Mechanical Engineering Commons^™

Gold Contamination In Non-Lead Surface Mount Solder Joints, Richard Alexander Garrison

Industrial and Manufacturing Engineering

Abstract

Solder joints are critical to the reliability of circuit boards. If gold is introduced to the solder joint, brittle AuSn4 intermetallic compounds develop which affect reliability of that solder joint. To determine the effects of gold when dissolved into a non-lead solder joint, a process was developed in order to apply gold content onto SAC305 solder paste. The gold was transferred as a paste from a micropipette onto each individual solder bump. This process was designed to apply a range of gold content from 1.0 wt. % to 10 wt. % to each individual solder joint. The test board …

Improving The Mechanical Performance Of 3d Printed Parts Using Fused Filament Fabrication, Inderpreet Binning

Industrial and Manufacturing Engineering

The 3D printing industry has seen rapid growth in the last 10 years and has been called the next industrial revolution. There are several different processes used in 3D printing, but the most popular process is called Fused Filament Fabrication (FFF) or Fused Deposition Modeling (FDM). This is the process where (most commonly) plastic filament enters a nozzle, is heated to a semi-liquid state, and then deposited into a pattern to create a print. One major drawback to this process is that the prints are anisotropic. This means that the strength of the print varies with the orientation that it …

Design & Analysis Of A Bicycle Towing Device, Austin Lynch, William Max Mcewan, Fredrik Stenson

Industrial and Manufacturing Engineering

A local businessman had the idea to build a device that allows a bicycle to tow another bicycle. He built a prototype to demonstrate his idea but he wanted help in developing a product that could fit more bikes, did not require a rear rack to operate, and be manufacturable at his facility. He also expressed interest in an economic evaluation of production and marketing of the device. An analysis of customer needs led to adding reduction of weight and ease of attachment to the design requirements.

This report is about improving the original design and presents the process of …

Haas Automation Umc750 5axis Mill Assembly Process Improvement, Mason A. Garcia, Gregory R. Gunion, Juan Pablo Quinonez Weston

Industrial and Manufacturing Engineering

The improvement of the current assembly of the motor and casting components for the Haas UMC-750 5-Axis vertical CNC mill includes the evaluation, development and proposal of a new pair of material handling carts. To meet these deliverables, a student team began by assessing the assembly workstation, defining the problem to be solved, researching ergonomics in material handling equipment and drafting the final design of the improved cart models using SolidWorks. The final design considered the initial improvement request from the client, as well as better ergonomic features to enhance the safety of the operators. It was estimated that the …

Molecular Dynamics Study On The Grain Growth In Nanocrystalline Aluminum, Jielong Yin

Mechanical Engineering Master's Theses

In recent years, nano-materials have been a popular direction of research in the field of materials science. Nanocrystalline aluminum has been of particular intrest among the nano-materials. This thesis describes the results of three-dimensional molecular dynamics simulations that have been performed to study grain growth in nanocrystalline FCC aluminum. This project built the models by using the Voronoi geometry method to study the grain growth mechanism, grain boundary structure and the effects of temperature and grain size on the crystal structure and grain growth by Energy Analysis, Radial Distribution Function (RDF) analysis, and investigating changes in Centro symmetric parameters.

The …

Mentoring Management Database, Alexandra Cava, Samantha Kin

Industrial and Manufacturing Engineering

A new mentoring program is set to begin next year pairing children from Kindergarten through 12th grade with college students as their mentors. Keeping track of the mentor information, mentee information, pairings, stipend disbursements, interview question results, events, and final assessments by hand would be extremely difficult, therefore, a database would be a great asset to the program.

Creating a database in Microsoft Access allows a user to have all this information in one convenient location, therefore, ensuring there is a good user interface is a key component to this project. Using Perach’s "Guide to the Perplexed" as the base …

E-Learning Design For Microsoft Access & Asp.Net, Jonathan Choi, Christopher Hom

Industrial and Manufacturing Engineering

The problem definition is that the current video tutorial series is outdated and lacks interactive features that aid with E-Learning. The goal of the project is to create a platform that incorporates features such as structure, interaction, assessments, and competency tests. The project revolved around integrating four softwares together in order to create an effective E-Learning platform. The four softwares were Adobe Captivate, Camtasia, Microsoft Access and Microsoft Visual Studios. Adobe Captive is used to store the tutorial video and assign quizzes. Camtasia is used to record the tutorial videos. Microsoft Access is used to store all the questions given …

Smart Packing With Qr - Improving Cal Poly's Parking System For All Users, Kelsey Bazshushtari, Andrew Lee, Christopher Ragasa

Industrial and Manufacturing Engineering

Cal Poly Smart Parking, herein referred to as CPSP QR Code Initiative, is developed to reduce the wait times student, staff, and guest drivers experience when searching for a parking spot on campus. Cal Poly is currently undergoing a large growth in student population, and, as a result, is experiencing congestion in parking lots. Drivers will commonly spend frustrating amounts of time "vulturing" these parking lots for an open spot. CPSP QR Code Initiative consists of a database that is controlled by user submitted data through QR codes scanned on a user’s smartphone. This system will provide drivers with a …

Soto's True Earth Market Optimization, Hironari Fujita, Wei Lin Luong, Sean Macwilliams

Industrial and Manufacturing Engineering

Soto’s True Earth Market is a new organic market startup which is located in a historical facility in the small town of Cambria. The new owner of Soto’s Andre Ponce has a vision to create a community revolved around local organic foods and sustainability. Since Soto’s is still in the initial startup phase there is a large amount of room for optimization and redesign in order to create a solid customer foundation. Andre presented several opportunities for improvement to the team. With a time constraint of solely two quarters the project team decided to provide the following:

● Old and …

Building A Startup Wine Brand, Sean Christopher Silvestre

Industrial and Manufacturing Engineering

Lisso Wine is a company that currently purchases wine from a California winemaker and resells it in China. In order to reach more customers and increase sales, Lisso wants to create their own brand of wine while keeping the winemaker as a supplier. However, they do not have a plan for the marketing, production, or distribution of their new product. This project will be treated as a startup venture by Lisso Wine and designed to be operated by a handful of people with limited resources. Sustainable and cost-effective materials were selected for the product and it’s packaging in order to …

Inventory Tracking Software Improvement Project, Jacky Leung

Industrial and Manufacturing Engineering

FanimeCon’s Convention Operations department required standardized processes and controls for their inventory tracking software. On top of the current web application, new controls were put into place for checkout limitations. To allow for a continuous improvement effort, processes became standardized with a new graphical user interface where user input is recorded. These will provide processing times for further study in proposing redesigned layouts and more efficient processes.

National Society Of Sales Engineers & National Sales Engineering Competition, Joseph Lynes, Tyler Sasse

Industrial and Manufacturing Engineering

Sales Engineering is a popular career choice for many engineers coming out of university. Despite its continuing growth, many students lack the knowledge and preparation to be successful in the early years of their career. A small collection of sales engineering minors and student clubs are the only option for students interested in technical sales.

Using the DMAIC process, the senior project team went step by step to find and implement the best possible solution to better connect college students and the professional sales engineering industry . The team worked side by side with professionals in the industry and students …

Enrichment Of Diluted Cell Populations From Large Sample Volumes Using 3d Carbon-Electrode Dielectrophoresis, Monsur Islam, Rucha Natu, Maria Fernanda Larraga-Martinez, Rodrigo Martinez-Duarte

Publications

Here, we report on an enrichment protocol using carbon electrodedielectrophoresis to isolate and purify a targeted cell population from sample volumes up to 4 ml. We aim at trapping, washing, and recovering an enriched cell fraction that will facilitate downstream analysis. We used an increasingly diluted sample of yeast, 106–102 cells/ml, to demonstrate the isolation and enrichment of few cells at increasing flow rates. A maximum average enrichment of 154.2 ± 23.7 times was achieved when the sample flow rate was 10 μl/min and yeast cells were suspended in low electrically conductive media that maximizes dielectrophoresis trapping. A COMSOL …

Cost Estimation Model For Pan Based Carbon Fiber Manufacturing Process, Amaninder Singh Gill, Darian Visotsky, Laine Mears, Joshua D. Summers

Publications

A polyacrilonitrile (PAN) based carbon fiber manufacturing cost estimation model driven by weight is presented in this study. One of the biggest limiting factors in the large scale use of carbon fiber (CF) in manufacturing is its high cost. The costs involved in manufacturing the carbon fiber have been formalized into a cost model in order to facilitate the understanding of these factors. This can play a key role in manufacturing CF in a cost effective method. This cost model accounts for the fixed and variable costs involved in all stages of manufacturing, in addition to accounting for price elasticity.

The Effect Of Projectile Nose Shape On The Formation Of The Water Entry Cavity, Jeremy Conrad Ellis

Theses and Dissertations

This research focuses on the effect of several convex and concave nose shapes on cavity formation for both hydrophilic and hydrophobic projectiles. It specifically investigates the effect of convex shape on the threshold velocity for cavity formation as well as the effect of concave shapes on cavity formation in terms of impact velocity, geometry of the concave shape and wettability of the projectile. For the convex cases, the streamlined axisymmetric shape significantly increases the threshold velocity when cavities form and is most pronounced for the ogive and cone. The study demonstrates that measuring the wetting angle and impact velocity is …

Inclusive Lectern, Trent Canales, Sean Day, Dylan Sigley, Stephen Sippel

Mechanical Engineering

A lectern is an essential piece of equipment for almost all speeches and presentations. They come in many forms and range in degree of professionalism depending on the occasion. Lecterns not only hold a presenter’s notes, a microphone, or other presentation aids, they provide a structure for a presenter that can bolster their confidence during a presentation. As such, it is important that all presenters have a lectern available to them. Unfortunately this is not always the case due to lectern accessibility limitations. This problem inspired the Cal Poly Disability Resource Center to request a lectern that satisfies the Least …

Variable Electron Applicator, Alex Choi, Jacqueline Dulken, Gabriel Kardener, Nelson Lin

Mechanical Engineering

No abstract provided.

Fluid Analysis In Solar Heat Pipes, Ben Krumholz, Michael Agavo, William Dundon

Mechanical Engineering

Evacuated tube solar collectors are efficient systems that use heat pipes to facilitate heat transfer. They use incoming solar radiation to heat water. Professor Mason Medizade tasked the team with choosing a component of the system to research and test its influence on system performance. The team investigated the working fluid that runs through the heat pipes. Distilled water, acetone, and ethanol at a range of fill volumes form 1 mL to 11 mL were tested. The team's goal was to find a volume for each fluid to maximize performance of the system. Performance was defined as average temperature rise …

Biomimetic Seal Flipper Test Rig, Gordon D. Belyea, Laura Kawashiri, Dylan Rinker, Kurt Beske

Mechanical Engineering

No abstract provided.

Cp Ev Dynamics, Steven Montevideo, Ashlie Reott, L. Carter Price

Mechanical Engineering

No abstract provided.

Ancillary Attachment Methods, Creed Borden, Mickey Mackle, Thomas Tolley

Mechanical Engineering

No abstract provided.

Magnetic Bearing For Bently Nevada Rk4 Rotor Kits, Sean Fowler, Garrett Olson

Mechanical Engineering

Active Magnetic Bearings (AMB) are contact free bearings that support loads by magnetic levitation. This is accomplished by generating magnetic forces with electric current through a series of electromagnets surrounding a suspended rotor mass. Along with a set of electromagnets, an AMB assembly also consists of power amplifiers for each electromagnet, a controller, and proximity sensors. The proximity sensors provide rotor position feedback to the control system, which modulates power to the amplifiers [4]. Magnetic bearings are used in several industrial applications today, including but not limited to compressors, turbines, pumps, motors, and generators. Advantages of their utility include very …

Transit Seating, Luke Mielke, Chris San Nicolas, Jon Rich, Sam Thompson

Mechanical Engineering

No abstract provided.

El Capitán: Cal Poly Rose Float Digital Drive System, Gregory Raffi Baghdikian

Computer Engineering

In today’s world of smartphones, self-driving cars, and internet-connected coffee makers, it seems as if computers are contained in everything around us. These “embedded systems” have become critical components of our lives, improving everything about the things they control, from cost, to speed, to simplicity. One area that embedded systems has hardly gained a foothold is in the world of floatbuilding. Most of the floats in the Tournament of Roses Parade, including the one built jointly by Cal Poly San Luis Obispo and Cal Poly Pomona, are technologically very simple, using mostly analog components and rudimentary discrete digital logic to …

The Design And Construction Of A Rear Bumper With Incorporated Spare Tire Rack, Alan C. Isaacson

BioResource and Agricultural Engineering

This senior project outlines the design and construction of a rear bumper with incorporated spare tire and equipment rack for a 1946 Willys CJ2A Jeep. The spare tire rack is capable of swinging out away from the vehicle to allow for the use of the vehicle’s tailgate. The bumper was designed for strength, functionality and aesthetic qualities alike. Additionally, the bumper design considered all vehicle codes and regulations.

Surface Modification Of Polycrystalline Diamond Compacts By Carbon Ion Irradiation, Madhu S. K. Mutyala, Lianyi Chen, Ting Chiang Lin, Benjamin R. Maier, Beata Tyburska, Kumar Sridharan, Kornel Ehmann, Xiaochun Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective modification (e.g. defect creation and amorphization) of diamond surfaces is of interests for functional diamond-based semiconductors and devices. Bombarding the diamond surface with high energy radiation sources such as electron, proton, and neutrons, however, often result in detrimental defects in deep bulk regions under the diamond surface. In this study, we utilized high energy carbon ions of 3 MeV to bombard the polycrystalline diamond compact (PDC) specimen. The resultant microstructure of PDCs was investigated using micro Raman spectroscopy. The results show that the carbon bombardment successfully created point defects and amorphization in a shallow region of ∼500 nm deep …

Injury Severity Data For Front And Second Row Passengers In Frontal Crashes, Theresa Atkinson, Leszek Gawarecki, Massoud Tavakoli

Mechanical Engineering Publications

The data contained here were obtained from the National Highway Transportation Safety Administration׳s National Automotive Sampling System – Crashworthiness Data System (NASS-CDS) for the years 2008–2014. This publically available data set monitors motor vehicle crashes in the United States, using a stratified random sample frame, resulting in information on approximately 5000 crashes each year that can be utilized to create national estimates for crashes. The NASS-CDS data sets document vehicle, crash, and occupant factors. These data can be utilized to examine public health, law enforcement, roadway planning, and vehicle design issues. The data provided in this brief are a subset …

An Exploration Of Cubesat Propulsion, Andrew Davis Hine

Masters Theses

The development of new primary propulsion systems for CubeSats with the capability to complete orbital maneuvers has become a principal focus of many within the CubeSat community. One such propulsion device is the 1 cm Busek RF Ion Thruster (BIT-1). For systems such as the BIT-1 to become mission ready and implementable on spacecraft, preliminary testing must be completed to understand how these propulsion devices will perform when placed onboard. The research and testing performed and presented was used to understand how the BIT-1 propulsion device and others like it will interact with small spacecraft. This was accomplished by means …

Resonant Effects In Nanoscale Bowtie Apertures, L. Ding, J. Qin, S. Guo, T. Liu, Edward C. Kinzel, L. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Disc Brake Energy Conversion, D. Coleman Badgley, Jeffrey W. Powell

Mechanical Engineering

The original goal of this project was to complete the design and building of a disc brake energy conversion project started by a former senior project team, and then spend a majority of the year performing testing in order to see if the device could be used to accurately calculate the Joule's constant. However, due to unforeseen complications and obstacles, the design and manufacturing portion of the project ended up taking much longer than anticipated. A majority of this time was spent designing the hydraulic plumbing system that would actuate the brakes. The previous team purchased some hydraulic parts and …