Mechanical Engineering Commons^™

Space Launch Vehicle Design: Conceptual Design Of Rocket Powered, Vertical Takeoff, Fully Expendable And First Stage Boostback Space Launch Vehicles, David Michael Woodward

Mechanical and Aerospace Engineering Theses - Archive

Engineering design can be broken down into three phases: conceptual design, preliminary design, and detailed design. During the conceptual design phase, several potential configurations are studied towards the identification of the baseline vehicle. Although the least amount of detail is known about the design during the early conceptual design phase, the decisions made during this phase lock in major features effecting life-cycle cost and overall product success. As the next big space race begins, it is critically important to have a readily available tool for launch vehicle designers that is intuitive to use, easy to modify, cost effective, and provides …

A Methodology For Topology And Lattice Structure Optimization Of A Cargo Drone Motor Mount, Nagadurga Srinivas Sripada

Mechanical and Aerospace Engineering Theses - Archive

This work discusses a CAE driven methodology for designing a lightweight component by performing structural configuration on a given package space, creating a closed surface along this configuration using an interactive geometric modeling tool, and lastly generating lattice members that provide the required stiffness for the structure. The design process is explained starting with topology optimization performed on a single block with specific design constraints. It describes the effect of different parameters on the optimized results and how to analyze these results based on a given volume fraction constraint with the objective of minimizing the compliance. It then talks about …

Region Based Convolutional Neural Networks For Object Detection And Recognition In Adas Application, Sachit Kaul

Mechanical and Aerospace Engineering Theses - Archive

Object Detection and Recognition using Computer Vision has been a very interesting and a challenging field of study from past three decades. Recent advancements in Deep Learning and as well as increase in computational power has reignited the interest of researchers in this field in last decade. Implementing Machine Learning and Computer Vision techniques in scene classification and object localization particularly for automated driving purpose has been a topic of discussion in last half decade and we have seen some brilliant advancements in recent times as self-driving cars are becoming a reality. In this thesis we focus on Region based …

The Design And Linearization Of Flow Control Device And Pressure Forces On Valve, Penchala Sumanth Reddy Challa

Mechanical and Aerospace Engineering Theses - Archive

Emerging technologies are pushing the limits by reducing the size of the nodes, raising the heat densities of packages thereby demanding better thermal management. The cooling power requirement increases drastically when air is used as the cooling medium in high power density servers as air has a low heat transfer coefficient. Very viable replacements for air as the cooling medium are water and oil. Oil is not as widely used as it has its own disadvantages when compared to water. Water has appreciably higher heat transfer coefficient, which helps it to remove heat from the server at a much faster …

Computational Model For Steady State Simulation Of A Solid Oxide Fuel Cell (Sofc) Planar Stack Model Undergoing Reforming Process, Vaibhav Vijay Indulkar

Mechanical and Aerospace Engineering Theses - Archive

Solid Oxide Fuel Cell (SOFC), is a clean and low-pollution technology of generating power of high efficiency. Its applicability for both stationery and transportation power generation systems, adaptability for wide range fuel sources, as wells its process of direct conversion of fuel to energy make it an important source of power generation. An effective design of sub-systems or individual components play a key role in overall working of a plant. Thus, critical analysis at the component level is of importance for the overall plant efficiency. In the present study a heat transfer model of a planar SOFC stack to be …

Reliability Assessment Of Solder Joint Using Bga Package – Megtron 6 Versus Fr4 Printed Circuit Boards Using Drop Testing, Pradnya Chandrakant Mundhe

Mechanical and Aerospace Engineering Theses - Archive

In electronic industry Ball grid array (BGA) package, surface mount technology has been used widely, due to its robust design, high density connections and improved performance. In surface mount technology, solder joints are used to interconnect package and PCB board assembly. High frequency laminates use in PCB boards provides excellent performance for high speed, frequency devices. Nelco 4000-13EPSI, Panasonic Megtron 6, and Rogers 4350B are few popular laminates. Component size reduction and structural complexity because of increasing number of transistors are making it very difficult to protect the packages from mechanical, thermal, and electrical damage. Difference in material properties between …

Computational Morphology Modelling And Mixed Mode Fracture Analysis Of Zrb2/Sic Based Ceramic Nano-Materials Using Molecular Dynamics, Krutarth Shaileshkumar Patel

Mechanical and Aerospace Engineering Theses - Archive

Transition metal carbides, nitrides, and borides are a group of Ultra High-Temperature Ceramic (UHTC). Owing to their remarkable properties of the high melting point, high thermal conductivity and excellent strength at elevated temperature ZrB2 based composites are of high interest for use in the high-temperature environment. It is proved that addition of SiC in ZrB2 can advance composite’s oxidation resistance, mechanical strength, fracture toughness and sintering behavior. Firstly, molecular dynamics is used to simulate crack growth under mixed mode loading in Al, SiC, and ZrB2 single crystals by considering inclined crack under uniaxial tension and crack growth angle are compared …

A Study On The Turbulence Characteristics And Mixing Performance Of Streamwise Vortex Interactions In Supersonic Flow, Cody R. Ground

Mechanical and Aerospace Engineering Dissertations - Archive

The scramjet engine offers the unique capability to enable sustained airbreathing flight at hypersonic speeds. However, in order to reach its full application potential, further technological maturation of several system level components is necessary. One such component is the fuel injection system. The flow conditions characteristic of the scramjet combustor are such that the rate-limiting step in the fuel injection/mixing/combustion process is the mixing of the fuel and air. For this reason, the fuel injection system must be designed with the goal of enhancing the rate of fuel/air mixing. One method that has shown potential to enhance fuel/air mixing in …

Investigation On Metal-Composite Hybrid Flywheels Using Finite Element Method, Ching Huai Wang

Mechanical and Aerospace Engineering Theses - Archive

This research is aimed to investigate the kinetic energy storage of a hybrid metal-composite flywheel rotating at high speeds. The upper limit of energy, which flywheel can supply, is restricted by the strength of material because both energy and stress are proportional to the density of the material and the square of the velocity. Metal flywheels operate at lower rotational speed and supply less energy than the composite flywheels. Composite flywheels have a very high density per unit mass, but lower energy density per unit of the design volume. The ultra-high speed of composite flywheels creates some engineering challenges such …

Reliability Assessment Of Solder Joint Interconnects Of Bga Package-Megtron Series Under Power Cycling, Mahesh Pallapothu

Mechanical and Aerospace Engineering Theses - Archive

Solder joint interconnects are the second level assembly in surface mount interconnection technology. Mismatch in the coefficient of thermal expansion (CTE) between package and substrate or PCB creates failure in solder joints such as excessive warpage, low-k dielectric cracking, solder mask cracking and bump cracking. Conventional accelerated thermal cycling tests are performed to evaluate the Solder Joint Reliability (SJR). But, in everyday application, the package is subjected to Power cycling. Power cycling is the phenomenon where the package experiences non-uniform temperature distribution in the package with the chip as an internal heat generating source when an electronic device is turned …

Effective Thermal Conductivity Of Porous Media By Inverse Heat Transfer Analysis, Oscar Javier Ii Fabela

Mechanical and Aerospace Engineering Theses - Archive

This research describes the application of inverse analysis to estimate the thermal conductivity of a porous material using temperature measurements at the surfaces. Finite volume analysis code is implemented in MATLAB and it is utilized to solve the steady state, axisymmetric heat transfer governing energy equation. The analysis code is coupled with a numerical optimization method and utilized to predict thermal conductivity using the measurements. An experimental setup was developed to test a porous media composed of a mixture of small pellets and air. In experiments, temperature is measured at outer surface of copper tube. These data, serves as input …

Real-Time Minimum Jerk Optimal Trajectory Synthesis And Tracking For Ground Vehicle Applications, Naga Venkata Murali Veerapaneni

Mechanical and Aerospace Engineering Theses - Archive

Research on wheeled mobile robots has been an active research field for several decades with focus on the problems of stability, maneuverability and control. The trajectory generation for wheeled mobile robots is usually handled by considering a smooth function satisfying the boundary conditions. Even though this problem is well posed for several function classes, the real issue occurs in generating a feasible trajectory for the robot which takes into account the constraints of the system. Another problem from the control system perspective is, whether the derived controller is stable for the entire trajectory span to track the given trajectory. The …

Pseudo-Spectral Methods Based Real-Time Optimal Path Planning For Unmanned Ground Vehicles, Denish Kamleshkumar Baman

Mechanical and Aerospace Engineering Theses - Archive

Real-time optimal trajectory design and tracking for autonomous ground vehicles are maturing technologies with the potential to advance mobility by enhancing time and energy efficiency in application such as indoor surveillance robots or planetary exploration rovers. Pseudo-spectral methods based trajectory generation framework provides the desired trajectory which minimizes a prescribed objective function (i.e. minimum time, acceleration, and energy) while satisfying kinodynamics and various types of constraints (i.e. obstacle avoidance and smooth turning at waypoint transitions). In this thesis cyber-physical system architecture is used for the communication between rover-vehicle and the ground station. By using optimal state and control vector from …

Coorstek- Spine Discectomy, Rhett Prestwich, Logan Bolingbroke, Ryan Thomsen, Aaron Blanchard, Kayla Park

Undergraduate Honors Capstone Projects

The objective is to design improved instrumentation for performing a spine discectomy. In particular, the instrument should remove the nucleus pulposus without damaging the annulus in order to prepare the spine disc for the insertion of an artificial spacer. As more nucleus pulposus is removed from the disc, the spine will fuse more quickly and completely after the artificial spacer is inserted. The current process involves removing the nucleus pulposus piece by piece with pituitary rongeurs. This process is slow and often incomplete.

Fused Filament Fabrication 3d Printing Using Low-Melting Alloys., Nirupama Warrier

Electronic Theses and Dissertations

Fused Filament Fabrication (FFF) 3D printing technology has been a popular method of creating prototypes using plastics in the timeliest and most affordable manner for electronic, automotive, and biomedical applications. 3D printing of metals and alloys using FFF technology could provide low-cost alternatives and solutions to the Laser-Powder Bed Fusion Process (L-PBF) and Binder Jetting processes (BJ). In current work, low melting alloys have been used as a starting material and evaluated for FFF 3D printing using two methodologies. In the first methodology, Sn60Bi40 alloy in the form of wire was used as the feedstock for FFF extrusion and process …

Board Level Solder Joint Reliability Assessment Study Of Megtron 6 Vs Fr-4 Under Power Cycling And Thermal Cycling, Jyotirmoy Denria

Mechanical and Aerospace Engineering Theses - Archive

High frequency laminates like Nelco N4000-13, Isola FR408 and Panasonic Megtron 6 packages gained popularity among the industry due to better and improved electrical performances, Improved impedance control, low moisture absorption, good thermal management. High speed laminates are extensively used in high-speed system-level interconnects like high speed network equipment, mainframes, IC testers and high frequency measuring instruments. When an electronic device is turned off and then turned on multiple times, it creates a loading condition called power cycling. The die is the only heat source causing non-uniform temperature distribution. In this paper, the solder joint reliability assessment of Megtron 6 …

Usa Boccia Ball Ramp For Athletes With Quadriplegia, Alissa A. Koukourikos, Matthew Lee, Nathan Bernards

Mechanical Engineering

In this report, the design process in creating an assistive device for Boccia Classification 3 (BC3) players is outlined. The initial research steps, including research into the rules of the game, capabilities of the players, and existing products is documented to show where ideas for the product stemmed from. This transitions into requirements that the sponsor requested, and preliminary designs and ideas for the product. Finally, this report explains the details of the final design, which has been analyzed for safety, ease of use, and ability to function under different conditions. The processes of manufacturing and testing will also be …

Real Time And High Fidelity Quadcopter Tracking System, Tyler Mckay Hall

Computer Engineering

This project was conceived as a desired to have an affordable, flexible and physically compact tracking system for high accuracy spatial and orientation tracking. Specifically, this implementation is focused on providing a low cost motion capture system for future research. It is a tool to enable the further creation of systems that would require the use of accurate placement of landing pads, payload acquires and delivery. This system will provide the quadcopter platform a coordinate system that can be used in addition to GPS.

Field research with quadcopter manufacturers, photographers, agriculture and research organizations were contact and interviewed for information …

Deep Well Pump Seal, Peter M. Gordon, Matt C. Johnson, Dylan A. Smith

Mechanical Engineering

Lifewater International, a Christian non-profit, trains locals to repair water well hand pumps in various third world countries. It would be beneficial to retrofit difficult-to-repair hand pumps with a locally-made pump cylinder such as HydroMission's "SlapShot". The majority of the components in the "SlapShot" can be easily obtained in rural third world villages. However, the thick leather gaskets required to seal the water cylinder during the pumping operation are imported. These thick leather gaskets are expensive, and when they fail, this results in pumps being out of commission for extended periods of time. Lifewater has presented this problem to a …

Dyno-Mite Redesign, Brandon Joseph Miller, Daniel Robert Hoffman, Richard Demedici Young

Mechanical Engineering

The Cal Poly Mechanical Control Systems Laboratory currently employs an outdated device, known as the Motomatic, to teach students about various motor characteristics and control methods. These include open-loop vs. closed-loop control, speed vs. position control, and DC motor response curves. The current device does not function properly and produces unreliable data due to overwhelming non-linear effects such as stiction and shaft misalignment. Our team was tasked with designing a replacement device that retains many of the same educational goals as the original lab procedure, while also adding new educational goals pertaining to the device system dynamics. The new apparatus, …

Rogue Rotary - Modular Robotic Rotary Joint Design, Sean Wesley Murphy, Tyler David Riessen, Jacob Mark Triplett

Mechanical Engineering

This paper describes the design process from ideation to test validation for a singular robotic joint to be configured into a myriad of system level of robots.

Poly Spotlight Control, Ryan P. O'Neill, C. Oleg Frandle, Anthony T. Lombardi

Mechanical Engineering

When this project began, The Cambria Center for the Arts Theater used a manually-operated spotlight. The sound created by the fans, along with the sheer size of the spotlight, required that it be housed in an attic room above the theater and shined through a closed window. This trapped a lot of heat in the room and involved some risk with climbing into and out of the attic room. This project sought to remedy those issues by mounting a pair of newer LED spotlights inside the theater. Doing this required a method for remotely controlling and actuating the angular position …

A Design Methodology For Continuous Fiber Additive Manufacturing Using Advanced Computer Aided Engineering Techniques, Nicholas Venter

Mechanical and Aerospace Engineering Theses - Archive

A design methodology for Continuous Carbon Fiber Additive Manufacturing (CCFAM) developed using Computer Aided Engineering (CAE) techniques takes advantage of both the mechanical strength of composite materials and the Fused Filament Fabrication (FFF) method. By performing topology optimization and Finite Element Analysis (FEA) on a load-bearing part, engineers can design much lighter optimized parts that are just as strong as those produced using FFF. This weight reduction is achieved by relying on the mechanical strength of continuous carbon fibers printed alongside a traditional thermoplastic matrix. The FFF additive manufacturing method enables the production of complex shapes, which can match the …

Effect Of Underfill Material & Gap Height On Reliability Of Low-K Large-Die Flip Chip Package Under Thermal Loading, Paul Crisanth

Mechanical and Aerospace Engineering Theses - Archive

The reliability assessment of package assembly is important to predict the performance of any microelectronic devices. Formation of fatigue cracks at the interface between the solder joint and component is the common failure occurring in widely used microelectronic devices. Lead-free solders and advanced silicon process nodes with the low-k dielectrics flip chip package are used and are facing significant reliability challenges. The mismatch of coefficient of thermal expansion (CTE) between the chip and substrate affect solder joint reliability. The underfill encapsulant packaging is widely used to improve chip device reliability. In this paper, we are studying the effect of different …

Trading Off Sound Pressure Level And Average Power Production For Wind Farm Layout Optimization, Eric Tingey, Andrew Ning

Faculty Publications

This research explores the trade-offs between a wind farm’s average power production and noise impact on nearby observers. Two specific wind farm designs were studied and optimized using the FLORIS wake model and an acoustic model based on semi-empirical turbine noise calculations. It was found in the two wind farms that the average power production could be increased, up to 8.01% in one and 3.63% in the other, ignoring sound level considerations. Including a noise restriction in the optimization had a minimal impact on the optimal average power production within about a five-decibel range. Past this range, sound limitations decreased …

Design And Validation Of An Experimental Setup To Study Single Phase Heat Transfer Enhancement Of Femtosecond Laser Processed Metallic Surfaces, Sarah Jane Wallis

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

In the present work, a single phase flow heat transfer experimental loop was designed with the intention of studying the effects of femtosecond laser surface processing (FLSP) on metallic surfaces with the specific goal of enhancing heat transfer in compact heat exchangers currently in use by NASA. This experimental setup went through two major design iterations which are detailed in this thesis. The first iteration consisted of a counterflow fluid-to-fluid heat exchanger, which measured overall heat transfer coefficients and pressure drops, where the overall heat transfer coefficient is defined in terms of the total thermal resistance to heat transfer between …

Optical Flow Method For Blood Flow Velocimetry Based On Digital X-Ray Subtraction Angiography: A Brief Review, Zifeng Yang

Mechanical and Materials Engineering Faculty Publications

Detailed blood flow information has been recognized as the key information for diagnosis of vascular diseases, such as vascular stenosis and aneurysms. Optical flow method (OFM) is an emergent technique as a tool to analyze the digital x-ray subtraction angiographic images of blood vessels to obtain the detailed blood flow distribution in vascular systems. A brief review isconstructed to discuss the status, applicability, accuracy and future direction of the optical flow technique in the physical study of vascular flow.

Flexible Custom Electric Skateboard, Caleb Adam Kelsay

Electrical Engineering

At Cal Poly traveling long distances only accessible by foot such as across campus or from the car park to class can be tiring and time-consuming. While not physically demanding, the trek consumes time in our tight college life schedule. To improve our time efficiency this project provides a relatively lightweight, powered solution to quickly and effectively travel long distances while maintaining full control and safety even on hills, a current limitation of traditional skateboards.

This electric skateboard includes the battery capacity to travel all around campus on a single charge with a compact and flexible skateboard design that provides …

A Comparative Study Of Wooden And Hyrbid Composite Crossarms Of An Electric Utility Pole, Rohit Avadhani

Mechanical and Aerospace Engineering Theses - Archive

Most of the cross arms in the country are made from wood. Wood, although easily accessible, has its own defects. Environmental effects which includes the expansion and contraction of wood over the years which will disrupt its structural integrity, the presence of termites and other insects which dig into wood and destroy it from the inside, Materials wastage when it comes to improving the structural strength by increasing the cross-sectional thickness and height The replacement of wood with composites seems like a logical idea and also a solution to most of the problems. The applications of composites in our day …

Effect Of Solder Voids And Distance To Neutral Point (Dnp) On Sjr Of Wcsp Under Reflow Condition And Thermal Cycling, Aniruddha Doiphode

Mechanical and Aerospace Engineering Theses - Archive

Since the introduction of Chip Scale Packages (CSP’s) in the early 2000s, they have become one of the biggest packaging trends in recent history. There are currently over 50 different types of CSP’s available throughout the industry and the numbers are increasing almost daily. Wafer Level Chip Scale Package’s (WCSP) is kind of CSP’s used widely due to its small form factor which offers efficient use of limited space and miniaturization of the electronic device. On the other hand, small form factor typically incurs greater initial cost in product design and development. In an electronic device, it is equally important …