Mechanical Engineering Commons^™

Triggering Thermal Runaway In Lithium-Ion Batteries, Chris John

Honors Scholar Theses

The proliferation of lithium-ion batteries enables electric devices such as cell phones to electric vehicles to become a reality. A latent danger, however, exists in these batteries. Mechanical, thermal, or electrical damage can initiate a phenomenon known as thermal runaway (TR). This damage causes internal short circuits within the battery, releasing heat and triggering exothermic decomposition reactions. The battery will catch fire if rapid cooling is not present. While experimental designs exist for evaluating TR, significant safety hazards and impracticality may impede testing efforts. Finite element analysis, therefore, becomes a vital tool in modeling TR and mitigation techniques. However, there …

Modelling And Development Of An Automated Ldpe Autoclave Reactor In Cfd For Revealing Ethylene Hot Spots, Eric Turman

Masters Theses

Computational Fluid Dynamics (CFD) was employed to develop a rigorous model of a low-density polyethylene (LDPE) autoclave reactor. Different numerical settings within the solver were evaluated to minimize false diffusion and to reflect the sensitive heat generation taking place during free radical polymerization. The rigorous CFD model employed reaction kinetics, Proportional Integral Derivative (PID) automated thermal management, and a rotating stirrer shaft. Validation was carried out to determine the sensitivity to time-step size, turbulence model, and grid resolution. Data were compared to an industrial scale plant autoclave to guide the development of CFD. Time-step independence was confirmed by comparing the …

Electrically Conductive Bearing Adapter Polymer Pad For Use In Freight Railcar Service Applications, Jesse M. Aguilera

Theses and Dissertations

Many freight railcars rest on polymer adapter pads made of injection-molded Thermoplastic Polyurethane (TPU) polymers which feature two copper studs to provide electrical conductivity through the adapter pads, which power onboard systems. In service, pads experience impact and cyclic loading, resulting in wear and plastic compression of the copper studs. This leads to signal interruptions and periodic replacement of the polymer pads, which results in downtime due to maintenance and reduced reliability since pad failure is unpredictable. These limitations in the current design are the impetus to create an electrically conductive polymer adapter pad that does not rely on the …

Railcar Wheel Impact Detection Utilizing Vibration-Based Wireless Onboard Condition Monitoring Modules, Marco A. Barrera

Theses and Dissertations

The current limitations in established rail transport condition monitoring methods have motivated the UTCRS railway research team at UTRGV to investigate a novel solution that can address these deficiencies through wired, onboard, and vibration-based analytics. Due to the emergence of the Internet of Things (IoT), the research team has now transitioned into developing wireless modules that take advantage of the rapid data processing and wireless communication features these systems possess. This has enabled UTCRS to partner with Hum Industrial Technology, Inc. to assist them in the development of their “Boomerang” wireless condition monitoring system. Designed to revolutionize the way the …

Evaluation Of Accelerated Testing Methods To Predict The Effects Of Chemical Exposure On Mechanical Properties Of Polyester Composites In Municipal Wastewater Service, Roberto A. Garcia

Theses and Dissertations

Composite Access Products (CAP) is a company that is determined to replace traditional steel manhole covers with fiber reinforced polymer alternatives that have similar performance while also introducing several advantages. CAP can achieve this by manufacturing the polymer manhole covers using high-speed, high pressure compressing molding to produce lightweight, long-lasting, corrosive resistant covers. CAP’s composite covers have been approved for use by TXDOT in roadway zones. Despite this, they must now undergo more testing and verification for use in environments with highly corrosive elements such as sewage environments and waste processing plants. In these situations, the polymer manhole covers will …

Machine Learning Based Aerodynamic Shape Optimization, Noe Martinez Jr.

Theses and Dissertations

The coefficient of pressure distribution for various 2D airfoil geometries were found using source – vortex panel methods. The data obtained in these simulations was used in multiple machine learning models which would predict the airfoil geometry from a given coefficient of pressure distribution. The neural networks employed were fully connected feedforward networks with Levenberg – Marquardt backpropagation and one model employed Bayesian Regularization. A novel tool for optimizing airfoil shape for a given coefficient of pressure distribution was created which performed well during testing. These models serve as the first step in minimizing the conflict between aerodynamic and stealth …

Self-Diverting Nanofluid In-Situ Gelled Acid For Matrix Acidizing Applications In Carbonate Formations, Javier Alejandro Perez

Theses and Dissertations

The main purpose of this project is to develop a nanofluid system that would help to divert the injected acid from the main flow regime into a relatively lower permeability zone and being able to dissolve the rock significantly. The system is meant to successfully create acidic gel in-situ after injecting the fluid in solution. It is expected that by altering either pH, temperature or amount of reactants, the viscosity of the fluid can be controlled so that the gel can be broken at a desired time.

An Experimentally Validated Finite Element Model Of Thermal Transient Response Of A Railroad Bearing Adapter, Javier E. Arroyo

Theses and Dissertations

Wayside hot box detectors (HBDs) are devices used to determine the health of railcar components such as bearings, axles, and brakes by monitoring the radiated temperature form these components. HBDs have been instrumental in reducing rail derailments in the decade, but the number of non-verified bearing removals has increased significantly. To combat these limitations, researchers have opted to use wireless onboard sensor devices directly mounted on the bearing adapter. The wireless onboard health monitoring system developed by the University Transportation Center for Railway Safety (UTCRS) utilizes temperature and vibration sensors to detect the condition of rolling stock. However, because the …

Cloth-Water Interaction For Air Humidification In Hdh Desalination, Alejandro Corona Martinez

Theses and Dissertations

The humidification-dehumidification (HDH) desalination technology is a promising desalination process that has the potential to provide cost-effective and environmentally friendly saltwater desalination, especially when combined with renewable energy sources. The working principle mimics the natural hydrologic cycle, involving the evaporation of seawater into water vapor (humidification) and condensation into freshwater (dehumidification). HDH desalination can be land-based or ocean-based. Some of the advantages of ocean-based systems include removing pretreatment processes, utilization of ocean energy (i.e. thermal and kinetic), and eliminating brine production. This study focuses on the design and experimental testing of a novel humidifier …

Machine Learning Tools In The Predictive Analysis Of Ercot Load Demand Data, Md Riyad Hossain

Theses and Dissertations

The electric load industry has seen a significant transformation over the last few decades, culminating in the establishment and implementation of electricity markets. This transition separates electric generation services into a distinct, more competitive sector of the industry, allowing for the introduction of greater unpredictability into the system. Forecasting power system load has developed into a core research area in power and energy demand engineering in order to maintain a constant balance between electricity supply and demand. The purpose of this thesis dissertation is to reduce power system uncertainty by improving forecasting accuracy through the use of sophisticated machine …

Investigation Of A Simultaneaous Direct And Indirect Contact Dehumidifier Using Parallel Strings For Hdh Desalination, Josue Perez Perez

Theses and Dissertations

Freshwater is a limited and precious resource. Currently, half a billion people in the world face sever water scarcity all year round. Humidification dehumidification (HDH) systems have received special attention among the variety of small-scale desalination technologies due to its potential to create affordable and sustainable seawater desalination, especially when combined with natural power sources such as waves, wind, and solar rays. Improvements in the development of HDH desalination systems have been achieved in recent years. Nonetheless, the improvements that have received most attention focus on solar heaters and humidifiers. Dehumidification systems have often been adapted from air conditioning condensation …

2022 (Spring) Ensi Informer Magazine, Morehead State University. Engineering Sciences Department

ENSI Informer Magazine Archive

The ENSI Informer Magazine published in the spring of 2022.

Interpolation And Extrapolation Of Optimally Fitted Kinematic Error Model For Five-Axis Machine Tools, Le Ma, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machine tool geometric errors are frequently corrected by populating compensation tables that contain position-dependent offsets to each commanded axis position. While each offset can be determined by directly measuring the individual geometric error at that location, it is often more efficient to compute the compensation using a volumetric error model derived from measurements across the entire axis space. However, interpolation and extrapolation of measurements, once explicit in direct measurement methods, become implicit and obfuscated in the curve-fitting process of volumetric error methods. The drive to maximize model accuracy while minimizing measurement sets can lead to significant model errors in workspace …

Carbon Fiber Coil Spring Characterization And Manufacturing, Cooper Madrazo

UNLV Theses, Dissertations, Professional Papers, and Capstones

Helical coil springs are used in many mechanical design applications including industrial machines, devices, and vehicle suspension systems. It is desirable to minimize the weight of vehicle suspension systems as this can improve performance and handling. Most vehicle suspension coil springs are made from solid steel alloys or other metallic materials. Significant weight savings could be achieved if the metallic material were replaced by high performance fiber reinforced polymer composites. However, the coil spring geometry is a difficult manufacturing challenge for composite materials. The goal of this thesis was to investigate efficient and low-cost manufacturing methods to produce light-weight polymer …

Experimentation Of Abrasion Erosion At High Temperature For Concentrated Solar Power Systems, Tessa Mei-Lin Fong

Boise State University Theses and Dissertations

Concentrated solar power (CSP) is an alternative and sustainable way to produce energy. Studies have shown that running these plants at high temperatures above 700°C can increase the thermal efficiency in heat transfer. Molten salt is usually used as the heat transfer medium but cannot be used due to its low maximum temperature and high freezing point. Running these plants at high temperature brings up the concern of erosion and oxidation. Abrasion erosion occurs through the interaction of particles and material. The goal of this research is to understand material degradation due to abrasion erosion to understand the durability of …

Nanomechanical Characterization Of Vascular Tissue Using Atomic Force Microscopy, Ana Isabel Delgado Peralta

Theses and Dissertations

Cardiovascular morphogenesis and pathophysiology have been associated with the mechanical properties of the vessel wall. In this work, nanomechanical properties of diseased arteries and control groups were quantified using the Atomic Force Microscopy (AFM). Both tip sizes of 20nm and 5µm were used for examining the local and global stiffness. First, we measured the stiffness as a potential index factor of the mice’s aortic aneurysm. Results have shown the stiffness of mice aortic aneurysm is 58.84 ± 30.26 kPa, which is significantly different (P < 0.05) from the stiffness of the control group of 4.70 ± 17.41 kPa. This was attributed to the degradation of elastin fibers and increment of collagen deposition in the vessel as observed in the histological analysis. The lesion heterogeneity was illustrated by the stiffness gradient from 40 kPa to 1.2 MPa within a 2µm2 region. We also examined the stiffness of the diabetic rat aorta as a potential biomarker for disease progression. Results have shown a significantly higher stiffness of 70.25 ± 14.10 kPa in diabetic rat aorta, compared with 54.19 ± 14.15 kPa in the control group. Lastly, we characterized the human aortic calcifications to fill the knowledge gap of scarce datasets for calcification stiffness. Results have demonstrated the calcification stiffness as 61.5 ± 35 kPa, which is significantly larger than the stiffness of the control group of 12.0 ± 4.4 kPa. The stiffness variation was attributed to the percentage of calcium deposits, observed from the histological analysis. These nanomechanical characterizations could be further used for a better understanding of arterial adaptation and to provide insights for effective vascular therapies.

Development And Characterization Of Low-Cost Out Of Autoclave Fiber Metal Structures, Codrington Edward Barzey Jr.

Theses and Dissertations

Fiber metal structures are structures formed by combining fiber reinforced plastics and metallic sheets. The most widely used fiber metal structure is GLARE®. GLARE® is solely used in the aerospace industry, due to its unmatched weight, crack propagation resistance, and inflated cost. Its inflated cost is attributed to the high-performance requirements of the industry that can only be achieved with high-cost materials and manufacturing processes. Unlike the aerospace industry, there are other industries that have far lower performance requirements but can still benefit by using fiber metal structures to reduce weight while improving performance. Traditionally, fiber metal structures are fabricated …

Precision Landing Of A Quadcopter Drone By Smartphone Video Guidance Sensor, Nicolas Bautista Holguin

Theses and Dissertations

This study describes the deployment, integration, and demonstration of the Smartphone Video Guidance Sensor (SVGS) as novel technology for autonomous 6 DOF proximity maneuvers and precision landing of a quadcopter drone. The proposed approach uses a vision-based photogrammetric position and attitude sensor (SVGS) to estimate the position of an illuminated landing target after video capture. A visual inertial odometry camera (VIO) is used to provide position estimates of the UAV in a ground coordinate system during flight on a GPS denied environment. The integration of both SVGS and VIO sensors enables the accurate update of position setpoints during landing maneuvers, …

Small Spacecraft Thermal Control Louvers, James Anthony Mullen

Undergraduate Honors Capstone Projects

Small satellites missions are becoming increasingly complex and are requiring more power. These demands lead to temperature fluctuations on the satellite due to spacecraft layout, sunlight and shadow in orbit, and high-powered instrumentation. Products which provide necessary thermal stability for components on the satellite are desirable to small satellite manufacturers.

In September of 2015, Dr. Allison Evans of the NASA Goddard Space Flight Center filed a patent for an innovative louver system configured for small satellite applications. The design was sized for satellites with a 1U form factor and utilized bimetallic springs to lift the louver flaps. The design was …

Investigating The Effects Of Sic Abrasive Particles On Friction Element Welding, Gaurav Awate

All Theses

The growing demands on reducing the harmful emissions from automobiles have forced automakers to reduce the weight of the vehicle. The increasing demands on improving the fuel economy also has challenged automotive manufacturers to make the vehicle as lightweight as possible. However, the challenge is also to ensure that the vehicle meets safety standards. For the vehicle to meet these standards, it needs to be of adequate strength as well. Automotive manufacturers have adopted a strategy of using multi-material construction to achieve the target. But with multi-material construction comes the requirement of advanced joining techniques that are capable of joining …

Quantifying Shear Stresses In Tissue Engineered Aortic Heart Valves, Raj Nitin Dave

All Theses

Present heart valve prosthesis have limitations such as capability to grow, repair and remodel post implantation. Tissue engineering offers to be a promising alternative to overcome these limitations. Maturation of seeded human cells on the valve subjected to favorable growth conditions in the bioreactor is critical to the success of tissue engineered heart valves. Mechanical stress and strain which results from the pressure and flow conditions in the bioreactor plays a critical role on the developing valve tissue and are currently unknown. The goal of this research is to relate the magnitude of wall shear stress (WSS) within the heart …

An Experimental Analysis Of Thin Sheet Metal Bending By Ultrafast Laser Peen Forming, Bryce J. Tessmann

All Theses

This study demonstrates the viability of femtosecond laser peen forming for bidirectional sheet metal bending. Ultrafast laser forming is a valuable method thanks to its flexibility, negation of springback, no need for a confining or protective layer, and minimalization of thermal degradation in comparison to other forming processes. However, femtosecond lasers have traditionally been believed to be unsuitable for laser forming in comparison to nanosecond lasers, particularly bidirectional bending, because the induced shock waves were expected to be weak. Conversely, in this study it is elucidated that the femtosecond laser-induced shock waves are extremely strong (several hundred GPa) but the …

Predictive Performance And Teaming Via The Mist-C Ocean Hierarchy Utilizing Personality And Skills, Brighton H. Owen

All Theses

This thesis seeks to establish and define the individual, the team as an entity, and qualify various metrics to predict team performance. When several individuals come together, they form a team that is often capable of designing and developing concepts beyond the individual on their own by methods of task dispersion, goal orientation, communication, and more. With these teams comes growth and increased performance leading to more efficient processes and better metrics by which performance may be measured. To achieve this, 34 engineering students in the AerosPACE senior design program, which lasted two semesters, were asked to complete surveys in …

Analysis Of The Self-Heating Effect On Unfilled Poly(Methyl Methacrylate) Due To Cyclic Behavior, Muhammed R. Kose

All Theses

Poly(methyl methacrylate, (PMMA) has been implemented as part of the supporting structure in complete hip and knee replacements since the 1950s. Known as bone cement while in the body, PMMA is known to undergo compressive and tensile stresses that wear down the bio-compatible barrier and cause pieces to come loose inside the human body. These pieces are then attacked by the body’s own nervous system, leading to inflammation, and eventually necessitating replacement. It has been documented that under cyclic loading PMMA can reach temperatures that start to degrade its tensile capabilities. In this study the potential cause of self-heating was …

Investigating The Effects Of Topology On The Fracture And Failure Mechanisms Of Low Density Metamaterials, Kaitlynn Melissa Conway

All Dissertations

Advances in additive manufacturing have enabled the creation of low density metamaterials with fine features and complex topographies. These new metamaterial topologies and size scales not previously possible broaden the spectrum of lightweight materials with unique properties that are advantageous in a variety of applications. There however is a lack of understanding of metamaterial failure and fracture behaviors. Studies tend to report only a few material properties rather than a comprehensive description of behavior. Due to this, there is a hesitancy to incorporate metamaterials into engineering designs despite proven remarkable properties. This work seeks to investigate in three parts the …

Characterization Of Friction Element Welding Using Finite Element Modeling, Ankit Varma

All Dissertations

Friction element welding (FEW) has been advocated as a solution to weld different materials together, with the ability to join high-strength materials for a range of thicknesses with low input energy and a short processing time. This work develops a coupled thermal-mechanical finite element model to better understand the physical mechanisms involved in the process and to predict temperature and material flow during the process. Furthermore, microstructural analysis is performed for the steel layer using a scanning electron microscope and Vickers microhardness tester to understand the variation in its grain structure and hardness. Results from the finite element model and …

Development And Application Of 3d Kinematic Methodologies For Biomechanical Modelling In Adaptive Sports And Rehabilitation, Anne Marie Severyn

All Dissertations

Biomechanical analysis is widely used to assess human movement sciences, specifically using three-dimensional motion capture modelling. There are unprecedented opportunities to increase quantitative knowledge of rehabilitation and recreation for disadvantaged population groups. Specifically, 3D models and movement profiles for human gait analysis were generated with emphasis on post-stroke patients, with direct model translation to analyze equivalent measurements while horseback riding in use of the alternative form of rehabilitation, equine assisted activities and therapies (EAAT) or hippotherapy (HPOT). Significant improvements in gait symmetry and velocity were found within an inpatient rehabilitation setting for patients following a stroke, and the developed movement …

Monitoring Of Tool Wear And Surface Roughness Using Anfis Method During Cnc Turning Of Cfrp Composite, Md Mofakkirul Islam

Theses and Dissertations

Carbon fiber-reinforced plastic (CFRP) is gaining wide acceptance in areas including sports, aerospace and automobile industry . Because of its superior mechanical qualities and lower weight than metals, it needs effective and efficient machining methods. In this study, the relationship between the cutting parameters (Speed, Feed, Depth of Cut) and response parameters (Vibration, Surface Finish, Cutting Force and Tool Wear) are investigated for CFRP composite. For machining of CFRP, CNC turning operation with coated carbide tool is used. An ANFIS model with two MISO system has been developed to predict the tool wear and surface finish. Speed, feed, depth of …

Quantum Dynamics Effects On Amplitude-Frequency Response Of Superharmonic Resonance Of Second-Order Of Electrostatically Actuated Nems Circular Plates, Dumitru Caruntu, Julio S. Beatriz

Mechanical Engineering Faculty Publications

This work deals with the effects of Casimir and/or van der Waals forces (quantum dynamics phenomena) on the amplitude-frequency response of the superharmonic resonance of second-order of axisymmetric vibrations of electrostatically actuated nanoelectromechanical systems (NEMS) clamped circular plates. Electrostatic actuation consists of alternating current (AC) voltage of magnitude to produce hardexcitationsandoffrequencynearonefourththenaturalfrequencyoftheclamped circular plate. The intermolecular forces Casimir and van der Waals, damping force, and electrostatic force are the forces acting on the NEMS plate. Six Reduced Order Models (ROMs) with one and up to 6 modes of vibration are used. The ROM with one mode of vibration is solved using …

On The Thermogravimetric Analysis Of Polymers: Polyethylene Oxide Powder And Nanofibers, Oriretan Omosola, Dorina M. Chipara, Mohammed Jasim Uddin, Karen Lozano, Mataz Alcoutlabi, Victoria Padilla-Gainza, Mircea Chipara

Mechanical Engineering Faculty Publications

Thermogravimetric analysis of polyethylene oxide (powder and nanofibers obtained by force spinning water or chloroform solutions of polyethylene oxide) was studied using different theoretical models such as Friedman and Flynn-Wall-Ozawa. A semiempirical approach for estimating the “sigmoid activation energy” from the thermal degradation was suggested and confirmed by the experimental data on PEO powder and nanofibers' mats. The equation allowed for calculating a “sigmoid activation energy” from a single thermogram using a single heating rate without requiring any model for the actual complex set of chemical reactions involved in the thermal degradation process. For PEO (powder and nanofibers obtained from …