Mechanical Engineering Commons^™

Lean Implementation In An Aquatic Cryopreservation Laboratory, Jennafer Zimmerman

Honors Capstones

No abstract provided.

Automated Residential Energy Audits Using A Smart Wifi Thermostat-Enabled Data Mining Approach, Abdulrahman Alanezi, Kevin Hallinan, Kefan Huang

Mechanical and Aerospace Engineering Faculty Publications

Smart WiFi thermostats, when they first reached the market, were touted as a means for achieving substantial heating and cooling energy cost savings. These savings did not materialize until additional features, such as geofencing, were added. Today, average savings from these thermostats of 10–12% in heating and 15% in cooling for a single-family residence have been reported. This research aims to demonstrate additional potential benefit of these thermostats, namely as a potential instrument for conducting virtual energy audits on residences. In this study, archived smart WiFi thermostat measured temperature data in the form of a power spectrum, corresponding historical weather …

High-Order Wave-Damage Interaction Coefficients (Wdic) Extracted Through Modal Decomposition, Hanfei Mei, Victor Giurgiutiu

Faculty Publications

This paper presents a new technique for the extraction of high-order wave-damage interaction coefficients (WDIC) through modal decomposition. The frequency and direction dependent complex-valued WDIC are used to model the scattering and mode conversion phenomena of guided wave interaction with damage. These coefficients are extracted from the harmonic analysis of local finite element model (FEM) mesh with non-reflective boundaries (NRB) and they are capable of describing the amplitude and phase of the scattered waves as a function of frequency and direction. To extract the WDIC of each wave mode, all the possible propagating wave modes are considered to be scattered …

Mems 411: Lift Demonstration, Dean Ryan-Simmons, Marketa Riley, Puja Chhetri

Mechanical Engineering Design Project Class

A portable lift demonstration was requested to get children interested and thinking about what happens with fluid movement. The demonstration had size and weight requirements, which were both met. Accuracy of lift force representation was not requested, but simple force and flow visualizations were required. The demonstration had variable wind speeds, and showed the change in force with change in angle of attack.

Mems 411: Fast Pill Cutter, Andrew Brown, Isaac Sasser, Aaron Manuel, Quan Chau

Mechanical Engineering Design Project Class

This design project attempted to create a new pill-cutting device to help pharmacy technicians split pills quickly, precisely, and safely. The product was intended to occupy a competitive niche with current devices on the market, prioritizing increased cutting speed with potentially greater cost.

Mems 411: Portable Bridge Crane With Pulleys, Daniel Shen, Man Kit Mau, Haoxiang Lu, Kaijun Xu

Mechanical Engineering Design Project Class

The bridge crane demonstrates dynamics behavior that the flexible mode has a natural frequency depending on the string length. In this project, a portable bridge crane is designed and made to demonstrate this dynamical phenomena by changing speed and string length. The portable bridge crane requires a light mass and a small size. At the same time, because it needs to be observed in a two-dimensional plane, the trolley must be able to move horizontally on a bridge with tracks, and the speed of the trolley needs to be controlled by a speed controllable motor. The crane needs to suspend …

Mems 411: The Adjustable Bit Brace, Alex Levy, Alex Dutton, Daniel Luberda, Aidan Murphy

Mechanical Engineering Design Project Class

This group set out to create an open-source adjustable bit brace as a tool to lower the barrier to entry for smaller individuals looking to pick up tools and work on DIY projects. The brace is designed to highlight 3D printed parts, as well as components that can be fabricated at home by an experienced maker. The design uses standard adjustment mechanisms such as button clips and bolts to bring the bit brace from full size down to 2/3 scale in seconds. The device is advised by engineering models, FEA analysis, stiffness/strength targets, and destructive testing protocols to create a …

Mems 411: Creation Of A 3-Axis Camera System For Various Imaging Modalities, Ethan Meitz, Julia Flores, Ashley Linderman, Madison Larkin

Mechanical Engineering Design Project Class

The Lake Lab at Washington University in St. Louis faces challenges when setting up their camera systems for experiments. The Three Axis Camera system aims to optimize the experience by automating the movement and creating a user-friendly design. The current set-up requires the camera position to be adjusted manually and is “not liked” by most users. This wastes their time since the lab must set the location for the camera first and if the camera positioning is moved then the experiment will be ruined. Thus, the lab asked us specifically to help them automate these movements with our design and …

Mems 411: Compact Sewing Pin Dispenser, Jacob L. Weinstein, Eric Y. Lu, Nick J. Armanino

Mechanical Engineering Design Project Class

Sewing pins are small and hard to handle, and managing the pins can be very distracting (or painful) for a sewist. Our goal was to design a simple and easy sewing pin dispenser for a home sewist that can dispense small headed dressmaker pins. For our design to be a viable product, it would have to dispense pins very quickly, accurately, and safely. Additionally, it has to handle many pins at the same time so it does not have to be reloaded during use. Based on the design of a toothpick dispenser, our prototype small, lightweight, and portable device that …

Mems 411; Ground Work Station, Samuel Wille, Daniel Renbaum-Koss

Mechanical Engineering Design Project Class

This project aims to design a support mechanism for ecological field researchers who interact with plants and other samples from the forest floor for long periods. The design aims to recreate the functionality of bending over for long periods of time, while protecting the backs, hips and knees.

Mems 411: Portable Bridge Crane, Alex Eckels, Will Hurley, Zarya Desouza, Troy Bauer

Mechanical Engineering Design Project Class

The team designed and built a portable bridge crane for use in class demonstrations. The design was be based off a typical gantry crane, which consists of a trolley spanning across two horizontal parallel beams that are part of a gantry with a payload hanging from the trolley. The group also needed to design the gantry itself and ensure it was both stable enough to support the trolley and payload at the desired operation speeds as well as scaled properly for the desired use.

Mems 411: Portable Ground Work Station - Group C, Samantha Hudson, Valeria Pinedo Chipana, Valentina Harding, Luis Acosta

Mechanical Engineering Design Project Class

Build a ergonomic, portable, and weather resistant ground work station for members of the department of Biology to use during field research.

Mems 411: The Amazing Renewable Race, Kayla Murphy, Alitzel Yépiz, Daryl Wilson, Rebecca Davis

Mechanical Engineering Design Project Class

The project’s goal was to convey the importance of renewable energy to a 6 through 12 years old audience. This demo was designed to be installed at the St. Louis Science Center. To engage a younger audience, the renewable energy demonstration had to be interactive. As a result, a design similar to a carnival game was chosen. There are 3 stations that represent wind, hydroelectric, and solar energy. In this design, it is a multiplayer interactive race that portrays renewable energy. The initial design was to have each form of energy produced by the users. The user at the hydro …

Mems 411: The Pill Cutter, Alex Posly, Alex Austin, Drew Marolf, Dylan Stubbs

Mechanical Engineering Design Project Class

The goal of this design project was to improve the current method of pill cutting for STL Hills Pharmacy. Pharmacists and other medical professionals cut hundreds of pills weekly. Their current methods can only cut one pill at a time with an error rate of 50%. Pills are often split without enough precision and need to be thrown out. Our project was designed to have a 10% maximum error rate, require 1/4 of the force, and split pills 4 times as fast.

Mems 411: Ground Work Station Design Project, Jakub A. Gawedzki, Mark H. Wood, John B. Campoverde

Mechanical Engineering Design Project Class

Researchers from Washington University had requested us to design and develop a ground work station that allows them to work comfortable in the field for our senior design class.

Mems 411: Arliss Canister Vehicle, Patrick Smith, Brannon Boyd, Matthew Donaldson, Kieran Natarajan

Mechanical Engineering Design Project Class

To design, build, and test an autonomous canister vehicle to compete in the ARLISS competition. Design must autonomously drive to a given set of GPS coordinates, record and store GPS data during operation, survive a parachute drop, and traverse rough, uneven terrain.

Mems 411: Automatic Sewing Pin Dispenser, Edric Choi, Enrico Milletti, Adrian Odamtten, Chad Picerni

Mechanical Engineering Design Project Class

The aim of our project is to design and embody an automatic pin dispenser for our customer, Melanie, a recreational sewer. Namely, our pin dispenser design aims to address the need for sewers to safely receive and handle dressmaker pins with one hand whilst working with garments. We have identified three main performance goals for an automatic pins dispenser: Store at least 50 pins at a time, produce at least 1 pin every 2-3 seconds, and present at least 90% of all sorted pins in an upward orientation to the user. These performance goals were identified by interviewing our customer …

Mems 411: Self Lacing Shoes, Peter Pigatti, Bryce Roberts, Al-Amin Yusuf

Mechanical Engineering Design Project Class

For our senior design project we have chosen to design and prototype a pair of self lacing shoes with the initial target audience being people with disabilities who are limited in their ability to tie their own shoes for a variety of reasons. However, we hope that this product will catch on in popularity and become normalized for all people. These shoes will allow the wearer to easily slip them on and then secure the shoes to the foot with the push of a button rather than tying laces as in conventional shoes. This process will be driven by a …

Mems 411: St. Louis Science Center Vibration Station, Allie Periman, Hailey Hayes, Brian Higgins

Mechanical Engineering Design Project Class

Student groups work on an open-ended mechanical design problem and finish the semester with a physical prototype, a design report, and a presentation delivered to an external review board. Groups are guided through the engineering design process by completing a set of project deliverables. The quality of these deliverables provides a basis for the evaluation of individual and team performance. This course emphasizes the importance of user-centric design, communication and presentation skill, consideration of real-world constraints, sketching and creativity, prototyping, and data-driven decision-making using engineering models and analyses.

The Modular Oceanic Autonomous Underwater Vehicle For Novel Actuation, Bryan Gilbertson, John Elstad, Matthew Holmes, Sean Even, Robert Percell, Andrew Kambe, Gregor Limstrom

Interdisciplinary Design Senior Theses

A low-drag, high endurance, and high efficiency Long Range Autonomous Underwater Vehicle is a desired asset to Santa Clara University to aid future underwater vehicle development efforts. Such an vehicle will demonstrate novel actuation methods and provide the on-campus Robotics Systems Laboratory with a modular prototype to aid research and academic efforts. In this paper, we document the construction of a low cost, modular, demonstration vehicle that satisfies the requirements for high-efficiency operation and modular interfaces. The completed vehicle features standard actuation abilities utilizing low-drag methods that qualify it for shallow water operation. Furthermore, the vehicle demonstrates the feasibility of …

Prediction Of Residual Stress And Distortion In Laser Powder Bed Fusion Additive Manufacturing, Bhanuprakash Sairam Kosaraju

Theses and Dissertations

Additive Manufacturing (AM) has its proven advantages to unlock the design space and manufacturing capabilities for complex geometries with lightweights. Distortion is one of the most common defects that occur in Laser Powder Bed Fusion Additive Manufacturing (LPBFAM), which is caused by the significant residual stress during the printing process. This can lead to numerous process iterations to achieve the requisite form and fit tolerances.

In this study, Finite Element (FE) model that utilizes the element birth approach was developed to predict the residual stress and distortion in the LPBFAM process. The methodology leverages a simplified approach where the detailed …

Anisotropic Wave Behavior In Isotropic Material With Orthogonal Surface Perturbation, Khaleda Akter

Theses and Dissertations

Elastic wave propagation in anisotropic media is of great interest in various branches of engineering and applied sciences. In this study, an anisotropic wave propagation behavior in isotropic material with orthogonal surface perturbation is presented. The conventional method of estimating dispersion equations for isotropic material is to apply Helmholtz decomposition on the potential functions for Rayleigh-Lamb wave and Shear Horizontal (SH) waves. However, the presence of isotropic material with orthogonal surface perturbations in two coordinate directions significantly affect the wave propagation behavior due to its direction dependency, and hence, the Helmholtz decomposition of the potential functions cannot be applied to …

Experimental Study Of Hollow-Core Slab Containing Waste Pet Bottles, Mulia Orientilize, Josia Irwan Rastandi, R. M. Dimas Aries C., Marsha Niken P., Krisna Adi S.S., Abimantrana Abimantrana

Makara Journal of Technology

This study investigated the utilization of plastic-waste concrete as an effort to reduce urban waste problems. The waste plastic bottles were utilized to form the hollows of the hollow-core slabs (HCSs). The bottles were made of polyethylene terephthalate (PET). As a part of green research to reuse waste material, shredded PET was also added to the concrete mixture to improve the HCS strength. The cast-in-site HCS could be constructed without any difficulties. Three parameters were investigated: the effects of void content, shredded PET content, and steel-fiber (SF) content on the HCS ultimate bending capacity (Mu). Fifteen specimens were tested under …

Oxidation Polymerization Additive Manufacturing, Jonghyun Park, Tazdik Patwary Plateau, Hiep Pham

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Various processes for producing three dimensional electrically conductive polymer structures, such as three dimensional structures of poly(3,4-ethylenedioxythiophene), are described as well as materials produced by these processes.

Six-Sigma Quality Management Of Additive Manufacturing, Hui Yang, Prahalad Rao, Timothy Simpson, Yan Lu, Paul Witherell, Abdalla R. Nassar, Edward Reutzel, Soundar Kumara

Department of Mechanical and Materials Engineering: Faculty Publications

Quality is a key determinant in deploying new processes, products, or services and influences the adoption of emerging manufacturing technologies. The advent of additive manufacturing (AM) as a manufacturing process has the potential to revolutionize a host of enterprise-related functions from production to the supply chain. The unprecedented level of design flexibility and expanded functionality offered by AM, coupled with greatly reduced lead times, can potentially pave the way for mass customization. However, widespread application of AM is currently hampered by technical challenges in process repeatability and quality management. The breakthrough effect of six sigma (6S) has been demonstrated in …

Mobile Nanogrid, Daniel Mendoza, Ben Mahony, Charles Ju, Michael Batshon

Interdisciplinary Design Senior Theses

The mobile nanogrid is a standalone mobile power solution which uses a combination of automatic and manual tracking mechanisms to maintain a solar panel's perpendicularity to the sun over the course of the day in order to maximize energy generation. The power can then be consumed by a user or stored. It is designed to be placed on the roof of a vehicle for the recreational camping market to meet the need for mobile power generation. A scaled-down functional prototype was designed in SolidWorks, modeled in MATLAB Simulink, fabricated in the machine shop using a combination of off-the-shelf and custom …

Project Shearwater Ground Effect Uav, Duncan Clark, Justin Cole, Zachary Karat, Aidan Nickels, Cole Wolfe

Interdisciplinary Design Senior Theses

The Shearwater unmanned aerial vehicle is a maritime fixed-wing drone that is designed to use ground effect force generated between the aircraft and a body of water to efficiently propel itself near the surface of a body of water. Shearwater features a virtual reality pilot interface and will act as a hybrid underwater vehicle that will eventually be able to operate both above and beneath the ocean’s surface. The Shearwater team developed existing design work to produce major subsystems that culminated in a flyable functioning prototype. An existing airframe was updated with working control surfaces tested in simulation and in …

Marine Robot Deployment And Control System, Nicky Castillo, Nick Ellis, Trent Kelsall, Matt Kiyama

Interdisciplinary Design Senior Theses

A full operations package for underwater research, including the mid-sized ROV Nautilus with a distributed control system, a topside graphical user interface (GUI), and a dedicated launch and recovery system (LARS), was developed to increase the operational efficiency of scientific exploration and experimentation missions through Santa Clara University’s (SCU’s) Robotics Systems Laboratory (RSL). Design of the mechanical subsystems on Nautilus added flexibility of usage and protection of components. The new GUI improved pilot control of Nautilus with an added heads-up display and easy access to sensor readouts. The simulated Nautilus altitude control system has an error of ±1% and a …

Preferential Vaporization Potential Of Crude Oils And Its Impact On Flame Flashback Behaviors, Ayuob Al Wahaibi

Theses and Dissertations

As combined cycle gas turbines for power generation operating on light distillate fuels provide a sufficient energy, there is a global trend in using heavy liquids (e.g. HFO, crude oils) for direct-firing in gas turbine. However, using these heavy fuels imposes many challenges due to their wide range of physical/chemical properties, which control near-limit combustion behaviors, such lean blow-out and flashback. In addition, the ignition propensity of these heavy fuels is not reported in crude assays, and utilizing a simple, with small sample, and quick methodology to characterize the ignition propensity is important in determining the fuel quality.

In this …

Anisotropic Scaffolds For Peripheral Nerve And Spinal Cord Regeneration, Wen Xue, Wen Shi, Yunfan Kong, Mitchell Kuss, Bin Duan

Department of Mechanical and Materials Engineering: Faculty Publications

The treatment of long-gap (>10 mm) peripheral nerve injury (PNI) and spinal cord injury (SCI) remains a continuous challenge due to limited native tissue regeneration capabilities. The current clinical strategy of using autografts for PNI suffers from a source shortage, while the pharmacological treatment for SCI presents dissatisfactory results. Tissue engineering, as an alternative, is a promising approach for regenerating peripheral nerves and spinal cords. Through providing a beneficial environment, a scaffold is the primary element in tissue engineering. In particular, scaffolds with anisotropic structures resembling the native extracellular matrix (ECM) can effectively guide neural outgrowth and reconnection. In …