Mechanical Engineering Commons^™

Cal Poly Battle Bot (F41), Jyotaaver S. Nirula, Andrew D. Peterson, Johnathan W. Waldmire, Nathaniel Ab Davis

Mechanical Engineering

This senior project endeavored to design, construct, and optimize a 120lb robot combatant tailored for the competitive arena of combat robotics. The project is a collaborative effort between mechanical, computer, and electrical engineering students at Cal Poly, combining diverse expertise to achieve a unified goal. Our competition, RoboGames, was in April of this year in Northern California.

The mechanical engineering team assumed primary responsibility for the physical components of the battle bot, focusing on three pivotal components: a robust drivetrain, armor, and a highperformance vertical spinner. These elements constitute the foundation of the battle bot's offensive and defensive capabilities, crucial …

Designing Hybrid Aerogel-3d Printed Absorbers For Simultaneous Low Frequency And Broadband Noise Control, Yutong Xue, L. Paige Nobles, Bhisham Sharma, J. Stuart Bolton

Michigan Tech Publications

Recent studies have demonstrated that granular aerogels with sub-50 μm particles surpass conventional acoustic materials like glass fibers and polyurethane foams in low-frequency sound absorption. However, incorporating such granular materials within practical structural solutions remains a challenge. In this study, we use additive manufacturing to overcome this challenge by designing a modular geometry that allows us to encapsulate such granular materials within a 3D printed scaffold. Using the 3D printed porous scaffold provides the added benefits of tunability and durability. Further, we introduce a design methodology and software tool to facilitate the efficient design of such hybrid sound absorbers. The …

Design And Implementation Of A Vision-Based Deep-Learning Protocol For Kinematic Feature Extraction With Application To Stroke Rehabilitation, Juan Diego Luna Inga

Master's Theses

Stroke is a leading cause of long-term disability, affecting thousands of individuals annually and significantly impairing their mobility, independence, and quality of life. Traditional methods for assessing motor impairments are often costly and invasive, creating substantial barriers to effective rehabilitation. This thesis explores the use of DeepLabCut (DLC), a deep-learning-based pose estimation tool, to extract clinically meaningful kinematic features from video data of stroke survivors with upper-extremity (UE) impairments.

To conduct this investigation, a specialized protocol was developed to tailor DLC for analyzing movements characteristic of UE impairments in stroke survivors. This protocol was validated through comparative analysis using peak …

Prototyping Low-Cost Tribometer With Block On Ring Configuration For The Optimization Of Metal-Forming Applications, Immanuel A. Edinbarough, Jaime Taha-Tijerina

Informatics and Engineering Systems Faculty Publications

Applications in the metal-mechanic industry require the analysis and support of tribo-evaluations in their manufacturing processes. Experimentation with various metals and components could be performed under controlled conditions, including the ability to apply testing with a fluid or lubricant media or in dry conditions. The aim of this work is to design and fabricate a working block for a ring tribometer at low cost. Present and future stakeholders will have the ability to analyze material properties in friction, wear, and displacement while saving the university over 500% in costs of an industrial tribometer. The integrity of the machine must adhere …

Ross Dam Micro Hydro Project, Marirose Evenden, Tyler Reents, Elena Ryan, Tevan Kim

Mechanical Engineering

The Ross Dam and reservoir in Angels Camp needs a reliable power source for powering its SCADA system which monitors its water level and flow rate. Currently, the existing hydro power supply is very unreliable and needs to be replaced with a micro hydro generator system that can consistently produce power to charge the onsite batteries. This paper details the design and implementation of a micro hydro Pelton wheel replacement system designed by our senior project team.

Outlined in this report is our design overview of the system and how our project will redesign and optimize the use of the …

Prosthetic Aid For Lifting (Pal), Emma Caringella, Cameron Yartz, Dawn Veditz

Biomedical Engineering

Approximately 1.7 million people in the United States use a limb prosthetic [1]. For these individuals, their prosthetic often enables them to engage in their choice of physical activities. Many prosthetic companies design prosthetic limbs for use in specific athletic activities such as weightlifting. These devices are not designed for everyday wear or a large variety of tasks but enable the person to interact with free weights and workout machines. According to an email conversation between the team and Bob Radocy, Founder of Therapeutic Recreational Services (TRS Inc.) and upper limb amputee, while he could not reveal how many people …

Automated Expanding Christmas Tree, Ben Mosemann, Zoey Camarillo, Xiomara Medina, Will Tedone

Mechanical Engineering

The Civic Ballet of San Luis Obispo (SLO) needs a new expanding Christmas tree for their 2024 production of The Nutcracker. This Final Design Review Report outlines pertinent information regarding the Cal Poly Mechanical Engineering Senior Project of Team F14 (“D.R.E.I.D.E.L.S.”), who was tasked of designing and building the new expanding Christmas tree frame. Our team’s name, “D.R.E.I.D.E.L.S.,” stands for Design and Research of Expansion Integrated Dramaturgy Ergonomic Leveraging Systems. We thought this would be a fun, creative, and ironic name for our team.

In this report, our team will discuss how we procured the materials required and manufactured and …

The Wildland Firefighter Respiratory Protection Device, Oliver Pilon, Xaviera Pons, Calder Wood, Tommy Ozawa, Jack Adema, Payton Mayer

Biomedical Engineering

This paper presents the development of First Respire and their design of a powered air-purifying respirator (PAPR) specifically curated for wildland firefighter while simultaneously addressing the critical absence of respiratory protection for wildland firefighters operating in the challenging wildland-urban interface (WUI) environments. Current respiratory protection options, such as bandanas and N95 masks, fall short in providing adequate defense against toxic particulate matter and gases, exposing firefighters to increased risks of health complications, including cancers and respiratory diseases. Through collaborative efforts of the Wildfire Conservancy, the WUI Fire Institute at Cal Poly, and CAL FIRE, First Respire aims to create a …

Focused Led Sintering, Dylan Defazio, Nilav Maulik, Branden Majors, Michael Fontillas

Mechanical Engineering

This report provides a detailed overview of the final design of our light-emitting diode (LED) focusing system. Our system incorporates a converging lens and a specially designed "glass funnel," which acts as a thick fiber optic that narrows the light to a fine point through internal reflection. The glass components of our system are precisely housed in a part made using advanced computer-numeric controlled (CNC) Mill and CNC Lathe manufacturing processes. This ensures high precision and durability of the overall system. Our LED focusing system is designed with a 60-watt stage light. The decision to use a glass funnel as …

Port Adapter For Unported Pressure Sensors, Peter Kristjaan Tomson, Yasser Fahad Aldaoud, Terak Benjamin Hornik

Mechanical Engineering

Boundary layer research is an exciting and ever-changing field in fluid mechanics; thus, the need for high-quality empirical data is ever-growing in importance. Dr. Westphal, a professor at California Polytechnic State University, San Luis Obispo’s (Cal Poly) Mechanical Engineering Department in conjunction with Northrup Grumman is conducting just such research. Dr. Westphal has elected to make the change to pressure sensors that do not come with a built-in port to connect to pitot-static tubes. This necessitates a solution to adapt an unported pressure sensor to his testing apparatus which requires a tubed connection. This document outlines the Final Design Review …

Cal Poly Battle Bot, Jyotaaver S. Nirula, Johnathan W. Waldmire, Andrew D. Peterson, Nathaniel Ab Davis

Mechanical Engineering

This senior project endeavored to design, construct, and optimize a 120lb robot combatant tailored for the competitive arena of combat robotics. The project is a collaborative effort between mechanical, computer, and electrical engineering students at Cal Poly, combining diverse expertise to achieve a unified goal. Our competition, RoboGames, was in April of this year in Northern California.

The mechanical engineering team assumed primary responsibility for the physical components of the battle bot, focusing on three pivotal components: a robust drivetrain, armor, and a highperformance vertical spinner. These elements constitute the foundation of the battle bot's offensive and defensive capabilities, crucial …

Nsf-Eri Evolution Of Liquid Sheet Edges Project: Soap Film Frame Withdrawal And Positioning Apparatus, Samir S. Patel, Sophia Young, Nicole N. Morgan

Mechanical Engineering

The experimental investigation of instabilities along retracting liquid sheet edges seeks to answer a fundamental fluid mechanics question. We’ve successfully delivered an experimental apparatus to conduct research and answer this question. This document chronicles a design overview of our apparatus, our manufacturing process, our design verification, and recommendations for future steps. The final product is a document outlining our final design (i.e., our ‘Final Design Review’ (FDR)).

Liftwalker, Kai A. De La Cruz, Lexie Caterine, Adam Monroe, Jame Whealan

Mechanical Engineering

The LiftWalker’s purpose is to lift users with degenerative diseases from a seated to standing position and support them as they practice the motion of walking as a form of physical therapy. The current LiftWalker is upward of $5,000 so we redesigned the LiftWalker to be more accessible around the world. This meant using affordable and accessible materials and manufacturing processes. To achieve this, we made our design mostly out of bike parts and off-the-shelf components. When it came to the lift system, we found that to maintain a safe and comfortable design it was best to purchase a trailer …

Solar Farm, Parker Folsom, Jon Copeland, Julia Fay, Aiden Taylor

Mechanical Engineering

This senior project focused on creating a portable single-axis solar follower. The purpose of this solar follower is to allow for single-axis tracking of the sun at various points on our sponsor's property to gather information on solar power production. This data will be utilized to locate future sites for a utility-scale solar farm.

The final design of the solar follower comprises four subsystems: two legs, the frame, and the panel assembly. This modular design allows for portability and adjustability on challenging terrain. Following the design stage, our team purchased and manufactured all of the necessary components. All manufacturing work …

Autolacing The Dml, Harrison Hong, Chanh Tu Derek Lam, Candice Espitia, Paolo Navarro

Mechanical Engineering

The design challenge present is the design of a system to efficiently speed up the lacing of the dry mat loop (DML), part of the GAF production line. For this year, the scope of the project focuses on research and creating a proof of concept for the mechanism responsible for moving the mat within the DML. Compiled research focuses on competitor solutions, material properties, and possible mover mechanisms to be integrated into the major design. Competitor solutions provide an idea of raw material manipulation options. Material properties and possible mover mechanisms provide the foundation for ideation and concept prototyping. The …

2024 Marine Energy Collegiate Competition, Nora Riedinger, Miles Mikkelsen, Brendan Stratford, Derek Tom, Zach Kwast, Harmon Yanikian-Sutton, Kennedy Urcelay, Tori Thomas, Brady Caron

Mechanical Engineering

PolyWave Energy is the second team from California Polytechnic University at San Luis Obispo to compete in the Marine Energy Collegiate Competition. PolyWave Energy consists of Mechanical Engineering, Electrical Engineering, and Business Administration students who have worked together from September 2023 to May 2024 on designing, building, and testing a marine power device to serve a selected market.

In response to the escalating concerns surrounding carbon emissions, climate change, and the depletion of fossil fuels, California Polytechnic State University’s Polywave Energy team has developed a sustainable and reliable energy source for Autonomous Underwater Vehicle (AUV) charging. Through extensive research of …

Robot Rodeo, Daniel Rickers, Tyler Vaughn, Vinayak Sharath, Berent Baysal, Promit Das Gupta

Mechanical Engineering

This document outlines the Final Design Review (FDR) for an autonomous robot developed in response to the Naval Surface Warfare Center (NSWC) Ship Maintenance Robot Rodeo Challenge. Through extensive analysis, we selected a design concept, built a verification prototype, and tested the prototype in the NSWC Robot Rodeo Competition. The design overview portion of this report will present the details of our design while explaining how it will function. Next, is our implementation section, which provides evidence about our procurement, manufacturing, and assembly of our product. Our design verification follows and explains the tests that we conducted on the robot …

Scitechatorium Exhibit, Adam Khan, Cole Busch, Logan Femling, Alan Onuma

Mechanical Engineering

This document outlines the final stages of development and analysis of our interactive children’s exhibit for the Bellevue-Santa Fe Charter School’s SciTechatorium. We will showcase the final form of our ball and track display, giving a detailed look at each component and subsystem.

To describe how our final prototype will be built we have included a detailed manufacturing summary for our design. Our models have been designed with manufacturability in mind, and we have outlined which processes were used to produce all our parts.

There are also detailed descriptions of testing that were conducted to verify the performance of the …

Settingsorder Article Reprints Open Accesseditor’S Choicearticle Exploring The Impact Of Spray Process Parameters On Graphite Coatings: Morphology, Thickness, And Tribological Properties, Adedoyin Abe, Josue A. Goss, Min Zou

Mechanical Engineering Faculty Publications and Presentations

This study explores, through a full factorial experimental design, the effects of graphite concentration and spray flow rate on the morphology, thickness, and tribological performance of graphite coatings for potential tribological applications. Coatings were applied to rough substrates using varying concentrations and flow rates, followed by analysis of their morphological characteristics, roughness, thickness, coefficient of friction (COF), and wear behavior. The results revealed distinct differences in the coating morphology based on flow rate, with low-flow-rate coatings exhibiting a porous structure and higher roughness, while high-flow-rate coatings displayed denser structures with lower roughness. A COF as low as 0.09 was achieved, …

On The Transitional Wake Past A Streamwise Rotating Prolate Spheroid, Yuxin Wu, Jianzhi Yang, Helge I. Andersson, Jianyu Chen, Xiaowei Zhu

Mechanical and Materials Engineering Faculty Publications and Presentations

Direct numerical simulations are performed to study the behavior of the wake behind a 5:2 streamwise rotating prolate spheroid. The Reynolds number Re = 1000 under different rotational speeds over a large range of is considered, where Ω is the non-dimensional rotational speed based on the freestream velocity and the volume-equivalent diameter of the prolate spheroid. By successively increasing the rotational speed, seven distinct flow regimes were identified and explored: steady state, low-speed steady rotation state, axisymmetric state, high-speed steady rotation state, twofold rotational symmetrical state (TFRS), quasi-periodic vortex shedding state (QVS), and weakly chaotic state. Among these wake regimes, …

Determination Of Water Quality And Efficient Removal Of Arsenic And Iron From Groundwater Using Mahogany Fruit Husk And Banana Peduncle Charcoals, Molla Rahman Shaibur, Yasmin Khatun, Masum Howlader, Md. Mirajul Islam, Md. Wasikur Rahman, Abu Shamim Khan, Balram Ambade

Mechanical Engineering Faculty Publications

The groundwater (GW) of Bangladesh is predominantly contaminated with arsenic (As) and iron (Fe) which has a bad impact on human health. We tried to remove these elements with easily available mahogany-fruit (Swietenia mahagoni) husk charcoal (MHC) and banana (Musa acuminata) peduncle charcoal (BPC). The trial was implemented with 3 replications throughout the research. The sampled GW contained 0.06 mg As L−1 and 4.83 mg Fe L−1. Firstly, the pH was 3, 5, 7, and 9 with a 250 mg L−1 dose. The MHC removed almost 91.05 % of As at pH 5.0, and BPC removed almost 86.67 % of …

Railroad Track And Wheel Defect Detection With Onboard Condition Monitoring System, Jeffery Pams, Constantine Tarawneh, Joe Montoya, Brent Wilson, Lee Cantu, Hashem Alkhaldi

Mechanical Engineering Faculty Publications

In the railroad industry, it was estimated by the Federal Railroad Administration’s (FRA) Office of Safety Analysis that over 1,000 train derailments occur every year in the United States, with a significant amount being caused by mechanical failures such as defects within the wheels and tracks. The use of wireless onboard health monitoring technologies as opposed to wayside detection systems has been receiving a lot of attention considering recent catastrophic derailments. Through research, development, and implementation of onboard condition monitoring systems by the University Transportation Center for Railway Safety (UTCRS) and HUM Industrial Technology, Inc., a promising method to detect …

Modeling The Acoustic Transmission Line With Applied Damping, Connor C. Getz

Master's Theses

The transmission line is an underappreciated style of loudspeaker enclosure characterized by an acoustic labyrinth stemming from the rear of the speaker driver. In practice, the transmission line enclosure produces airy sound uncharacteristic of other styles, at the cost of more pronounced resonant peaks. The most important practical drawback of this loudspeaker enclosure design is the difficulty of properly applying damping to these enclosures. Ideally, this difficulty can be mitigated using an analytical model that accurately predicts the SPL frequency response of a transmission line loudspeaker system for a given geometry and mass of damping material.

This research takes the …

Mechanical Environment Influences Muscle Activity During Infant Rolling, Danielle N. Siegel, Safeer F. Siddicky, Wyatt D. Davis, Erin M. Mannen

Mechanical and Biomedical Engineering Faculty Publications and Presentations

An infant's musculoskeletal and motor development is largely affected by their environment. Understanding how different mechanical environments affect an infant's movements and muscle use is necessary to inform the juvenile products industry and reduce incidents involving inclined nursery products each year. The purpose of this study was to determine how the coordinated movements and corresponding muscle activation patterns are affected by different mechanical environments, specifically the back incline angle. Thirty-eight healthy infants (age: 6.5 ± 0.7 months; 23 M/15 F) were enrolled in this IRB-approved in-vivo biomechanics study. Surface electromyography sensors recorded muscle activity of the erector spinae, abdominal muscles, …

Barcode Medication Administration (Bmca): 2023-24, Krishan R. Patel, Carlos E. Sosa, Mary Grace Sy

Industrial and Manufacturing Engineering

The Barcode Medication Administration is an important system implemented within a hospital. It is the process in which nurses and other healthcare professionals prescribe and distribute medication to the patients. It aids in organizing which patient got prescribed which medication from which doctor and provides records on who was given care by who. The whole BCMA system is a multi-step process from getting the medication prescribed, to the nurses having to pick up the medication from the medication cabinet, and then having to scan the patient and the medication to finally administer medications.

The current BCMA system implemented at the …

Supermileage Competition: Vehicle Chassis, Enrico Miguel Sangalang, Walter Oppelt, Adam Ponce, Vincent Corella

Mechanical Engineering

The Supermileage Urban Concept Vehicle Chassis Project was proposed by the Cal Poly Supermileage club. The goal of this project is to deliver a fully assembled vehicle chassis by the end of the 2023-2024 school year to be used by the club in the 2025 Shell Eco-Marathon competition. The competition requires a four-wheeled vehicle to comply with various requirements outlined in the Shell Eco-Marathon rulebook, such as dimensions and some safety requirements. The team selected a backbone-style chassis as the design direction. This design consists of a main structural beam that supports all other chassis and vehicle components. This main …

Advanced Wildfire Hose Clamp, Sean King, Christopher Tokarse, Connor Buchinski, Isaac Maddox-White

Mechanical Engineering

This report describes in detail the manufacturing, assembly, and testing of our hose clamp. We start with a review of the changes we have made to our design since our last report, namely a new automatic latching system, and continue with our manufacturing and assembly processes. Then we detail our testing procedures that we created to evaluate how well our design meets user needs and discuss the results of our tests. Unfortunately, our design did not meet our residual flow rate criteria and showed excessive leaking when clamped, so we end with some discussion of the issues our design has, …

Sizing Wind Tunnel Heater For High Enthalpy Conditions, Justin M. Slavick

Master's Theses

This paper determines the feasibility of adding a heater to an existing blowdown supersonic wind tunnel to unlock new high-enthalpy test applications, considering cost and power requirements at a variety of different states. This process includes both modeling the current range of test section properties in Cal Poly's blowdown wind tunnel and determining the new range of properties that a heat exchanger could induce. These results are verified with a computational fluid dynamics study. Additionally, sublimation and ablation properties of materials are explored to create appropriate models to study atmospheric re-entry once the heat exchanger is implemented.

It is found …

Heat Sink With Fins And Phase Change Material For Cooling Of High-Power Electronic Devices, Farooq Fakher Mahmoud

Theses

Electronics are integral to modern life, present in everything from household appliances to advanced computers. The performance and reliability of these devices are closely tied to their operating temperatures. High-power operations can lead to significant heating, necessitating effective thermal management to enhance functionality and prevent failure. This requirement drives the demand for efficient heat sinks, which dissipate the heat generated by these devices. Phase change material (PCM)-based heat sinks have become a popular passive cooling solution, increasingly replacing traditional heat sinks.

This research investigates finned PCM-based heat sinks using numerical simulations validated by existing literature and experimental data. Gallium is …

High-Temperature Vacuum Furnace Attachment For A Standard Tensile Tester, Manu Bodagala, Alejandro Mendez-Reynoso, Peter Schumacher, Ben Spielman

Mechanical Engineering Senior Theses

In this thesis, we outline the development of a low-cost high-temperature vacuum furnace attachment for a standard tensile tester at Santa Clara University. The project aims to expand the material testing capabilities of the university, promoting sustainability and enhancing safety in engineering applications. By focusing on design considerations, manufacturability, and economic viability, the team strives to create an accessible and efficient tool for advancing materials science research.

The initial phase of this multi-year project involves constructing a water-cooled vacuum chamber, which is crucial for the overall furnace system. This phase sets the foundation for subsequent developments, including the integration of …