Mechanical Engineering Commons^™

Binder Jetting: A Review Of Process, Materials, And Methods, Mohsen Ziaee, Nathan B. Crane

Faculty Publications

Binder Jet printing is an additive manufacturing technique that dispenses liquid binding agent on powder. Layers are formed repeatedly to build up a physical article. Binder jetting (BJ) can be adapted to almost any powder with high production rates. The BJ process utilizes a broad range of technologies including printing methods, powder deposition, dynamic binder/powder interaction, and post-processing methods. A wide variety of materials have been demonstrated including polymers, metals, and ceramics, but a common challenge is developing printing and post-processing methods that maximize part performance. This article presents a broad review of technologies and approaches that have been applied …

Swarm Behavior To Mitigate Rebound In Air Conditioning Demand Response Events, Jason Yasuto Kuwada

Boise State University Theses and Dissertations

Thermostatically Controlled Loads (TCLs) have shown great potential for Demand Response (DR) events. However, it has been commonly seen that DR events using TCLs may cause demand rebound, especially in homogeneous populations. To further explore the potential for DR events, as well as the negative effects, a stability and resilience analysis were performed on multiple populations and verified with agent based modeling simulations.

At the core of this study is an added thermostat criterion created from the combination of a proportional gain and the average compressor operating state of neighboring TCLs. Where DR events in TCLs are commonly controlled by …

Dynamic Modeling Of A Suspended And Shock Isolated System In Seismic Loading, Emilie Murphy

Boise State University Theses and Dissertations

A dynamic model for a suspended and shock isolated system is derived and implemented in MATLAB’s Simulink software. The purpose of this implementation is to create a design tool which is modularized to be able to accommodate any configuration of a similar system in any kind of loading. The design tool is used to compute the level of acceleration experienced at specific points in space within the system in the presence of seismic events, as typified by the dynamic displacement caused by the Sumatra, Indonesia earthquake of 2007. It is determined that under this 8.4 magnitude earthquake, accelerations within the …

Baja Sae Ecvt Mechanical Design, Tyler Lee Connel, Will Daniel Antes, Matt Stephen Balboni, Benjamin James Colard, Julian Edward Finburgh

Mechanical Engineering

This objective of this project was to design, manufacture, and test the mechanical systems of an electronically-controlled continuously variable transmission (eCVT) for the Cal Poly Baja SAE vehicle.

Pressurized Combustion Product Temperature Measurement Using Integrated Spectral Band Ratios, Scott Cutler Egbert

Theses and Dissertations

With increasing global power demands, there is a growing need for the clean and efficient use of fossil fuel resources. Gas turbine engines are a commonly used means for generating power; from the propulsion of aircraft to electricity on municipal grids. Measuring the temperature within a turbine combustor or at a turbine inlet could provide numerous advantages related to engine control, durability, efficiency, and emissions and yet this relatively straightforward task has eluded turbine engine manufacturers, primarily because of the high temperatures and pressures, harsh environment, and limited access. Optical emissions measurements are of particular interest for this task as …

An Experimental Study Of Thrust Augmentation With Asymmetrical Nozzle Driven Pulsed Ejector, Orlando Rodriguez

Theses and Dissertations

With the emergence of V/STOL vehicles and unmanned aircrafts has come the resurgence of thrust augmentation through an ejector. The use of an ejector has many benefits such as being lightweight and simple design to manufacture. In this study a hot steady jet and a cold steady/unsteady jet was tested. The hot steady jet was produced by a JetCAT PX-180 rxi with a two-inch diameter nozzle exit. The hot steady jet was compared to the cold free steady and unsteady cases. The cold jet was tested under free steady and unsteady condition, as well as steady and unsteady ejector conditions. …

Assessment Of Some Of The Common Practices Used In Scheduling Highway Projects, Jennifer Reyes

Theses and Dissertations

There are several factors documented in the literature that can affect the accuracy of estimated project durations in highway construction, such as weather, location, and soil conditions. Recently, the Texas Department of Transportation (TxDOT) raised a concern regarding some of the practices used when estimating the contract time for projects. This research presents an assessment of the effect that two practices identified have on the estimated project duration. These two practices include: 1) the estimated lead/lag times in project schedules and 2) scheduling with only critical or controlling activities. The effect of these practices is measured, primarily, by using four …

An Atomistic Approach For The Survey Of Dislocation-Grain Boundary Interactions In Fcc Nickel, Devin William Adams

Theses and Dissertations

It is well known that grain boundaries (GBs) have a strong influence on mechanical properties of polycrystalline materials. Not as well-known is how different GBs interact with dislocations to influence dislocation movement. This work presents a molecular dynamics study of 33 different FCC Ni bicrystals subjected to mechanical loading to induce incident dislocation-GB interactions. The resulting simulations are analyzed to determine properties of the interaction that affect the likelihood of transmission of the dislocation through the GB in an effort to better inform mesoscale models of dislocation movement within polycrystals. It is found that the ability to predict the slip …

Action Recognition In Manufacturing Assembly Using Multimodal Sensor Fusion, Md. Al-Amin, Wenjin Tao, David Doell, Ravon Lingard, Zhaozheng Yin, Ming-Chuan Leu, Ruwen Qin

Computer Science Faculty Research & Creative Works

Production innovations are occurring faster than ever. Manufacturing workers thus need to frequently learn new methods and skills. In fast changing, largely uncertain production systems, manufacturers with the ability to comprehend workers' behavior and assess their operation performance in near real-time will achieve better performance than peers. Action recognition can serve this purpose. Despite that human action recognition has been an active field of study in machine learning, limited work has been done for recognizing worker actions in performing manufacturing tasks that involve complex, intricate operations. Using data captured by one sensor or a single type of sensor to recognize …

On The Role Of Sidewalls In The Transition From Straight To Sinuous Bedforms, ‪Nadim Zgheib, S. Balachandar

Mechanical Engineering Faculty Publications

We present results from direct numerical simulation on the transition from straight-crested to sinuous-crested bedforms. The numerical setup is representative of turbulent open channel flow over an erodible sediment bed at a shear Reynolds number of Reτ = 180. The immersed boundary method accounts for the presence of the bed. The simulations are two-way coupled such that the turbulent flow can erode and modify the bed, and in turn, the bed modifies the overlying flow. Coupling from the flow to the bed occurs through the Exner equation, while back coupling from the bed to the flow is achieved by …

Energy Harvesting Techniques To Power Onboard Railway Bearing Condition Monitoring Systems, Jacob Nathaniel Bensen

Theses and Dissertations

Limitations of the standard wayside hotbox detection system as a method to identify failing railway bearings severely inhibit the reliability and safety of rail transport. An onboard bearing condition monitoring system would address and ameliorate the issues present in the current detection system. The onboard system would provide more frequent and reliable information regarding bearing condition. For the system to succeed in reducing maintenance time and preventing bearing failure, a method of providing the system with sufficient energy to power its instrumentation is necessary. The instrumentation location environment poses a significant challenge. The device must be placed on the steel …

Simulated Tremor Propagation In The Upper Limb: From Muscle Activity To Joint Displacement, Thomas Corie, Steven Knight Charles

Faculty Publications

Although tremor is the most common movement disorder, there are few non-invasive treatment options. Creating effective tremor suppression devices requires a knowledge of where tremor originates mechanically (which muscles) and how it propagates through the limb (to which degrees of freedom, DOF).

To simulate tremor propagation, we created a simple model of the upper limb, with tremorogenic activity in the 15 major superficial muscles as inputs and tremulous joint displacement in the 7 major DOF as outputs. The model approximated the muscle excitation-contraction dynamics, musculoskeletal geometry, and mechanical impedance of the limb.

From our simulations, we determined fundamental principles for …

Design And Evaluation Of Sensor Housing For Atmospheric Boundary Layer Profiling Using Multirotors, Ashraful Islam

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Traditional configurations for mounting Temperature–Humidity (TH) sensors on multirotor Unmanned Aerial Systems (UASs) often suffer from insufficient radiation shielding, exposure to mixed and turbulent air from propellers, and inconsistent aspiration while situated in the wake of the UAS. Consequently, atmospheric boundary layer profiles that rely on such configurations are bias-prone and unreliable in descent. This thesis describes the evolution of a novel sensor housing design over three iterations. The sensor housing is designed to shield airborne sensors from artificial heat sources and artificial wet-bulbing while pulling air from outside the rotor wash influence. The housing is mounted above the propellers …

Development Of A Hybrid Residential Hvac System: An Experimental Study Of A Variable Refrigerant Flow System With Ducted And Ductless Elements, Andrew C. Hernandez Iii

Mechanical Engineering Theses

The introduction of variable refrigerant flow (VRF) expands the range of development potential for HVAC systems. The hybridization of traditional HVAC ducted systems and ductless VRF integrates both the advantages and disadvantages of each system type. Existing research does not focus on hybridization but on individual component evaluation that covers quantitatively expansive evaporator or multiple compressor configurations. The Trane Residential Heating and Cooling Research Lab at the University of Texas at Tyler was used as the research facility to experiment and validate a hybrid ducted-ductless HVAC system where a ducted attic air handler unit and three ductless evaporator units were …

Stability Analysis On Nonequilibrium Supersonic Boundary Layer Flow With Velocity-Slip Boundary Conditions, Xin He, Chunpei Cai

Michigan Tech Publications, Part 1

This paper presents our recent work on investigating velocity slip boundary conditions’ effects on supersonic flat plate boundary layer flow stability. The velocity-slip boundary conditions are adopted and the flow properties are obtained by solving boundary layer equations. Stability analysis of two such boundary layer flows is performed by using the Linear stability theory. A global method is first utilized to obtain approximate discrete mode values. A local method is then utilized to refine these mode values. All the modes in these two scenarios have been tracked upstream-wisely towards the leading edge and also downstream-wisely. The mode values for the …

Distributed Energy Storage System, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An energy storage system reaction cell configured for distribution throughout a transport system. The length of the reaction cell is substantially greater than its width and is looped throughout the transport system in a serpentine configuration. A membrane within the reaction cell has a length substantially equal to the length of the reaction cell such that surface area of the membrane is maximized relative to volume of the reaction cell to increase electrical power provided to an electrical load of the transport system.

Preparation Of Chitosan-Polyethylene Oxide-Colocasia Esculenta Flour Nanofibers Using Electrospinning Method, Riesca Ayu Kusuma Wardhani, Lia Asri, Muhamad Nasir, Bambang Sunendar Purwasasmita

Journal of Mechanical Engineering Science and Technology (JMEST)

Nanofibers have been prepared from the mixture of chitosan, polyethylene oxide (PEO) and Colocasia esculenta flour (CE flour) by using the electrospinning method. Two different nanofibers were formulated, containing chitosan-PEO and chitosan-PEO-CE flour. The higher concentration of PEO (3%chitosan-6%PEO) (w/v) resulted in more uniform chitosan-PEO electrospun nanofibers without beads. Chitosan-PEO-CE flour was prepared by addition of colloidal CE flour into the solution containing 3%chitosan-6%PEO with variation of the CE flour concentration of 5, 15 and 25% (w/v). Scanning Electron Microscopy demonstrated that the average diameter of chitosan-PEO nanofibers was 128±41 nm, whereas the diameter of chitosan-PEO-CE flour nanofibers was 159±45 …

Study On The Thermal Distortion, Hardness, And Microstructure Of St 37 Steel Plate Joined Using Fcaw, Maijuansyah Maijuansyah, Yanuar Rohmat Aji Pradana, Gaguk Jatisukamto, Solichin Solichin

Journal of Mechanical Engineering Science and Technology (JMEST)

This study sets out to investigate the distortion angle, microstructure, and hardness of St 37 steel plate weld joint produced by FCAW using the welding current of 80, 110, and 140 A. By using flat position, CO2 and E71T-1 wire were utilized as a shielding gas and electrode filler, respectively. The distortion angle measurement was done on 3 different locations of the welded sample perpendicular to weld direction by using bevel protractor. The micro Vickers tests were then applied gradually at the crosssectional surface with a distance of 0, 5, 10 and 15 mm from weld centerline using the load …

Comparison Study Of Mechanical Properties Of Al-Si Alloy With And Without Nanoreinforce Iron Oxide (Fe2o3), Cepi Yazirin, Poppy Puspitasari, Muhamad Fatikul Arif

Journal of Mechanical Engineering Science and Technology (JMEST)

Nanoreinforce materials such as ZnO, eggshell, Al2O3, TiO2, and ZrO2 have been shown to improve the mechanical properties of Al-Si alloy. Nanomaterial Fe2O3 has many applications as catalysts reaction in electronic devices, for example, semiconductor materials, paint formulations, lithium rechargeable batteries, and is often applied in industrial fields. It is known that Fe2O3 can be synthesized through the stirring process on machine and method used will involve several steps that relatively take a long time. In this study, Al-Si alloy reinforced by using nanomaterial Fe2O3 which sintered at a temperature of 600C for 3 hours aimed to improve mechanical and …

The Effect Of Chemical Pretreatment Process On Mechanical Properties And Porosity Of Bacterial Cellulose Film, Tito Arif Sutrisno, Heru Suryanto, Retno Wulandari, M. Muhajir, Shikh Mohd Shahrul Nizan Shikh Zahari

Journal of Mechanical Engineering Science and Technology (JMEST)

Bacterial cellulose (BC) is a natural polymer which have superior properties, like high porosity, high purity, and high permeability. The study objective is to determine the influence of chemical pretreatment on tensile strength and the porosity of BC. The method was to make BC films from pineapple peel extract through fermentation process for 14 days. The pretreatment was conducted by immersion of BC in BmimCl, H2O2, and NaOH solution with a concentration of 2.5%; 5%; and 7.5 %, heated at 80 °C then dried in the oven, and the samples were then tested by a tensile test using ASTM-D636-V standard, …

The Characteristic Of Overhang Object To Material Usage On Fdm 3d Printing Technology, Redyarsa Dharma Bintara, Aminnudin Aminnudin, Zumrotul Ida, Ferian Rizki Arbianto, Dani Prasetiyo

Journal of Mechanical Engineering Science and Technology (JMEST)

Fuse Deposition Modeling (FDM) 3D printing is one of additive manufacturing technology which physical 3D model is build up layer by layer. The support structure is almost involved on the process if overhang shape is met on the 3D model. It has main function to prevent the 3D printed model from collapsing. Commonly, the single material source of FDM 3D printer machine is to supply building two structure, structure of main 3D object and support structure. Hence, our goal optimizes the using of support material for reducing the main material usage. Furthermore, the sixteen of variation overhang angle is set …

Elastic Linear Analysis Of Connecting Rods For Single Cylinder Four Stroke Petrol Engines Using Finite Element Method, Didin Zakariya Lubis, Andoko Andoko

Journal of Mechanical Engineering Science and Technology (JMEST)

A connecting rod is one of the most critical parts in engine assembly which transfers energy from the piston to the crankshaft. The connecting rod mainly undergoes tensile and compressive loading under engine cyclic process. The forces acting on the connecting rod are forces due to maximum combustion pressure and forces due to the inertia of the connecting rod. This research aimed to analyze the design of the connecting rod of single-cylinder four-stroke engines. This study used CAD software for modeling and structural design. Stresses generated across all the locations of the connecting rod were evaluated using FEA Software. Elastic …

Prognostics Models For Railroad Tapered Roller Bearings With Spall Defects On Inner Or Outer Rings, Constantine Tarawneh, Jennifer Lima, Nancy De Los Santos, Robert Jones

Mechanical Engineering Faculty Publications

Rolling contact fatigue (RCF) is one of the major causes of failure in railroad bearings used in freight service. Subsurface inclusions resulting from impurities in the steel used to fabricate the bearings initiate subsurface fatigue cracks, which propagate upwards and cause spalling of the rolling surfaces. These spalls start small and propagate as continued operation induces additional crack formation and spalling. Studies have shown that the bearing temperature is not a good indicator of spall initiation. In many instances, the temperature of the bearing increases markedly only when the spall has spread across major portions of the raceway. In contrast, …

Functional Porous Polydimethlysiloxane As Piezoresistive And Piezoelectric Materials, Taissa Rose Michel

Theses and Dissertations

In this paper, polydimethylsiloxane (PDMS), carbon nanotubes (CNTs), and zinc oxide (ZnO) were combined to create functionalized piezoresistive and piezoelectric sensors for pressure sensing and energy harvesting. Samples were foamed to show that the increased deformability of the foam sensors makes them suitable for a range of applications including dexterous robotics, tactile sensing, energy harvesting, and biosensing. Uniform dispersion of CNTs was achieved with chloroform as the solvent. Samples were foamed using chemical blowing and scaffolding but granulated sugar at 70% porosity resulted in foamed samples with the most consistent mechanical properties. Samples underwent tensile and compressive testing for their …

System Integration Of C-Arm Robotic Prototype Using Motion Capture Guidance For Accurate Repositioning, Alireza Yazdanshenas

Mechanical Engineering Theses

One of the important surgical tools in spinal surgery is the C-Arm X-ray System. The C-Arm is a large “C” shaped and manually maneuvered arm that provides surgeons and X-ray technicians the ability to take quick quality X-rays during surgery. Because of its five degrees of freedom, the C-Arm can be manually maneuvered around the patient to provide many angles and perspectives, ensuring surgical success.

This system works fine for most surgical procedures but falls short when the C-Arm must be moved out of the way for complicated surgical procedures.

The aim of this thesis is to develop an accurate …

Multidirectional Pin-On-Disk Testing Device To Evaluate The Cross-Shear Effect On The Wear Of Biocompatible Materials, Vicente Cortes, Carlos A. Rodriguez Betancourth, Javier A. Ortega, Hasina Huq

Mechanical Engineering Faculty Publications

One of the main causes of hip prostheses failure is the premature wear of their components. Multi-directional motion or “cross-shear” motion has been identified as one of the most significant factors affecting the wear rate of UHMWPE in total hip joint replacement prostheses. To better evaluate the effect of this cross-shear motion on the tribological behavior of different biomaterials, a new wear testing device has been designed and developed. This new instrument is capable to reproduce the “cross-shear” effect with bidirectional motion on bearing materials and to determine coefficient of friction (COF) between surfaces during testing. To validate the functionality …

Maximizing The Effectiveness Of Ductless Heat Pumps In Existing Homes By Demonstrating Integrated Controls: Measurement And Verification Plan, Florida Solar Energy Center, Eric Martin

FSEC Energy Research Center®

There is a trend for homeowners to install efficient ductless air-source heat pumps (ASHP) as a supplement to less efficient existing space conditioning systems, with most homeowners adding one unit in a central living area. Because of the potential for ASHPs to save energy by providing a large portion of the space conditioning, utilities have incentivized this strategy. However, post installation evaluations suggest ASHPs are not reaching their full potential because the existing heating system continues to operate more than necessary. This report describes a measurement and verifications strategy for a research project that aims to maximize savings from supplemental …

Prototyping A Conductive Polymer Steering Pad For Rail Freight Service, Anthony A. Villarreal, Constantine Tarawneh, Miguel Ontiveros, James Aranda, Robert Jones

Mechanical Engineering Faculty Publications

The AdapterPlus™ steering pad is a polymer component on a railcar that helps to reduce stresses on the axle as a railcar rounds a curve. One railway application requires a minimum of 240 mA to be passed through the steering pad to the rail, which activates air valves that control automated cargo gates. Currently, two copper studs are inserted into the pad to provide a conductive path. However, after continuous cyclic loading caused by normal service operation, the copper studs deform, wear, and eventually lose contact between the two surfaces rendering the pad nonconductive. One proposed solution to this problem …

Observations Of Shear Stress Effects On Staphylococcus Aureus Biofilm Formation, Erica Sherman, Kenneth W. Bayles, Derek Moormeir, Jennifer Endres, Timothy Wei

Department of Mechanical and Materials Engineering: Faculty Publications

Staphylococcus aureus bacteria form biofilms and distinctive microcolony or “tower” structures that facilitate their ability to tolerate antibiotic treatment and to spread within the human body. The formation of microcolonies, which break off, get carried downstream, and serve to initiate biofilms in other parts of the body, is of particular interest here. It is known that flow conditions play a role in the development, dispersion, and propagation of biofilms in general. The influence of flow on microcolony formation and, ultimately, what factors lead to microcolony development are, however, not well understood. The hypothesis being examined is that microcolony structures form …

Stress Corrosion Cracking Resistance Of Cold-Sprayed Al 6061 Deposits Using A Newly Developed Test Fixture, Mala M. Sharma, Jeremy Schreiber, Timothy Eden, Victor Champagne

Faculty Journal Articles

The stress corrosion cracking (SCC) response of Al 6061 bulk deposits produced by high-pressure cold spray (HPCS) was investigated and compared to commercial wrought Al 6061-T6 material. Representative tensile coupons were stressed to 25%, 65% and 85% of their respective yield strength and exposed to ASTM B117 salt fog for 90 days. After exposure, the samples were mechanically tested to failure, and subsequently investigated for stress corrosion cracking via optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy (EDS). The results were compared to the wrought Al 6061-T6 properties and correlated with the observed microstructures. Wrought samples showed the initiation …