable microstructure. Previous work has employed a process map approach to link melt pool geometry to solidification microstructure (grain-size and morphology) in beam-based fabrication of Ti-6Al-4V. The current work extends the approach to investigate the effects of process variables on solid-state phase transformations below the solidification temperature through Finite Element Modeling, the 3-D Rosenthal Solution, and experimentation. Process maps for solid-state microstructure could be used to help maintain consistent and reliable mechanical …