Mechanical Engineering Commons^™

Facility Redesign For Increased Throughput And Improved Product Flow Of Shark Rack Products Final Assembly At Paris Precision, Karina Hromyak, Julia Remnant

Industrial and Manufacturing Engineering

Paris Precision is a metal fabrication company that fabricates metal components for various companies, one of which is Shark Rack, which creates high end server racks. Shark Rack has plans for a dramatic increase in demand over the next two years. Paris Precision’s Final Assembly area is currently not conducive to produce such a large increase in demand. A redesign of the Final Assembly facility is needed to handle the increase in production and to improve product flow through the space. The project team’s objectives are to:

● Study current Final Assembly production process

● Analyze the production flow

● …

Ymca Operations Manual Development, Devlin Stewart

Industrial and Manufacturing Engineering

The San Luis Obispo YMCA sports department was losing money and overworking their employees due to lack of processes and organizational issues. To address this, a plan was made with the sports director to begin organizing the sports department. This would be done by creating an operations manual for them to organize and consolidate all of their relevant information.

The project was scoped to develop a plan for the YMCA to implement an operations manual. By delivering a work breakdown structure, a gantt chart, and a plan for continuous improvement, the YMCA could use these tools to develop their operations …

Zero Waste Campus Dining, Jenny Caudillo, Sarah Dahel, Youlen Ghazalian

Industrial and Manufacturing Engineering

Cal Poly Campus Dining has a goal of becoming a zero waste entity by providing their customers with alternative methods of disposing their trash. Their current operations produce waste, specifically their methods of packaging the food. Campus dining plans to be more sustainable by providing their customers with reusable containers. The objective of this implementation is to reduce waste produced from one-time use, disposable food containers. The success criteria for the desired system is based around the ability to track and measure the reusable containers to prevent further waste, while providing the user an accommodating environment to ensure they will …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Investigation Of Thermal Scaling Effects For A Turbine Blade Leading Edge And Pressure Side Model, Ryan A. Lynch

Theses and Dissertations

Recent experiments have attempted to quantify the overall cooling effectiveness at elevated temperature conditions. The Film Cooling Rig (FCR) at the Air Force Institute of Technology has been modified to better match the configuration of a similar large scale, low temperature rig at the Air Force Research Laboratory. This has enabled comparison and trend identification of how various properties scale from the low to high temperature condition. Various internal cooling and hole geometry configurations were investigated over a range of temperatures while utilizing the thermal scaling capability of Inconel 718. Film cooling trends and measures of overall effectiveness were matched, …

Multi-Sensor Robust Relative Estimation Framework For Gps-Denied Multirotor Aircraft, Tim Mclain, Daniel P. Koch, Kevin M. Brink

Faculty Publications

An estimation framework is presented that improves the robustness of GPS-denied state estimation to changing environmental conditions by fusing updates from multiple view-based odometry algorithms. This allows the vehicle to utilize a suite of complementary exteroceptive sensors or sensing modalities. By estimating the vehicle states relative to a local coordinate frame collocated with an odometry keyframe, observability of the relative state is maintained. A description of the general framework is given, as well as the specific equations for a multiplicative extended Kalman filter with a multirotor vehicle. Experimental results are presented that demonstrate the ability of the proposed algorithm to …

Bunch Splitting Simulations For The Jleic Ion Collider Ring, R. Gamage, T. Satogata

Physics Faculty Publications

We describe the bunch splitting strategies for the proposed JLEIC ion collider ring at Jefferson Lab. This complex requires an unprecedented 9:6832 bunch splitting, performed in several stages. We outline the problem and current results, optimized with ESME including general parameterization of 1:2 bunch splitting for JLEIC parameters.

Maker: Redesign Of A Multipurpose Hardware Tool To Improve Its Functionality And Marketability, David Alexander, Vimal Viswanathan, Shraddha Sangelkar, Johnathan Moody

Faculty Publications, Mechanical Engineering

In this maker project, we redesigned a hardware tool that is primarily used by linemen working in power companies. At the top of the posts where they work, it is essential to have easily accessible and easy-to-use tools with firm grip. With the use of a multi-purpose product that combines the functionalities of many other common tools, the handling of the tools can be made easy. This maker project is conducted as a case study for a larger research study where the investigators developed a new set of guidelines for the development of multi-purpose products. Though multi-purpose products are very …

Design And Analysis Of Two Compliant Mechanism Designs For Use In Minimally Invasive Surgical Instruments, Jason Lon Dearden

Theses and Dissertations

Minimally invasive surgery (MIS) has several advantages over traditional methods. Scaling MIS instruments to smaller sizes and increasing their performance will enable surgeons to offer new procedures to a wider range of patients. In this work, two compliant mechanism-based minimally invasive surgical instrument wrist or gripper mechanisms are designed and analyzed.The cylindrical cross-axis flexural pivot (CCAFP) is a single-degree-of-freedom wrist mechanism that could be combined with existing gripper mechanisms to create a multi-degree-of freedom instrument. The simplicity of the CCAFP mechanism facilitates analysis and implementation. The flexures of the CCAFP are integral with the instrument shaft, enabling accessories to be …

Implementations Of Fourier Methods In Cfd To Analyze Distortion Transfer And Generation Through A Transonic Fan, Marshall Warren Peterson

Theses and Dissertations

Inlet flow distortion is a non-uniform total pressure, total temperature, or swirl (flow angularity) condition at an aircraft engine inlet. Inlet distortion is a critical consideration in modern fan and compressor design. This is especially true as the industry continues to increase the efficiency and operating range of air breathing gas turbine engines. The focus of this paper is to evaluate the Computational Fluid Dynamics (CFD) Harmonic Balance (HB) solver in STAR-CCM+ as a reduced order method for capturing inlet distortion as well as the associated distortion transfer and generation. New methods for quantitatively describing and analyzing distortion transfer and …

Heteromorphic To Homeomorphic Shape Match Conversion Toward Fully Automated Mesh Morphing To Match Manufactured Geometry, Robert Ivan Yorgason

Theses and Dissertations

The modern engineering design process includes computer software packages that require approximations to be made when representing geometries. These approximations lead to inherent discrepancies between the design geometry of a part or assembly and the corresponding manufactured geometry. Further approximations are made during the analysis portion of the design process. Manufacturing defects can also occur, which increase the discrepancies between the design and manufactured geometry. These approximations combined with manufacturing defects lead to discrepancies which, for high precision parts, such as jet engine compressor blades, can affect the modal analysis results. In order to account for the manufacturing defects during …

Uav Path-Planning Using Bézier Curves And A Receding Horizon Approach, Bryce Ingersoll, Kyle Ingersoll, Patrick Defranco, Andrew Ning

Faculty Publications

Unmanned aerial vehicles (UAVs) are used in an increasing number of applications. Such applications may include navigating through heavy traffic and highly congested airways, where numerous static and dynamic obstacles impinge upon a UAV's flight. It is imperative that a UAV successfully avoids these obstacles, while improving its planned flight path according to certain criteria. We have modeled UAV path planning as a single objective optimization problem that utilizes a receding horizon approach, where the path is constrained to avoid obstacle collision and to account for flight aerodynamic constraints. The proposed method is gradient based, allowing for quick and robust …

Exergy Study On The Effect Of Material Parameters And Operating Conditions On The Anode Diffusion Polarization Of The Sofc, Khalid Zouhri, Seong Young Lee

Michigan Tech Publications, Part 1

In the presented work, a model is created in order to investigate the effect of different material parameters and operating conditions on the anode diffusion overpotential, which influence the exergy and energy efficiency of the solid oxide fuel cell (SOFC). In this research, it was demonstrated that the anode material parameters and operating conditions of the device components such as porosity, tortuosity, pore diameter, temperature, pressure and current density of the anode have various effects on the anode diffusion overpotential, which consequently affect the exergy and energy efficiency of the SOFC. The model has provided a strong direction on how …

A Study Of Constant Voltage Anemometry Frequency Response, Alex D. Powers

Master's Theses

The development of the constant voltage anemometer (CVA) for the boundary layer data system (BLDS) has been motivated by a need for the explicit autonomous measurement of velocity fluctuations in the boundary layer. The frequency response of a sensor operated by CVA has been studied analytically and experimentally. The thermal lag of the sensor is quantified by a time constant, M_CVA. When the time constant is decreased, the half-amplitude cut-off frequency, f_CVA, is increased, thereby decreasing the amount of attenuation during measurements. In this thesis, three main approaches have been outlined in theory and tested experimentally …

Continuum Modeling Of The Densification Of W-Ni-Fe During Selective Laser Sintering, Connor M. West

Master's Theses

The purpose of this thesis is to effectively model the time history of the temperature distribution during the selective laser sintering process and use this information to investigate the resulting relative density. The temperature is a critical parameter of the process because it directly effects the overall quality of the part. First, an efficient, affordable, and reliable simulation was developed within the finite element software, Abaqus. Next, the results from the simulations were compared to the experimental results performed by Wang et al. (2016). The FEA model consisted of a 3 layer simulation. Multiple simulations at various laser recipes were …

Finite Element Modeling Of Delamination Damage In Carbon Fiber Laminates Subject To Low-Velocity Impact And Comparison With Experimental Impact Tests Using Nondestructive Vibrothermography Evaluation, George Rodriguez Iv

Master's Theses

Carbon fiber reinforced composites are utilized in many design applications where high strength, low weight, and/or high stiffness are required. While composite materials can provide high strength and stiffness-to-weight ratios, they are also more complicated to analyze due to their inhomogeneous nature. One important failure mode of composite structures is delamination. This failure mode is common when composite laminates are subject to impact loading.

Various finite element methods for analyzing delamination exist. In this research, a modeling strategy based on contact tiebreak definitions in LS-DYNA^®was used. A finite element model of a low-velocity impact event was created to …

Removing Oil From Fried Foods Via Mechanical Process, Yufay Chow-Yee

Master's Theses

Fried foods are delicious and enjoyed by almost everyone. However, they are not the healthiest foods to eat because of the amount of oil they contain. This thesis, sponsored by Moaero Company founder, Mr. Harrish Bhutani, intends to determine whether a simply designed centrifuge system can remove a reasonable amount of oil from fried foods after it has been deep fried without adversely affecting the texture of the fried food. Due to a large variety in the texture as well as the type of fried foods, and in order to keep the scope of this thesis more focused and feasible, …

Physical Testing Of Potential Football Helmet Design Enhancements, Michael Jeremy Schuster

Master's Theses

Football is a much loved sport in the United States. Unfortunately, it is also hard on the players and puts them at very high risk of concussion. To combat this an inventor in Santa Barbara brought a new design to Cal Poly to be tested.

The design was tested in small scale first in order to make some preliminary conclusions about the design. In order to fully test the helmet design; however, full scale testing was required. In order to carry out this testing a drop tower was built based on National Operating Committee on Standards for Athletic Equipment, NOCSAE, …

Design And Testing Of A Top Mask Projection Ceramic Stereolithography System For Ceramic Part Manufacturing, Dylan Robert De Caussin

Master's Theses

Ceramic manufacturing is an expensive process with long lead times between

the initial design and final manufactured part. This limits the use of ceramic as a viable material unless there is a large project budget or high production volume associated with the part. Ceramic stereolithography is an alternative to producing low cost parts through the mixing of a photo curable resin and ceramic particles. This is an additive manufacturing process in which each layer is built upon the previous to produce a green body that can be sintered for a fully dense ceramic part.

This thesis introduces a new approach …

The Effects Of Obesity On Resultant Knee Joint Loads For Gait And Cycling, Juan Gutierrez-Franco

Master's Theses

Osteoarthritis (OA) is a degenerative disease of cartilage and bone tissue and the most common form of arthritis, accounting for US$ 10.5 billion in hospital charges in 2006. Obesity (OB) has been linked to increased risk of developing knee OA due to increased knee joint loads and varus-valgus misalignment. Walking is recommended as a weight-loss activity but it may increase risk of knee OA as OB gait increases knee loads. Cycling has been proposed as an alternative weight-loss measure, however, lack of studies comparing normal weight (NW) and OB subjects in cycling and gait hinder identification of exercises that may …

Effect Of Temperature On The Fracture Behavior Of Lead-Free Solder Joints, Patrick Thompson

Theses

The objective of the present study is to examine the effect of temperature on the fracture behavior of Cu-SAC305-Cu joints. To this end, double cantilever beam (DCB) specimens, consisting of a thin layer of Sn96.5Ag3.0Cu0.5 (SAC305) solder sandwiched between two copper bars, fabricated under standard surface mount (SMT) processing conditions are fractured under various temperatures with a MTS machine equipped with an environment chamber. The load-displacement behavior corresponding to crack initiation and the subsequent toughening before ultimate failure and the displacements near crack tip are recorded and used to calculate the fracture energy release rates. The fracture surfaces and the …

Multi-Stage Axial Compressor With Counter-Rotation Using Accessory Drive, Vinod Gehlot, Magdy S. Attia

Publications

A multi-stage axial compressor for counter rotation. A first series of rotor blade assemblies are mounted on and rotate with the driveshaft, each rotor blade assembly of the first series comprising a rotating stage of the multi-stage axial compressor. A second series of rotor blade assemblies provide a counter-rotating stage of the multi-stage axial compressor. An accessory drive links the second series of rotor blade assemblies to the driveshaft and causes counter-rotation of the second series of rotor blade assemblies.

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Numerical Modeling Of Fluid-Porous Structure Interaction In Arteries, Rana Zakerzadeh, Paolo Zunino

Biology and Medicine Through Mathematics Conference

No abstract provided.

Dynamic Recrystallization Behavior And Processing Map Of The Cu–Cr–Zr–Nd Alloy, Yi Zhang, Huili Sun, Alex A. Volinsky, Baohong Tian, Kexing Song, Zhe Chai, Ping Liu, Yong Liu

Mechanical Engineering Faculty Publications

Hot deformation behavior of the Cu–Cr–Zr–Nd alloy was studied by hot compressive tests in the temperature range of 650–950 °C and the strain rate range of 0.001–10 s⁻¹ using Gleeble-1500D thermo-mechanical simulator. The results showed that the flow stress is strongly dependent on the deformation temperature and the strain rate. With the increase of temperature or the decrease of strain rate, the flow stress significantly decreases. Hot activation energy of the alloy is about 404.84 kJ/mol and the constitutive equation of the alloy based on the hyperbolic-sine equation was established. Based on the dynamic material model, the processing map …

How Can Occupancy Modeling And Occupancy Sensors Reduce Energy Usage In Academic Buildings: An Application Approach To University Of San Francisco, Paloma R. Duong

Master's Projects and Capstones

Buildings are amongst the highest energy consumers relative to industry and transportation. They account for 40% of the world’s energy consumption, due to the need for lighting, equipment, heating, cooling and ventilation. Academic buildings are multi-purpose buildings that create a challenge on energy reduction. Most are old and have fixed occupancy schedules, resulting in high energy consumption because these buildings experience significant occupancy variation throughout the day. Five academic buildings were analyzed; their building information, energy consumption data and methods to project energy savings have been analyzed. The case studies presented different strategies on predicting energy savings, but these have …

Measuring Accuracy Of Two 3d Printing Materials, Mudassir Ali

Master of Technology Management Plan II Graduate Projects

Part accuracy is one of the important aspect in the manufacturing industry. The overall inaccuracy of the parts being built by RP technology has been one of the major challenges that need to be overcome. Though all the printing materials come with specifications, but the suppliers and manufactures does not specify the accuracy of the materials. In this study we established a study which compares the accuracy of the materials in consideration and performed an experiment to establish the superiority of a material in terms of accuracy over each other. The purpose of this project was to compare the dimensional …

Energy Models Of The Txaire Houses, Tajudeen Amadu Annafi

Mechanical Engineering Theses

Model calibration is important as its functions improve building models. A calibrated model of the TxAIRE Houses #1 and #2 have been developed using the OpenStudio software. The model was developed and calibrated with data of the year 2014 but can be used predict electricity consumption of any year.

An actual meteorological year (AMY) weather file was also created for the houses which was used for calibration. The data used to develop this weather file were measured on-site which improved the accuracy of the model. It was found that an error difference of -1.0 % and -4.2 % occurred between …

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Semi-Empirical Modeling Of Two-Dimensional And Three-Dimensional Dynamic Stall, Ramin Modarres

McKelvey School of Engineering Graduate Student Theses & Dissertations

Helicopters are generally limited in their performance by the phenomenon of dynamic stall. The purpose of this work is to develop a method for modeling dynamic stall that is appropriate to preliminary design and flight simulator applications. Unlike other semi-empirical dynamic stall models, the model developed in this thesis, not only counts for the well-known, three-dimensional flow effects on the stalled loads but also captures the secondary vortex-shedding phenomenon that has been seen in experiments. The fundamental physics that modify dynamic-stall behavior and that have been extended from two-dimensional to three-dimensional flow are, namely: 1.) yawed flow, 2.) time-varying velocity, …