Mechanical Engineering Commons^™

Foil Thrust Bearing With Pocket Grooves And Tailored Bump Stiffness Distribution For Improved Static Performance, Nguyen Thao Latray

Mechanical and Aerospace Engineering Dissertations - Archive

Gas foil thrust bearing is one of few axial bearing options for high speed turbomachinery systems. Its advantages include low cost, light weight, generous allowance for component mis-alignment and runout. However, the bearing has low load carrying capacity comparing to other types such as rigid gas bearing and magnetic bearing. This work explores two non-traditional design aspects to improve gas foil thrust bearing’s static performance. The bearing bump foil is redesigned to tailor to the bearing pressure profile; hence induces a more uniform gas film thickness. Simulation using independent elastic foundation model predicts the new tailored bump foil thrust bearing …

Underdamped Motion Of A Microbead In Optical Tweezer And Its Relationship With The Reynolds Number, Vatsal Asitkumar Joshi

Mechanical and Aerospace Engineering Theses - Archive

Optical tweezers can hold and manipulate microscopic objects with the use of a highly focused laser beam. The radiation pressure acting on the object is generally in the range of piconewtons and can be attractive or repulsive based on the reflective indexes of the object and the surrounding medium. Though the advances in the field of Optical tweezers have been enormous in the past few years, only the object's planer motion can be analyzed with the motion capture technology available today. Due to the wide applications of Optical tweezers in the field of biology and physics, the ability to simulate …

Study Of The 3Ω Measurement Of The In-Plane And The Cross-Plane Thermal Properties On Anisotropic Thin Film Materials, Daxi Zhang

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Due to the size of the nano-scale and micro-scale materials, traditional method for measuring the thermal properties of the bulk materials cannot be applied. The 3 Omega Method was developed by D. G. Cahill in the early 90s. It was used extensively to measure the thermal properties of thin film dielectric materials. Compare with other simulations or experimental methods, the 3 Omega Method has many advantages. Previous research has indicate that the 3 Omega method is capable of measuring the cross-plane thermal conductivity of thin film materials. In extension, an alternative improvement for measurement of the in-plane thermal conductivity and …

Wall Shear Stress In Simplified And Scanned Avian Respiratory Airways, Michael Sterling Farnsworth

Theses and Dissertations

Birds uniquely produce sound through a vocal organ known as a syrinx. The presence of wall shear stress acting on the airway cells of any organism will affect how airway cells develop and multiply. Unique features of avian airway geometry and breathing pattern might have contributed to the development of the syrinx. This thesis examines wall shear stress in the trachea and first bronchi of avian geometries using computational fluid dynamics. The computational fluid dynamic simulations underwent grid- and time-independence studies and were validated using particle image velocimetry. Parameters such as bird size, bronchial branching angle, and breathing waveform were …

Gaf: Mechanical Paint Line Test Stand, Sidney Wong, Taylor Best, Aaron Fisher

Mechanical Engineering

The roofing manufacturer GAF located in Shafter, CA is in pursuit of a mechanism with the ability to improve the quality of paint lining applied on a dynamic roll of roofing shingles. The mechanism must consist of an alignment system along which a paint line applicator can be adjusted in the vertical direction and operate at a certain range of speeds. Other requirements for the mechanism demand that it is feasibly portable, reasonably durable, capable of accurate alignment, mountable to the ground, and within a budget of $15,000. With the customer's design requirements established and understood, a one-year project has …

Portable Thermoelectric Refrigerator, Cassandra Danielle Beck, Ryan Theodore Gelinas, Joshua Michael Dimaggio, Zachary David Wilson

Mechanical Engineering

This project created a versatile thermoelectric refrigerator that can be used via a wall outlet. The product is durable and effective. The refrigerator is functional in any ambient temperature, and uses thermoelectric cooling, and work from a standard 120V power outlet. By understanding existing products’ limitations and strengths, this project produced a product that outperforms what’s currently on the market. Many of the existing products’ operating temperature is dependent on the ambient temperature of the surroundings, which is a large drawback. Additionally, most of them take a long time to reach their lowest temperature, around 3 hours. One team member, …

Ultraviolet Imager Application For A Cube Satellite, Jason Grillo, Troy Hajjar, Brady Hill

Mechanical Engineering

This document serves as the final design review (FDR) report for the 2018 Cal Poly CubeSat Ultraviolet Imager senior project, sponsored by UC Berkeley Space Sciences Laboratories (SSL). SSL wants to monitor the ionosphere above Earth to gain a better understanding of its properties and particle interactions. Far Ultraviolet (FUV) imaging is a good way to obtain high quality images of the ionosphere and the Earth's auroras, and advancement in optic technologies have made cube satellites (CubeSats) an ideal vessel for a FUV imager, as they are relatively low-cost, lightweight, and can be repeatedly deployed. These CubeSat FUV imagers could …

Hip And Knee Biomechanics For Transtibial Amputees In Gait, Cycling, And Elliptical Training, Greg Orekhov

Master's Theses

Transtibial amputees are at increased risk of contralateral hip and knee joint osteoarthritis, likely due to abnormal biomechanics. Biomechanical challenges exist for transtibial amputees in gait and cycling; particularly, asymmetry in ground/pedal reaction forces and joint kinetics is well documented and state-of-the-art passive and powered prostheses do not fully restore natural biomechanics. Elliptical training has not been studied as a potential exercise for rehabilitation, nor have any studies been published that compare joint kinematics and kinetics and ground/pedal reaction forces for the same group of transtibial amputees in gait, cycling, and elliptical training. The hypothesis was that hip and knee …

A Scalable, Chunk-Based Slicer For Cooperative 3d Printing, Jace J. Mcpherson

Computer Science and Computer Engineering Undergraduate Honors Theses

Cooperative 3D printing is an emerging technology that aims to increase the 3D printing speed and to overcome the size limit of the printable object by having multiple mobile 3D printers (printhead-carrying mobile robots) work together on a single print job on a factory floor. It differs from traditional layer-by-layer 3D printing due to requiring multiple mobile printers to work simultaneously without interfering with each other. Therefore, a new approach for slicing a digital model and generating commands for the mobile printers is needed, which has not been discussed in literature before. We propose a chunk-by-chunk based slicer that divides …

Effect Of Aerogel On The Thermal Performance Of Corrugated Composite Sandwich Structures, Jacob Dillon Chess

Master's Theses

Current insulation solutions across multiple industries, especially the commercial sector, can be bulky and ineffective when considering their volume. Aerogels are excellent insulators, exhibiting low thermal conductivities and low densities with a porosity of around 95%. Such characteristics make aerogels effective in decreasing conductive heat transfer within a solid. These requirements are crucial for aerospace and spaceflight applications, where sensitive components exist among extreme temperature environments. When implemented into insulation applications, aerogel can perform better than existing technology while using less material, which limits the amount of volume allocated for insulation. The application of these materials into composites can result …

Wheelie King Trainer And Controller, Michael C. Uytingco, Paul E. Hubner, Dmitriy Petrovykh

Mechanical Engineering

The ``wheelie'' is a popular, classic bicycle trick which novice bicyclists often attempt as an introduction to advanced bike tricks. However, many are hesitant to try due to the risks and safety hazards associated with performing one. The purpose of this project is to create an on-board system which will assist a user in maintaining a wheelie after achieving the required position while incorporating safety mechanisms to prevent the user from injuring themselves or others. Additional requirements of the system are non-obstructive features and seamless transitioning between wheelie conditions.

Upon researching the state of wheelie technology, existing products, such as …

Mobility Cart For Monoskiers, Bryce Petersen, Craig Miller, Aaron Kan, Tyler Meskin

Mechanical Engineering

This document represents the culmination of the senior design project of Team Monoski M.E. This project was in partnership with Disabled Sports Eastern Sierra (DSES), a volunteer-based, non-profit organization focused on providing people with disabilities opportunities to participate in outdoor activities. Our team was tasked with designing a device to help monoskiers at Mammoth Mountain load on and off the gondola with little to no assistance. Over the course of three quarters at Cal Poly, we designed, manufactured, and tested our mobility cart, consisting of a custom-made wheelchair with an integrated hydraulic lift.

Opensim Versus Human Body Model: A Comparison Study For The Lower Limbs During Gait, Antoine Falisse, Sam Van Rossom, Johannes Gijsbers, Frans Steenbrink, Ben J. Van Basten, Ilse Jonkers, Antonie J. Van Den Bogert, Friedl De Groote

Mechanical Engineering Faculty Publications

Musculoskeletal modeling and simulations have become popular tools for analyzing human movements. However, end users are often not aware of underlying modeling and computational assumptions. This study investigates how these assumptions affect biomechanical gait analysis outcomes performed with Human Body Model and the OpenSim gait2392 model. The authors compared joint kinematics, kinetics, and muscle forces resulting from processing data from 7 healthy adults with both models. Although outcome variables had similar patterns, there were statistically significant differences in joint kinematics (maximal difference: 9.8 degrees {[}1.5 degrees] in sagittal plane hip rotation), kinetics (maximal difference: 0.36 {[}0.10] N.m/kg in sagittal plane …

Energy Harvesting Device Using Ferrofluids Slugs In Microchannels, Omkar Amar Pawar

Mechanical and Aerospace Engineering Theses - Archive

This research proposes a new concept of energy harvesting with the help of oscillating slugs of ferrofluid in microchannels. Ferrofluids are colloidal suspension of paramagnetic nanoparticles which get magnetized in the presence of magnetic field. They can conform to any shape and can be injected easily in intricate spaces. A change in the magnetic flux through the solenoid area produces electromotive force per Faraday’s law. To prove the concept of harvesting energy by having a change in magnetic flux with the help of ferrofluids, several ferrofluid slugs were made to pass through a multi turn solenoid wound around a glass …

Evaluation Of Deformable Posts In The Zoi And Rigid Posts In Stiff Soil, Thomas Ammon

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Debris fences are commonly used by states, in conjunction with a concrete parapet, to protect railway tracks. Their use limits the intrusion of debris that could damage tracks or clutter rail lines. Due to a lack of previously crash-tested systems, the safety performance of such designs are largely unknown. The Iowa Department of Transportation (DOT) desired that researchers at the Midwest Roadside Safety Facility (MwRSF) design a crashworthy debris fence mounted on top of a concrete parapet to meet the Manual for Assessing Safety Hardware (MASH) TL-3 crash test conditions. Part 1 of this thesis details the literature review and …

Design And Analysis Of A Single Stage, Traveling Wave, Thermoacoustic Engine For Bi-Directional Turbine Generator Integration, Mitchell Mcgaughy

All Theses

The demand for clean, sustainable, and cost-effective energy continues to increase due to global population growth and corresponding use of consumer products. Thermoacoustic technology potentially offers a sustainable and reliable solution to help address the continuing demand for electric power. A thermoacoustic device, operating on the principle of standing or traveling acoustic waves, can be designed as a heat pump or a prime mover system. The provision of heat to a thermoacoustic prime mover results in the generation of an acoustic wave that can be converted into electrical power.

Thermoacoustic devices offer highly reliable and transportable power generation with low …

Process Calibration For Elastically Scaled 3d Printed Models Using Fused Deposition Modeling, Edgar Bernardo Mares

Mechanical and Aerospace Engineering Theses - Archive

With the increase in additive manufacturing capabilities the use of 3D printed models characterize a critical point for evaluating aerodynamic and aeroelastic properties on aircraft configuration. An experimental and computational approach beginning with elastically scaled 3D printed models enables for a case to be defined, developed, and extracted to match aeroelastic test behavior. The basis of this work is supported by aeroelastic tailoring and scaling methods in the application of 3D printed models. To accomplish this, stiffened 3D printed plates are scaled from elastically scaled 3D printed models for stiffness through geometric configurations, different build orientations, and bead thickness as …

Nanosatellite Launch Data-Logger (Sync), Christopher Martin Gerdom

Master's Theses

CubeSat designers are increasingly looking to incorporate delicate structures and optics into their payloads. These delicate payloads, however, may not survive the required absolute-worst-case launch vibration testing needed for flight certification. To help address this problem, and to better match testing conditions to real-world launch environments, this thesis introduces Sync, a compact 1/4U CubeSat payload designed to collect data on the vibrations and thermal environments CubeSats experience inside a deployer on the way to orbit. This data can be used to better understand the launch environment for different vehicles, and help develop new, more realistic testing guidelines that could enable …

Hybrid Processes In Material Removal Of Hard And Brittle Materials, Hossein Mohammadi

Dissertations

New technologies demand new materials with better mechanical, optical, and thermal properties. Materials that are light weight, strong with high resistance to high temperatures, and compatible with a predetermined condition. Such materials usually are challenging to manufacture and process compared to widely available materials such as metals. Ceramics and semiconductors are considered extremely hard and brittle, making them very difficult to cut and manufacture. The other major and fast-growing type of materials are composites (including Ceramic Matrix Composites, CMC) that are also considered very challenging to machine. All these materials have many applications in major industries (i.e. electronics, aerospace, optics, …

Shape-Stabilization Of Pcm/Hdpe Composites With 3d-Printing Applications For Battery Thermal Management, Thomas Benjamin Freeman

Doctoral Dissertations and Master's Theses

Phase-change materials (PCMs) are a useful alternative to more traditional methods of thermal management of Li-ion batteries in electric or hybrid-electric vehicles. PCMs are materials which absorb large amounts of latent heat and undergo solid-to-liquid phase change at near-constant temperature. The goal of this thesis is to experimentally investigate the thermal properties of a novel shape-stabilized PCM/HDPE composite extruded filament. The extruded filament can then be used in a 3D printer for custom PCM/HDPE shapes. These custom PCM/HDPE shapes can be used to help reduce weight, energy consumption, and complexity of the thermal management of the ESS. The PCM used …

Finite Element Modeling And Experimental Characterization Of Knot Configuration Effect On The Mechanical Performance Of Surgical Suture, Arz Y. Qwam Alden

Dissertations

Tendon injuries in orthopedic surgery and sports medicine are escalating; hence there is great interest in improving tendon repair. The integrity of tendon repair depends in part on a combination of suture material, suture size and knot configuration. Recent studies have indicated the failure of surgical knots as a failure mode during surgical repair. Further, there is still no consensus on the ideal (best/safest) surgical knot techniques. Also, this failure mode is related to stress concentrations, which cannot be easily established with traditional tensile testing. Most researchers have focused on the measurement and comparison of the gross structural response of …

Photochemical Etching Of Nitrided Stainless Steel Piston Rings, Steven Sonntag

Mechanical Engineering Undergraduate Honors Theses

Piston rings are designed to provide a seal between the piston and the cylinder wall of internal combustion engines, keeping oil from the crankcase from getting into the combustion chamber. This means piston rings are the main point of contact between the piston and the cylinder wall, which causes the piston to experience high amounts of friction and wear. By texturing the surfaces of the cylinder wall and/or the piston ring, the amount of contact area can be reduced, allowing for less friction, slower wear, and better gas mileage. In this thesis experiments, photochemical etching processes were developed to etch …

Internal Deformation Measurements And Optimization Of Synthetic Vocal Fold Models, Cassandra Jeanne Taylor

Theses and Dissertations

Developing lifelike vocal fold models is challenging due to various associatedbiomechanical complexities. Nevertheless, the development and analysis of improved vocal foldmodels is worthwhile since they are valuable tools for gaining insight into human vocal foldvibratory, aerodynamic, and acoustic response characteristics. This thesis seeks to contribute tothe development of computational and physical vocal fold modeling in two ways. First is byintroducing a method of obtaining internal deformation fields within vibrating synthetic vocal foldmodels; second is by presenting an optimization algorithm coupled with a computational vocalfold model to optimize geometry and stiffness of a synthetic vocal fold model to achieve morerealistic vibration …

Origami-Based Design Of Fold States And Stability, Alex Avila

Theses and Dissertations

Origami is a potentially elegant and powerful source of inspiration for many engineering designs. The viable shapes (fold states) of a single device allow it to perform multiple, seemingly contradictory, functions. The fold state is a large factor in the device's performance, but there are challenges in selecting and maintaining those fold states. In this thesis we analyze existing concepts for overcoming these challenges. Those concepts are compared with those that occur in origami-based devices. From this analysis fundamental gaps were identified, specifically, shortcoming in the terminology used to refer to (1) non-flat origami states and (2) sets of facets …

Examining The Mechanics Responsible For Strain Delocalization In Metallic Glass Matrix Composites, Casey Owen Messick

Theses and Dissertations

Metallic glass matrix composites (MGMCs) have been developed to improve upon the ductility of monolithic metallic glass. These composites utilize a secondary crystalline phase that is grown into an amorphous matrix as isolated dendritic trees. This work seeks to understand the mechanisms underlying strain delocalization in MGMCs in order to better direct efforts for continual progress in this class of material. A mesoscale modelling technique based on shear transformation zone (STZ) dynamics is used to do so. STZ dynamics is a coarse grained technique that can provide insight into the microscopic processes that control macroscopic behavior, but which can be …

The Design, Construction, And Thermal Diffusivity Measurements Of The Fluorescent Scanning Thermal Microscope (Fstm), Samuel Hunter Hayden

Theses and Dissertations

Over the life of nuclear fuel, inhomogeneous structures develop, negatively impacting thermal properties. New fuels are under development, but require more accurate knowledge of how the properties change to model performance and determine safe operational conditions. Measurement systems capable of small–scale, pointwise thermal property measurements and low cost are necessary to measure these properties and integrate into hot cells where electronics are likely to fail during fuel investigation. This project develops a cheaper, smaller, and easily replaceable Fluorescent Scanning Thermal Microscope (FSTM) using the blue laser and focusing circuitry from an Xbox HD-DVD player. The FSTM also incorporates novel fluorescent …

Furnace System Improvements, Kenji K. Anzai, Ethan Fedor, Patrick Zailaa

Mechanical Engineering

This Final Design Review (FDR) documents the work done by the group to manufacture the system to deliver improvements to the furnace in the Cal Poly microfabrication laboratory (better known as the cleanroom). The document describes the material covered in the Scope of Work (SOW), including background research, customer needfinding, and the problem statement, material associated with concept development and selection for Preliminary Design Review (PDR), material detailing the design and manufacturing plan of the system for Critical Design Review (CDR), and new material detailing the manufacture of the system for FDR.

Research done for the SOW resulted in a …

Water Fun At Exploration Station Final Design Report, Brandon Dean Puccini, Sarah Rose Means, Natasha Tamlin O'Connell-Mackay

Mechanical Engineering

No abstract provided.

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe

Mechanical Engineering

Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.

All-Terrain Storage Surfboard Carts, Ben M. Kennedy, Danny Riedeman, Roberto Gonzalez

Mechanical Engineering

All Terrain Storage consists of three mechanical engineering students: Roberto Gonzalez, Ben Kennedy, and Danny Riedeman. The goal of All Terrain Storage is to design and create two portable storage devices for the non-profit organization AmpSurf. AmpSurf helps veterans, people with disabilities, and anyone else who could be helped through adaptive surfing and other outdoor activities. Their current method of storing and transporting equipment for events is carrying it from the trailer in the parking lot through the sand onto the beach. This document will provide: a more thorough introduction to AmpSurf and the project, the objectives, background information, the …