Mechanical Engineering Commons^™

Automated Mini-Tubular Ceramic Production, Hunter Brooks, Daniel Freeman, Leo Taranta-Slack

Mechanical Engineering

Researchers at Lawrence Livermore National Laboratory need a way to increase the rate of manufacturing of mini-tubular ceramics to be used in testing particulate air filters. This document outlines our process from researching and writing an initial scope of work all the way to fabricating and testing a final prototype. This journey takes us through the background research, ideation process and selection of a final design. We also detail the desired engineering specifications and our concept selection process. We dedicate a significant portion of this report to discussion of our final design. We delve into how it was manufactured as …

Gaf Fiberglass Mat Slitter Blade Sharpener, Mark D. Breaux, Bradley M. Smith, Esteban Carrillo, Carlos Espinoza

Mechanical Engineering

This document contains an overview for the offline slitter blade sharpening system created for GAF to sharpen their current cutting tools in a timely and safe manner without hindering the timeline and production of their assembly line. This design was developed by four undergraduate students at from Cal Poly, San Luis Obispo. This document first investigates background information of any patents, current sharpening device, sharpening safety standards, or literature review that may be useful in a sharpening mechanism device. This document also contains our design concept prototype, which consists of three main features, the use of a top guard for …

Produce Sorting Aid, Annica Navarro, Jessie Boucher, Natalie Roberts, Teng Lee

Mechanical Engineering

This Final Design Review (FDR) document intends to define the details of the Produce Sorting Aid senior project–selected by four mechanical engineering students, working under the team name Team W24. The Alameda County Community Foodbank (ACCFB) sorts bulk produce into bags or boxes for distribution to people in need of food. However, the current process is not ergonomic, time efficient, or safe for the volunteers at the ACCFB. The scope of the senior project is to design a mechanism that is ergonomic, time efficient, and safe for the volunteers to lift heavy produce and distribute the produce into bags ready …

Numerical And Experimental Study Of Machining Process Of High Strength Lightweight Materials, Chao Zhang

All Dissertations

No abstract provided.

Microstructure And Mechanical Properties Of Cast And Hot-Rolled Medium-Carbon Steels Under Isothermal Heat-Treatment Conditions, Byungsue Shin, Kwangyuk Kim, Sung Yi, Sanggyu Choi, Soongkeun Hyun

Mechanical and Materials Engineering Faculty Publications and Presentations

In this study, the changes in the microstructure and mechanical properties during isothermal heat treatment of cast steel before and after hot deformation were investigated using medium carbon steel with low alloy content. The microstructural characteristics of the cast and hot-rolled medium-carbon steel under isothermal heat-treatment conditions were examined using optical microscopy and scanning electron microscopy in conjunction with electron backscatter diffraction. The variation in the mechanical properties was evaluated using Rockwell hardness and tensile tests. After maintaining an austenitizing condition at 1200 ◦C for 30 min, an isothermal heat treatment was performed in the range 350–500 ◦C, followed by …

Additive Manufacturing Using Robotic Manipulators, Fdm, And Aerosol Jet Printers., Alexander Curry

Electronic Theses and Dissertations

Additive manufacturing has created countless new opportunities for fabrication of devices in the past few years. Advances in additive manufacturing continue to change the way that many devices are fabricated by simplifying processes and often lowering cost. Fused deposition modeling (FDM) is the most common form of 3D printing. It is a well-developed process that can print various plastic materials into three-dimensional structures. This technology is used in a lot of industries for rapid prototyping and sometimes small batch manufacturing. It is very inexpensive, and a prototype can be created in a few hours, rather than days. This is useful …

An Investigation Into Energy-Material Properties Interaction In Additive Manufacturing Of Polymers., Pu Han

Electronic Theses and Dissertations

Additive manufacturing (AM), known as three-dimensional (3D) printing, is a fabrication process to build 3D objects layer by layer based on computer aided design (CAD) model or digital 3D model. Fused filament fabrication (FFF) has become a preferred method for additive manufacturing due to its cost-effectiveness and flexibility. However, the parts built using FFF process suffer from lower mechanical strength compared to that fabricated using traditional method and rough surface finish. With this motivation, this dissertation aims to develop and implement a novel in-process laser assisted technique on FFF to heal the microstructure of FFF built objects by enhancing reptation …

Estimating Smart Wi-Fi Thermostat-Enabled Thermal Comfort Control Savings For Any Residence, Abdulelah D. Alhamayani, Qiancheng Sun, Kevin Hallinan

Mechanical and Aerospace Engineering Faculty Publications

Nowadays, most indoor cooling control strategies are based solely on the dry-bulb temperature, which is not close to a guarantee of thermal comfort of occupants. Prior research has shown cooling energy savings from use of a thermal comfort control methodology ranging from 10 to 85%. The present research advances prior research to enable thermal comfort control in residential buildings using a smart Wi-Fi thermostat. "Fanger's Predicted Mean Vote model" is used to define thermal comfort. A machine learning model leveraging historical smart Wi-Fi thermostat data and outdoor temperature is trained to predict indoor temperature. A Long Short-Term-Memory neural network algorithm …

Synthesis And Assessment Of Sustainable Fuels For Transportation And Space Exploration, Katerina Chagoya

Electronic Theses and Dissertations, 2020-2023

As global energy sources transition towards renewable energy, the demand for sustainable fuels has never been greater. The sheer scale of this transition will require numerous solutions to accommodate for the diverse and complex situations worldwide. This dissertation will discuss 3 studies: the utilization of CO2 waste gas to produce fuels sustainably, characterizing biofuels for efficient use in automobiles, and developing a solid, emissonless fuel intended for spaceflight but also applicable on Earth. The hydrogenation of CO2 into value-added molecules could reduce greenhouse gas emissions if waste stream CO2 were captured for conversion. We found that atomic vacancies induced in …

Synthesize And Characterization Of Aluminum- Tungsten Carbide Nanocomposite, Shuvendu Das

Theses and Dissertations

This research focuses on developing metal matrix composite reinforced by polymer-derived ceramic fibers. The force-spun AMT nanofibers were heat treated into tungsten carbide and then mixed with aluminum powder using cold pressing and sintering to produce the composites. The basic mechanical properties of this composite are investigated by density measurement, hardness and compression testing. SEM, EDS and XRD were used to test the morphology of tungsten carbide fibers. EDS identified a near-perfect W-C ratio in tungsten carbide fibers 1000 °C. Tungsten Carbide fibers were crushed using ball milling technique. Tungsten carbide nanofibers powder had a variety of particle size. Results …

Minimization Of The Weld Distortion By Weld Sequence Optimization Using Artificial Intelligence, Jeyaganesh Devaraj

Theses

The application of dissimilar metal welding processes is increasing nowadays in the automobile, aerospace, marine industry as they not only serve for joint welding for different metals but also assist in repairing and reworking in a simplified manner. Study on optimization of weld parameter to weld a structure is important to have control over the distortion, mass deposition, tensile strength, etc. The present research reports the development and implementation of the Genetic algorithm integrated Artificial Neural Network (GANN) based weld sequence optimization for reducing deformation of dissimilar metal joining using the hot-encode technique. Gas Metal Arc Welding (GMAW) is used …

Digital Design And Thermomechanical Process Simulation For 3d Printing With Abs And Soyhull Fibers Reinforced Abs Composites., Saleh Khanjar

Electronic Theses and Dissertations

Recent demonstrations with fused filament fabrication (FFF) 3D printing have shown to produce prototypes as well as production components. Additionally, due to the FFF process platforms being low-cost and readily available there has been a high-demand to produce on-demand parts for various applications in automotive, in-space manufacturing and electronic industries. However, current limitations such as limited availability of advanced composites materials, and guidelines for design-for-manufacturing make the process prone to trial-and-error experiments both at the materials development, product design and manufacturing stage. In this work, new thermomechanical process simulations platform, Digimat-AM has been evaluated to address and demonstrate digital design …

Materials And Process Design For Ceramic Fused Filament Fabrication (Cf3) Of Hydroxyapatite., Kavish Sudan

Electronic Theses and Dissertations

Ceramic fused filament fabrication (CF3) enables the fabrication of highly customizable ceramic parts at relatively lower costs compared to other AM technologies. Advanced ceramics, having specific or niche applications, call for a high level of accuracy to meet the performance requirements. For achieving the desired level of accuracy in any manufacturing process, it is important to know the effect of involved parameters at different stages of fabrication. CF3 has been around for a while but there has been a severe lack of literature dealing with understanding the effect of process parameters on the final part properties. In this study, Hydroxyapatite …

Atomistic Investigation Of Phase Stability And Sodium Ion Conduction In Sulfide Electrolytes., Sabina Zakhidovna Chertmanova

Electronic Theses and Dissertations

In this thesis, we employ a combination of density functional theory (DFT) calculations, and ab initio molecular dynamics (AIMD) simulations to identify the effect of chemical doping on (a) thermodynamic phase stability, and (b) Na-ion conduction in Na₃SbS₄ (NSS) solid-state electrolytes. We found that (a) Se doped electrolytes, namely, Na₃SbS_exS_4-x undergo a tetragonal-to-cubic structural phase transition at x > 3 (Se-rich), and (b) the size, valence, and electronegativity of chemical dopants that substitute Na in Na₃SbS₄ have a cumulative profound impact on Na-ion conductivity. Specifically, substituting Na with higher valence …

Electron Beam Melted Parameter Development Of Pure Tungsten & Post-Processing Hip And Heat Treatment Of Gamma Titanium Aluminide, Kurtis Isami Watanabe

Open Access Theses & Dissertations

Pure tungsten is a refractory metal and has been gaining interest for the use in nuclear fusion reactors as a plasma facing material. Titanium Aluminide (TiAl) has been growing in popularity as a possibly to phase out Nickel based superalloys due to its high specific strength at elevated temperatures. These two materials suffer from poor machinability due to being brittle at room temperature. Additive manufacturing (AM) is a recently developed manufacturing method that is fundamentally different than formative or subtractive. AM is a layer-by-layer process that has the potential to manufacture metals to a near net shape. Since the AM …

Phase Transformation And Strain Hardening Mechanisms In Advanced Engineering Steels, Hangyu Dong

Open Access Theses & Dissertations

Strain hardening and associated deformation mechanisms play a determining role in the performance of metallic materials. The objective of the doctoral research was to explore and fundamentally understand the strain hardening mechanisms in the next generation of advanced engineering steels. Two main work hardening mechanisms, notably, twinning-induced plasticity (TWIP) and transformation-induced plasticity (TRIP)) were identified that governed strength and ductility. In the nanograined austenitic steel with high strength-high ductility combination, processed by the novel phase reversion concept, twinning-induced plasticity (TWIP) was the governing deformation mechanism and contributed to good ductility. In striking contrast, transformation-induced plasticity (TRIP) was the deformation mechanism …

Synthesis And Characterization Of Tin (Sn) Incorporated Ga2o3, Guillermo Nicolas Gutierrez

Open Access Theses & Dissertations

In this work, we report on the synthesis, characterization of tin (Sn) incorporated gallium oxide Ga2O3 compounds, also included in this work is the effect of tin concentration related to the optical and electrochemical properties. The Sn incorporation into Ga2O3 creates a significant reduction in the bandgap and causes a nonlinear optical activity as the concentration varies. Substantial investigation performed to the structure, phase, and morphology of the mixed compounds governed by the stoichiometry equation Ga2−2xSnxO3-ɗ indicates that the Sn incorporation from 0.00 ≤ x ≤ 0.30 has a significant effect on these properties. To synthesize the Ga-Sn-O compounds a …

Rarified Water Vapor Deposition From Icy Lunar Regolith On An Engineered Cold Plate, Nathaniel Ian Jurado

Open Access Theses & Dissertations

This work presents the fundamental ice collection experiments conducted under rarefied flow regime to develop a high-capacity cryogenic heat pipe for ice recollection on the Moon’s surface. Preliminary ice collection experiments are conducted under cryogenic vacuum environment of 1.5 × 10-2 Torr and -60 °C. The characterization of water vapor sublimation rates from icy lunar regolith (JSC-1A) at various heating powers is established by utilizing a cryogenic thermal vacuum chamber (T-VAC). A custom-built engineered cold plate is designed, manufactured and tested at various degrees of subcooling and vapor sublimation rates. A thin film heater is embedded within the cold plate …

Mechanical Properties And Microstructure Evolution Of Thermally Treated Laser Powder Bed Fusion Alsi10mg, Jorge Merino-Gomez

Open Access Theses & Dissertations

The optimization of mechanical properties with thermal postprocessing treatments was investigated in this study across a wide variety of variants. The relationship between heat treatments and the impacts on the mechanical properties and microstructure of printed materials is a crucial part of additive manufacturing. As a result, the current paper provides a comprehensive overview of postprocess heat treatments for Laser Powder Bed Fusion fabricated AlSi10Mg alloy, including stress relief anneals at 190 and 285 degrees Celsius for 2 hours, hot isostatic pressing at 515 degrees Celsius for 3 hours, hot isostatic pressing + T6 treatment for 6 hours, and final …

Design Of A 300cm2 Pemfc Stack With Force And Cfd Simulation To Optimize Flow Channels, Gasket Design, And Clamping Forces., Robert M. Ench

Electronic Theses and Dissertations

Proton exchange membrane fuel cells are important to the future of green energy as hydrogen can be made with green technologies and store energy for later use. Fuel cells can efficiently convert the hydrogen to electricity as needed. This study uses Solidworks simulation to make design improvements to the fuel cell before the prototype build stage of testing; this saves money and time by reducing the prototype builds needed.

In this study, a multi-channel serpentine design with two outlets versus a single outlet is evaluated using CFD to investigate pressure drop. Lower pressure drops are desirable as less energy input …

Evolutionary Algorithms For Function Model Synthesis, Amaninder Singh Gill

Theses and Dissertations

Function modelling plays an essential role in the systematic design process. Designers are trained in the academia trained on function models, yet the acceptance of function models in the industry remains sparse. A possible reason is that there is a lack of computational support for synthesizing function models. The research presented in this dissertation aims to fill that gap. A conceptual proof of function model synthesis using a Genetic Algorithm (GA) is initially presented. Thereafter a priori rules to evaluate function model have been developed. These rules do not rely on a designer conveying designer intent to the algorithm, which …

Thermoelectric-Based Cooling Systems For Building Application: A Sustainable Solution, Seyedehmohadeseh Seyednezhad

Theses and Dissertations

In the United States, buildings account for a large share of the annual energy consumption, nearly 40%. Fossil fuels including coal, oil, and natural gas account for the main source of electric power generation and constitute the largest portion of the building energy consumption. Such a high level of fossil fuel consumption is a multifaceted challenge as demand for energy grows, and natural resources become scarce and expensive, while the climatic effects of massive energy use will be clearly felt by all. As a necessary component for occupants’ thermal comfort, cooling and air conditioning systems are among the largest energy …

Developing A Prototype Energy Harvesting Device For Powering Wireless Onboard Condition Monitoring Sensor Modules For Railway Service, Martin Amaro Jr.

Theses and Dissertations

An energy harvesting system is being developed to power a wireless bearing health monitoring device. In contrast to other monitoring systems, this wireless monitoring device is a low-powered onboard solution. Powered by a 3.7-Volt lithium-ion battery, the device can continuously function for several months on a single charge. By implementing an energy harvesting system, the life of the battery can be increased reducing the overall maintenance, electronic waste, and time needed to replace the batteries. The harvesting system uses thermoelectric generators to convert the heat generated in the bearings into electricity. The system is composed of aluminum heat sinks, a …

Synthesis And Characterization Of Copper Oxide Nanofibers, Shishir Barai

Theses and Dissertations

The aim of this study was to develop polymer-derived Copper (II) Oxide (CuO) nanofibers through centrifugal spinning technique and subsequent calcining. To obtain the force spun pre-ceramic copper acetate nanofibers, 15% wt, 25% wt, 35% wt, 50% wt% copper acetate (active material) and poly (vinyl) alcohol ( PVA) solutions was prepared with deionized water (DI) as solvent and spun at 7500 rpm in a FibeRio Cyclone. Thermogravimetric analysis (TGA) was implemented to determine the thermal degradation behavior of the pre-ceramic nanofibers. These nanofibers were then calcined at three different temperatures (500, 600 and 700°C) to produce CuO nanofibers. The microstructure, …

Lubrication Performance Of Vegetable Oils Modified With Halloysite Clay Nanotubes (Hnt) As Lubricant Additives, Md Abu Sayeed Biswas

Theses and Dissertations

Vegetable oil-based nano-lubricants are a great alternative to petroleum-based lubricants because of their less adverse impact on the environment. This work evaluates the tribological performance of sunflower, corn, and peanut oils modified with halloysite clay nanotubes (Al2Si2O2(OH)2nH2O) as lubricant additives at different concentrations. To analyze the tribological performance of the nano-lubricants, a block-on-ring tribometer was used following the ASTM G-077-17 standard procedure. Characterization of HNT was carried out by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), and Thermogravimetric Analysis (TGA). The effect of the HNT on the lubrication performance of the newly developed vegetable oil-based nano-lubricants was evaluated, and the …

Assessing The Effectiveness And Efficacy Of Wireless Onboard Condition Monitoring Modules In Identifying Defects In Railroad Rolling Stock, Lee R. Cantu

Theses and Dissertations

Many industries have begun shifting into the Internet of Things (IoT) in the 21st century. To help ease this transition for the rail industry, The University Transportation Center for Railway Safety (UTCRS) has partnered with Hum Industrial Technology, Inc. (HUM) to help complete the development of a Wireless Onboard Condition Monitoring system named the ‘Boomerang™’. This product allows customers to schedule proactive maintenance on their railcars to replace defective wheels and/or bearings, saving them time, money and potentially preventing costly catastrophic derailments. The UTCRS research team has established thresholds to determine defective bearings utilizing thermal and mechanical sensors.

The effectiveness …

Molecular Dynamics Study Of Atomic Diffusion In Cantor High Entropy Alloy In The Selective Laser Melting Process, Mathew Z. Farias

Theses and Dissertations

High entropy alloys (HEAs) are compositionally complex alloys that are comprised of 5 or more principle elements at near equimolar concentrations. The Selective Laser Melting (SLM) method generally melts pure elemental powders or prefabricated alloy powders, this process allows for the production of heterogeneous structures that would be difficult to create through more conventional means. In-situ alloying in SLM, or Laser Additive Alloying (LAA), using pure elemental powders is a promising means of producing what would otherwise be costly and difficult to fabricate products with less defects using prefabricated powders, therefore this new approach could enable the ability to …

Synthesis And Characterization Of Centrifugally Spun Molybdenum-Based Nanomaterials For Lithium-Ion Batteries, Ramiro Gonzalez Jr.

Theses and Dissertations

The work presented in this thesis focuses on the processing and development of transition metal compound composite fibers as anode materials for rechargeable lithium-ion batteries (LIBs). Among the transition metal compounds, molybdenum compounds have risen as promising candidates of advanced electrode materials, in view of their natural abundance, virtuous mechanical/thermal stability, rich chemistry, high theoretical specific capacity, and multiple oxidation states of Mo. The current work reports synthesize MoO2/C and MoO3/C composite fibers drawn from centrifugal spun ammonium molybdate/PAN precursor fibers, followed by a thermal treatment stabilizing in air and calcination under argon atmosphere. The weight ratios of (MoOx, 2 …

Development Of A Compact Core Flooding Apparatus For Matrix Acidizing Applications, Antonio Hernandez Zuniga

Theses and Dissertations

Matrix Acidizing is defined as a well stimulation technique in which the acid is injected into the formation with the purpose of dissolving the minerals present and thus enhancing the permeability of the formation and facilitating the extraction of oil and/or gas from the formation. The primary goal of acid diversion is the creation of wormholes and ramification paths that allow the fluid to flow from the higher to the lower permeability zones of the limestones, sandstones or carbonate reservoirs. Naturally, as the injected acid will follow vugs, fractures and pores, HCl is used because of its quick reaction and …

Selective Laser Melting Of Titanium Diboride: A Study Of The Energy Density Effects, Lazaro Lopez Mendez

Theses and Dissertations

Natural titanium diboride (TiB2) has been reported the 5th hardest material on earth. Due to its superior properties, such as high density, high elastic modulus, and high compressive strength, TiB2 becomes one of the most suitable ceramic reinforcements for applications with severe friction and heavy loading conditions. This study is intended to produce TiB2 using 3D additive manufacture (AM) technology, and then to understand the tribological property of the AM fabricated TiB2 specimens. In this study, a laser additive alloying (LAA) process was developed based on a Renishaw AM laser system. One mm thick samples were prepared using the LAA …