Mechanical Engineering Commons^™

Aircraft Gearbox Dynamics Subject To Electromechanical Actuator Regenerative Energy Flow, Matthew S. Rutledge

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To increase reliability and efficiency, standard aircraft components are being replaced with more electric subsystems aimed to reduce weight, conserve space, and improve energy management. One application of this process replaces standard hydraulic actuators used in flap or aileron movements with electromechanical actuators powered by an external generator. During different types of return movements, the electromechanical actuator will produce regenerative power that flows back through the generator and pulses into the engine-gearbox subsystem. The regenerative power, defined by characteristic amplitude, frequency, and other pulse attributes, coupled with the driving force produced by the engine may dramatically impact the performance and …

Characterization Of Internal Wake Generator At Low Reynolds Number With A Linear Cascade Of Low Pressure Turbine Blades, Chase A. Nessler

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Unsteady flow and its effects on the boundary layer of a low pressure turbine blade is complex in nature. The flow encountered in a low pressure turbine contains unstructured free-stream turbulence, as well as structured periodic perturbations caused by upstream vane row wake shedding. Researchers have shown that these conditions strongly influence turbine blade performance and boundary layer separation, especially at low Reynolds numbers. In order to simulate these realistic engine conditions and to study the effects of periodic unsteadiness, a moving bar wake generator has been designed and characterized for use in the Air Force Research Labs low speed …

Effect Of Finite Geometry On Solidification Microstructure In Beam-Based Fabrication Of Thin Wall Structures, Satish C. Kuchi

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With the advent of Rapid Protyping (RP) in the manufacturing industry, many newtechnologies came into development for quick fabrication of materials. One of the most versatile fabrication process among them is additive manufacturing. Laser based manufacturing (LBM) and electron beam manufacturing (EBM) processes use the energy from a laser or electron beam to build up structures layer by layer directly from powdered metals and wire feed stock. It has been determined from previous work that solidification cooling rate and thermal gradients are the important factors for controlling microstructure (grain size and morphology) and resulting mechanical properties of the deposit. The …

Aircraft Thermal Management Using Loop Heat Pipes, Andrew J. Fleming

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The objective of this thesis was to determine the feasibility of using loop heat pipes to dissipate waste heat from power electronics to the skin of a fighter aircraft and examine the performance characteristics of a titanium-water loop heat pipe under stationary and elevated acceleration fields. In the past, it has been found that the boundary condition at the condenser can be a controlling factor in the overall performance of this type of thermal management scheme. Therefore, the heat transfer removed from the aircraft skin has been determined by modeling the wing as a flat plate at zero-incidence as a …

Separation And Vorticity Transport In Massively-Unsteady Low Reynolds Number Flows, Charles Webb

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There is no doubt that nature has existed as the very inspiration for many of technological achievements of today. Flight is no exception though our conventional methods of flight seem to be completely devoid of any flapping modes commonly seen in insects and birds. This is because the unsteady characteristics of natures keen flight capabilities is very difficult to study. However, as our computational and experimental methods of investigation have improved, our imagination again begins to turn to this one aspect of flight that has eluded man thus far. Birds and more specifically insects are capable of flying at such …

Dual Mode Scramjet: A Computational Investigation On Combustor Design And Operation, Ryan Timothy Milligan

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Numerical analysis was performed on a Dual-Mode Scramjet isolator-combustor. Preliminary analysis was performed to form a baseline geometry. Another study validated the results of a 2D model compared to a 3D model. Stable combustion was shown at two different flight conditions, M=3.0 and M=2.5. A marginal 5% decrease in stream thrust was shown by introducing a 50/50 mix of methane and ethylene. Based on the results of the preliminary analysis, detailed geometry analysis was performed on the 3D baseline geometry. Adding a new set of cavity feeding injectors increased the overall stream thrust and the equivalence ratio in the cavity. …

Conductance Modulation In Bilayer Graphene Nanoribbons, Kirti Kant Paulla

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Graphene nanoribbons are among the recently discovered carbon nanostructures, with unique characteristics for novel applications. One of the most important features of graphene nanoribbons, from both basic science and application points of view, is their electrical conductivity. In this research, we study the electrical conductance of single and double layer nanoribbons of specified widths and edge geometries. The calculations are carried out using ab initio quantum mechanical simulations for obtaining the optimized atomic configurations of the nanoribbons and their electronic structures. These results are then used to calculate the conductance characteristics via Green's function approach to the Landauer's formalism. We …

The Effect Of Variable Gravity On The Cooling Performance Of A Partially-Confined Fc-72 Spray, Travis Edward Michalak

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This thesis discusses the effects of a variable-gravity environment on the performance of a subcooled partially-confined spray. An experiment, consisting of a test chamber, the associated flow loops, and instrumentation, was fabricated and flown on the NASA Reduced-Gravity Testing Platform. This modified KC-135 aircraft followed a parabolic flight path to provide various acceleration levels. The spray chamber contained two opposing nozzles spraying onto Thick Film Resistor (TFR) heaters, which were mounted on insulating glass pedestals. Only the upward facing heater was used during this testing. Thermocouples under the heater in the glass pedestal were used to determine the heater surface …

Identifying Structurally Significant Items Using Matrix Reanalysis Techniques, Bhushan M. Kable

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Knowledge of critical structural items for an aircraft structural system is crucial for any risk integrated design and maintenance procedure. These critical items are those whose failure can cause catastrophic damage to the entire structure or result in loss of availability. For example, failure of the fuselage longeron of an F-15 aircraft resulted in the separation of the aircraft cockpit from the rest of the structure, resulting in a complete loss of the aircraft. This is clearly a critical structural item that was identified during the design process but did not have appropriate design, manufacturing, or maintenance controls that could …

Computational And Experimental Investigations Into Aerospace Plasmas, William Thomas Bennett

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Investigations into two different fields of plasma research are presented here. These include the study of ion engine performance and the use of plasma discharges for flow control. In the area of ion engine performance, optimizing electron confinement is the primary goal of this work. The work of prior researchers was expanded through the study of the cathode emission location and the energy of the primary electrons. Cathode position was shown to have minimal effect on confinement length. For electron energy values greater than 20eV the effect on confinement length was also found to be very small. The strength of …

Risk Based Analysis And Design Af Stiffened Plates, Heather B. Dwire

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The traditional Risk Based Design (RBD) process involves designing a structure based on risk estimates obtained during several iterations of an optimization routine. This approach is computationally expensive for large-scale aircraft structural systems. The main objective of this research is to establish a RBD algorithm and produce RBD plots for stiffened plates. Basic steps to check functionality will be done by first analyzing a flat plate for which closed formed equations are available and then moving to more complex geometries like stiffened plates.

Therefore, the concept of RBD plots that can be used for both structural sizing and risk assessment …

Design And Analysis Of A Mach 3 Dual Mode Scramjet Combustor, Christopher Ryan Corbin

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Low speed operation of a dual mode scramjet engine is important to the development of a two stage to orbit reusable launch vehicle. This study investigates the Mach 3 operation of a dual mode scramjet engine. SRGULL, a one-dimensional cycle code for scramjet engines, and VULCAN, a computational fluid dynamics code capable of solving reacting flows, are used in this study. Staged injection is investigated to allow more heat release at a low flight Mach number condition so that more thrust can be achieved and inlet unstart is avoided. The nominal case has one injector located 1.067 meters downstream of …

Effect Of A Graded Layer On The Plastic Dissipation During Mixed-Mode Fatigue Crack Growth On Plastically Mismatched Interfaces, Craig M. Baudendistel

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Recent work has proposed a dissipated energy theory of fatigue crack growth in layered materials under mixed-mode loading. An inherent assumption of this prior work is that a perfect crack exists along the interface joining the top and bottom layers. The current work extends the approach of previous studies to incorporate a grading of plastic properties between the two layers through parametric finite element modeling with ABAQUS. An elastic-plastic 2D model using 8-node biquadratic elements was used to map the plastic dissipation of a two layer specimen with a grading of plastic properties parallel to the crack face. This property …

Global Optimization Of An Aircraft Thermal Management System Through Use Of A Genetic Algorithm, Christopher T. Allen

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Optimization algorithms utilize known information about the system to identify solutions that are more efficient and meet the requirements of the user. The algorithms require an objective function, or formula (linear or nonlinear) that models what the user is looking to optimize, in order to begin the search for a more feasible solution. Because optimization problems can involve either linearor non-linear functions, various algorithms have been created that can locate optimum solutions faster depending on the type of objective function being optimized.

This research focuses on optimizing an aircrafts thermal management system by using one such algorithm. This was performed …

The Influence Of Thickness On The Complex Modulus Of Air Plasma Sprayed Ceramic Blend Coatings, Jason Edgar Hansel

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Previous research suggests that damping of metallic beams that have a hard ceramic coating applied on them is proportional to the coating thickness. This indicates that the damping is a volume dependent material property. Since thickness variations are likely in an actual application, it is essential to understand the role that coating thickness plays in damping effectiveness. For this research, a series of tests were conducted using substrate beams of 90 mil Ti-6Al-4V, coated with 3 mils of an air plasma sprayed NiCrAlY bond coat followed by a Titania-Alumina ceramic blend coating applied via air plasma spray in one of …

The Effect Of Variable Gravity On The Cooling Performance Of A 16-Nozzle Spray Array, Levi J. Elston

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The objective of this thesis was to investigate the cooling performance of a 16-nozzle spray array, using FC-72 as the working fluid, in variable gravity conditions with additional emphasis on fluid management and flow stability. A flight test experiment was modified to accommodate a 16-nozzle spray array, which was then tested in the parabolic flight trajectory environment of NASA's C-9 reduced gravity aircraft. The 16-nozzle array was designed to cool a 25.4 x 25.4 [mm] area on a thick film resistive heater used to simulate electronic components. Data was taken and reduced as a result of flight tests conducted over …

Non-Linear Shunting Of Piezo-Actuators For Vibration Suppression, Anisetti Anusha

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Vibrations at a resonant frequency lead to catastrophic failure or at the very least, shorten the life span of the structure due to fatigue. These problems force engineers to implement damping techniques. Smart materials have been used over two decades to reduced vibration amplitudes. Recently, there has been much research and development on smart materials and structures.

This work introduces an innovative approach for vibration suppression using passively shunted piezolectric materials. Initially linear circuit elements such as resistors, capacitors, and inductances, or building a non-linear circuit with different impedance designs were used. Instead of such elements, a switched electromechanical shunt …

The Effect Of Dissolved Air On The Cooling Performance Of A Partially-Confined Fc-72 Spray, Rebekah Lee Puterbaugh

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The objective of this thesis is to investigate the heat transfer performance of a partially-confined FC-72 spray with varying dissolved air concentrations. An experimental test rig consisting of a spray chamber coupled to a fluid delivery loop system was used to obtain temperature, pressure, and critical heat flux (CHF) data. A downward facing nozzle within the spray chamber allowed the FC-72 fluid to be sprayed onto an upward facing, thick-film, resistor heater. The heater was mounted onto a glass post, with a sump system to allow removal of excess fluid. Type-E thermocouples were imbedded in the post to obtain temperature …

Modeling And Simulation Of A Microturbine Generator To Be Coupled With A Molten Carbonate Fuel Cell For Distributed Generation, Karleine M. Justice

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Distributed generation is desired when the individual energy requirements ranging from 25-75 kW of office buildings, restaurants, hospitals and apartments can not be met by the current electric utility grid. Microturbine generators as stand alone power generation systems have been designed to meet these requirements. For power requirements up to 50 MW, hybrid fuel cell systems offer higher efficiency and lower levels of pollutant emissions with more advanced fuel energy savings than non-hybrid systems. The objective of this project is to develop a simulation of a microturbine generator as a stand alone power generation system to validate a microturbine generator …

Phase-Locked Piv Investigation Of The Effects Of The Blowing Ratio Of A Pulsed Vortex Generator Jet In A Low-Pressure Turbine, Nathan Michael Woods

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At very high altitudes the Reynolds number flow through the low pressure turbine section of the gas turbine engine can drop below 25,000. At these low Reynolds numbers the flow is laminar and extremely susceptible to separation which can lead to increased losses and reduced lift. Small jets of air injected through the suction surface of the airfoil, called Vortex Generator Jets (VGJs), have been shown successful in suppressing separation and maintaining attached flow. Pulsing of these jets has been shown to be as effective as steady jets while reducing the amount of mass flow needed. An experiment using Particle …

Characterization And Modeling Methodology Of Polytetrafluoroethylene Based Reactive Materials For The Development Of Parametric Models, Stephen D. Rosencrantz

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Certain materials, when impacting a target at high velocity will chemically react due to the shock wave passing through them, thereby increasing the damage done by the material. In particular, the reactive materials of interest are capable of acting as both structure and explosive, allowing them to achieve an effect similar to a High Explosive Incindiary (HEI), without the complexity and added mass of fuses. There are a large number of materials/material combinations that could be used in reactive munitions. The purpose of this effort is to determine an efficient analytical characterization methodology that can be validated with a minimal …

Manipulation Of Polystyrene Microparticles On A Microchannel Glass, Ravi Mamillapalli, Henry D. Young

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Bulk quantities of spherical microbeads have various applications in research and industrial fields. Simple techniques are required to be developed in order to manipulate and modify large numbers of these beads simultaneously. In our experiment, a microchannel glass-based microfluidic device is used to actuate large numbers of microbeads in parallel. The microchannel glass used in these experiments contains channels 4.1 μm in diameter. The microbeads are polystyrene beads which are superparamagnetic in nature and 5-6 μm in diameter. An aqueous suspension of microbeads is injected into a 2-chamber fluid cell that contains a separator, microchannel glass. The beads are reversibly …

Robust Shape Design Techniques For Steady-State Metal Forming Processes, Jalaja Repalle

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Metal forming is a process that transforms a simple shape of a workpiece into a predetermined complex shape through the application of compressive/tensile forces exerted by dies. In the design of a forming process, the only factors that are known are the final component shape and the material with which it is to be made. Then the engineer has to design a process to make defect-free product, subject to limitations of shape, material properties, cost, time, and other such factors. The design cycle can be enhanced if performance sensitivity information is available that could be used with any commercially available …

Investigation Into The Behavior Of Bolted Joints, Steven M. Page

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Models to capture the physics of jointed structures have been proposed for over 40 years. These models approximate the behavior of the joint under carefully developed operating conditions. When these conditions change, the model has to be changed. Recent developments in numeric codes like finite elements have created interest in incorporating joint models into the design process but joint models need to represent the joined structure over a broader operating range. This work investigates the dynamic response of a structure with a joint. Isolation of a few dominant effects may give way to a model able to capture a broader …

Computational Study Of Ring-Cusp Magnet Configurations That Provide Maximum Electron Confinement, Taiwo A. Ogunjobi

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Enhancing the confinement of primary electrons within the plasma in a discharge chamber of an ion thruster improves plasma ionization and consequently the thruster's performance. This work computationally calculates the location, position, and orientation of the permanent magnets that provide a ring-cusp magnetic field that maximizes electron confinement in an axi-symmetric cylindrical aluminum-wall discharge chamber. Small samarium cobalt magnets are circumferentially arranged in a ring around the front, side, or back wall of the chamber. The generated ring-cusp magnetic field for any specified magnet configuration is calculated using MAXWELL2D, a two dimensional electromagnetic field simulation computer code. For various magnet …

Multi-Attribute Optimization Based On Conjoint Analysis, Hemanth K. Amarchinta

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Over the last thirty years, there were tremendous advances in multidisciplinary design optimization in reducing computational cost, developing algorithms for efficient sensitivity analysis in reaching an optimum. Most of these efforts assumed a single objective (attribute) function and a multitude of constraints. Very little work has been done in including the designer's preferences as part of the optimization scheme and in addressing the ability to handle multiple attributes simultaneously. This need to develop a systematic method for including designer's preferences is the main focus of this research work. The concept of modeling preferences among multi-attribute alternatives is prevalent in consumer …

Using In-Situ Error Tracking For Mode Selection In Proper Orthogonal Decomposition Reduced Order Modelling, Michael Richard Maddux

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Proper Orthogonal Decomposition (POD) provides a method of analyzing data and/or creating a Reduced Order Model (ROM). In this thesis, POD is used to create a ROM comprised of basis functions onto which the governing equations of a Computational Fluid Dynamics (CFD) problem are projected via Galerkin's method. The model is of reduced order since the basis functions span a space smaller than the space from which they were created. A full order simulation called the training period is conducted first to obtain data to be used for creating the ROM using POD. The dominant characteristics are extracted from the …

Large Scale Visualization Of Pulsed Vortex Generator Jets, Kenneth Jay Moore Jr.

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The use of small jets of air has proven to be an effective means of flow control on low Reynolds number turbine blades. Pulsing of these jets has also shown benefits in reducing the amount of air needed to achieve the same level of flow control. An experiment using Hot Wire Anemometry and Particle Image Velocimetry (PIV) has been used to investigate how these pulsed jets interact with the boundary layer to help keep the flow attached. A 25x scaled jet in a flat plate has been utilized. The 25.4 mm diameter jet has a pitch angle of 30° and …

Innovative Forced Response Analysis Method Applied To A Transonic Compressor, Timothy M. Hutton

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A set of inlet guide vane (IGV) unsteady surface pressure measurements of a transonic compressor is presented. Using a flexible pressure sensor array, unsteady IGV suction-surface and pressure-surface pressures are acquired for six spanwise by five chordwise locations for various speed lines and throttle settings. Measurements from this sensor array are used to investigate unsteady vane/blade interaction aeromechanical forcing functions in a modern, highly loaded compressor stage. A significant effect is shown on the unsteady forced response of the IGV with changes in compressor operating point and IGV/rotor axial spacing for various span and chord locations. In particular, variations in …

Plastic Dissipation Energy In Mixed-Mode Fatigue Crack Growth On Ductile Bimaterial Interfaces, Jeremy S. Daily

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A new theory of fatigue crack growth in ductile solids has recently been proposed based on the total plastic energy dissipation per cycle ahead of the crack. This and previous energy-based approaches in the literature suggest that the total plastic dissipation per cycle can be closely correlated with fatigue crack growth rates under Mode I loading. The goal of the current study is to extend the dissipated energy approach to steady-state crack growth under mixed-mode loading conditions, with application to cyclic delamination of ductile interfaces in layered materials. The total plastic dissipation per cycle is obtained by 2-D elastic-plastic finite …